1 Elima-Matic Bolted Metal – Food Processing E1 Service .
with Non-Metallic Center SectionsE13: EXP VIEW2: INSTAL & OP1: PUMP SPECSE1 Metallic Pumps Stainless Steel4: WARRANTYService & Operating ManualOriginal InstructionsVersa-Matic1" Elima-Matic Bolted Metal – Food ProcessingVERSA-MATIC Warren Rupp, Inc. A Unit of IDEX Corporation800 North Main Street, Mansfield, OH 44902 USA Phone: (419) 526-7296 www.versamatic.com Copyright 2014 Warren Rupp, Inc. All rights reserved
Safety InformationIMPORTANTWARNINGWhen used for toxic or aggressive fluids, the pump shouldalways be flushed clean prior to disassembly.Read the safety warnings and instructions in this manualbefore pump installation and start-up. Failure to comply withthe recommendations stated in this manual could damage thepump and void factory warranty.Before maintenance or repair, shut off the compressed air line,bleed the pressure, and disconnect the air line from the pump.Be certain that approved eye protection and protective clothingare worn at all times. Failure to follow these recommendationsmay result in serious injury or death.When the pump is used for materials that tend to settle outor solidify, the pump should be flushed after each use toprevent damage. In freezing temperatures the pump should becompletely drained between uses.Airborne particles and loud noise hazards. Wear eye and earprotection.CAUTIONIn the event of diaphragm rupture, pumped material may enterthe air end of the pump, and be discharged into the atmosphere.If pumping a product that is hazardous or toxic, the air exhaustmust be piped to an appropriate area for safe containment.Before pump operation, inspect all fasteners for looseningcaused by gasket creep. Retighten loose fasteners to preventleakage. Follow recommended torques stated in this manual.Take action to prevent static sparking. Fire or explosion canresult, especially when handling flammable liquids. The pump,piping, valves, containers and other miscellaneous equipmentmust be properly grounded.Nonmetallic pumps and plastic components are not UVstabilized. Ultraviolet radiation can damage these parts andnegatively affect material properties. Do not expose to UV lightfor extended periods of time.This pump is pressurized internally with air pressure duringoperation. Make certain that all fasteners are in good conditionand are reinstalled properly during reassembly.WARNINGPump not designed, tested or certified to be powered bycompressed natural gas. Powering the pump with naturalgas will void the warranty.Use safe practices when liftingkgwww . versamatic . come1mdlCsmFP-rev1014
SECTION 2: INSTALLATION & OPERATION.5 Principle of Pump Operation Typical Installation Guide TroubleshootingSECTION 3: EXPLODED VIEW.8 Composite Drawings Parts List Materials Code4: WARRANTY3: EXP VIEWSECTION 4: WARRANTY & CERTIFICATES.10 Warranty CE Declaration of Conformity - Machinery EC Declaration of Conformity - EC Regulation 1935/2004/EC2: INSTAL & OPSECTION 1: PUMP SPECIFICATIONS.1 Nomenclature Performance Materials Dimensional Drawings1: PUMP SPECSTable of Contentse1mdlCsmFP-rev1014www . versamatic . com
Explanation of Pump NomenclatureYour Serial #: (fill in from pump nameplate)Your Model #:1: PUMP SPECS(fill in from pumpnameplate)Model #:Options (if applicable)Design LevelConstruction DesignValve Seat Material/Valve Seat O-Ring MaterialValve Ball MaterialDiaphragm SeriesDiaphragm MaterialNon-Wetted PartsWetted PartsPump SizeModelModelE Elima-MaticU Ultra-MaticV V-SeriesRE AirVantagePump SizeWetted PartsNon-Wetted Parts6 1/4"A AluminumA Aluminum8 3/8"C Cast IronS Stainless Steel5 1/2"S Stainless SteelP Polypropylene7 3/4"H Alloy CG Groundable Acetal1 1"P PolypropyleneZ PTFE-coated Aluminum4 1-1/4" or 1-1/2"K KynarJ Nickel-plated Aluminum2 2"G Groundable AcetalC Cast Iron3 3"B Aluminum (screen mount)Q Epoxy-Coated AluminumDiaphragm Material1 Neoprene2 Nitrile (Nitrile)3 FKM (Fluorocarbon)4 EPDM5 PTFE6 Santoprene XL7 Hytrel9 GeolastY FDA SantopreneDiaphragm SeriesR RuggedD DomeX Thermo-MaticT Tef-Matic (2-piece)B Versa-Tuff (1-piece)F FUSION (one-pieceintegrated plate)Miscellaneous OptionsB BSP Tapered ThreadCP Center PortATEX ATEX CompliantFP Food ProcessingSP Sanitary PumpHP High PressureOE Original Elima-MaticF Flap ValveHD Horizontal Discharge3A 3-A CertifiedUL UL ListedOB Oil BottleValve Ball Material Valve1 Neoprene2 Nitrile3 (FKM) Fluorocarbon4 EPDM5 PTFE6 Santoprene XL7 Hytrel8 Polyurethane9 GeolastA AcetalS Stainless SteelY FDA SantopreneSeat/Valve Seat O-Ring Material Construction Design1 Neoprene9 Bolted2 Nitrile0 Clamped3 (FKM) Fluorocarbon4 EPDMDesign Level5 PTFEA6 Santoprene XLC7 Hytrel8 Polyurethane9 GeolastA Aluminum w/ PTFE O-RingsS Stainless Steel w/ PTFE O-RingsC Carbon Steel w/ PTFE O-RingsH Alloy C w/ PTFE O-RingsT PTFE Encapsulated Silicone O-RingsY FDA Santoprene*More than one option may be specified for a particular pump model.1 Model E1 Metallic Boltedwww . versamatic . come1mdlCsmFP-rev1014
Material Profile:OperatingTemperatures:CAUTION! Operating temperature limitations are as follows:Max.Min.Conductive Acetal: Tough, impact resistant, ductile. Goodabrasion resistance and low friction surface. Generally inert, withgood chemical resistance except for strong acids and oxidizingagents.190 F88 C-20 F-29 CEPDM: Shows very good water and chemical resistance. Haspoor resistance to oils and solvents, but is fair in ketones andalcohols.280 F138 C-40 F-40 CFKM: (Fluorocarbon) Shows good resistance to a wide rangeof oils and sovents; especially all aliphatic, aromatic andhalogenated hydrocarbons, acids, animal and vegetable oils.Hot water or hot aqueous solutions (over 70 F) will attack FKM.350 F177 C-40 F-40 CHytrel : Good on acids, bases, amines and glycols at roomtemperatures only.220 F104 C-20 F-29 CNeoprene: All purpose. Resistance to vegetable oils. Generallynot affected by moderate chemicals, fats, greases and manyoils and solvents. Generally attacked by strong oxidizing acids,ketones, esters and nitro hydrocarbons and chlorinated aromatichydrocarbons.200 F93 C-10 F-23 CNitrile: General purpose, oil-resistant. Shows good solvent, oil,water and hydraulic fluid resistance. Should not be used withhighly polar solvents like acetone and MEK, ozone, chlorinatedhydrocarbons and nitro hydrocarbons.190 F88 C-10 F-23 CNylon: 6/6 High strength and toughness over a widetemperature range. Moderate to good resistance to fuels, oilsand chemicals.180 F82 C32 F0 CPolypropylene: A thermoplastic polymer. Moderate tensileand flex strength. Resists stong acids and alkali. Attacked bychlorine, fuming nitric acid and other strong oxidizing agents.180 F82 C32 F0 CPVDF: (Polyvinylidene Fluoride) A durable fluoroplastic withexcellent chemical resistance. Excellent for UV applications.High tensile strength and impact resistance.250 F121 C0 F-18 CSantoprene : Injection molded thermoplastic elastomer withno fabric layer. Long mechanical flex life. Excellent abrasionresistance.275 F135 C-40 F-40 CUHMW PE: A thermoplastic that is highly resistant to a broadrange of chemicals. Exhibits outstanding abrasion and impactresistance, along with environmental stress-cracking resistance.180 F82 C-35 F-37 CUrethane: Shows good resistance to abrasives. Has poorresistance to most solvents and oils.150 F66 C32 F0 CVirgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.Very few chemicals are known to chemically react with PTFE;molten alkali metals, turbulent liquid or gaseous fluorine anda few fluoro-chemicals such as chlorine trifluoride or oxygendifluoride which readily liberate free fluorine at elevatedtemperatures.220 F104 C-35 F-37 CMaximum and Minimum Temperatures are the limits for which these materials can be operated.Temperatures coupled with pressure affect the longevity of diaphragm pump components.Maximum life should not be expected at the extreme limits of the temperature ranges.Metals:Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings forgeneral applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.For specific applications, always consult the Chemical Resistance Chart.AFTERMARKET PARTSRIGHT PART, RIGHT NOWPumper Parts is your single source for parts thatfit Air-Operated Double Diaphragm (AODD) pumps Wilden ARO Yamada Designed to perform equal to or greaterthan original equipment manufacture.Phone: (419) 526-7296info@pum perparts.comwww.pumperparts.comPumper Parts and its productsare not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and partnumbers are used for identification purposes only. Pumper Parts is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada is a registered trademark ofYamada Corporation. ARO is a registered trade name of Ingersoll-Rand Company. Wilden is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.e1mdlCsmFP-rev1014www . versamatic . comModel E1 Metallic Bolted 21: PUMP SPECSMaterials
PerformanceFlow RateAdjustable to . . . . . . . 0-46 gpm (174.1 lpm)Port SizeSuction . . . . . . . . . . . . . . . 1½" TRI-CLAMPDischarge . . . . . . . . . . . . . 1½" TRI-CLAMPAir Inlet . . . . . . . . . . . . . . . . . . . . . 3/8" NPTAir Exhaust . . . . . . . . . . . . . . . . . 1/2" NPTSuction LiftDry . . . . . . . . . . . . . . . . . . . . . . . . 16' (4.9 m)Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.4 m)Max Solid Size (Diameter). . . . . . . . . . . . . . . . . . . . . . . . 1/8" (3.2 mm)Max Noise Level . . . . . . . . . . . . 93 dB(A)Shipping WeightsStainless Steel . . . . . . . . . . 36 lbs (16.3 kg)Displacement Per Stroke, .09 Gal. (0.34 201510604052000MetersFeet6543251007AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI102080Discharge Head in PSI1: PUMP SPECSE1 1" Bolted MetalRubber and TPE FittedSCFM 04550160180Capacity in U.S. Gallons Per Minute020406080100120140Capacity in Liters Per MinuteNOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions.The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.Flow RateAdjustable to . . . . . . . 0-36 gpm (136.3 lpm)Port SizeSuction . . . . . . . . . . . . . . . 1½" TRI-CLAMPDischarge . . . . . . . . . . . . . 1½" TRI-CLAMPAir Inlet . . . . . . . . . . . . . . . . . . . . . 3/8" NPTAir Exhaust . . . . . . . . . . . . . . . . . 1/2" NPTSuction LiftDry . . . . . . . . . . . . . . . . . . . . . . . . 11' (3.4 m)Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.4 m)Max Solid Size (Diameter). . . . . . . . . . . . . . . . . . . . . . . . 1/8" (3.2 mm)Max Noise Level . . . . . . . . . . . . 96 dB(A)Shipping WeightsStainless Steel . . . . . . . . . . . . . 36 lbs (16.3 kg)Capacity Per Stroke: 0.047 Gal (0.18 201510604052000MetersFeet43AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI20655 101007Discharge Head in PSIE1 1" Bolted MetalPTFE FittedSCFM 3540Capacity in U.S. Gallons Per Minute020406080100120140Capacity in Liters Per MinuteNOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambient conditions.The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.3 Model E1 Metallic Boltedwww . versamatic . come1mdlCsmFP-rev1014
Dimensional DrawingsE1 Metallic BoltedDimensions in inches (mm dimensions in brackets)The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.10.72272.393/8" NPTAIR INLET2.0050.801/2" NPTAIR 9.27235.361.5639.62.389.531.98 O.D.50.29SUCTION TRICLAMP FLANGE7.81198.37.4411.181/2" NPTAIR 57.81BOTTOM VIEWe1mdlCsmFP-rev1014www . versamatic . comModel E1 Metallic Bolted 41: PUMP SPECS8.13206.381.98 O.D.50.29DISCHARGE TRICLAMP FLANGE
Principle of Pump OperationAir-Operated Double Diaphragm (AODD) pumps are poweredby compressed air or nitrogen.The main directional (air) control valve ① distributescompressed air to an air chamber, exerting uniform pressureover the inner surface of the diaphragm ②. At the same time,the exhausting air ③ from behind the opposite diaphragmis directed through the air valve assembly(s) to an exhaustport ④.As inner chamber pressure (P1) exceeds liquid chamberpressure (P2), the rod ⑤ connected diaphragms shifttogether creating discharge on one side and suction on theopposite side. The discharged and primed liquid’s directionsare controlled by the check valves (ball or flap)⑥ orientation.Air Line2: INSTAL & OPDischargedFluidThe pump primes as a result of the suction stroke. Thesuction stroke lowers the chamber pressure (P3) increasingthe chamber volume. This results in a pressure differentialnecessary for atmospheric pressure (P4) to push the fluidthrough the suction piping and across the suction side checkvalve and into the outer fluid chamber ⑦.DischargeStrokeSuctionStrokePrimedFluidPUMP INSTALLATION AREASAFE AIRSuction (side) stroking also initiates the reciprocatingEXHAUST(shifting, stroking or cycling) action of the pump.DISPOSALThe suctionAREA itsdiaphragm’s movement is mechanically pulled throughstroke.1" DIAMETERAIR The diaphragm’s inner plate makes contact with anEXHAUST PIPINGactuator plunger aligned to shift the pilot signaling valve.Once actuated, the pilot valve sends a pressureMUFFLERsignal to theopposite end of the main directional air valve, redirecting thecompressed air to the opposite inner chamber.SUBMERGED ILLUSTRATIONMUFFLERLIQUIDLEVEL1" DIAMETER AIREXHAUST PIPINGSUCTIONLINEPump can be submerged if the pump materials of constructionare compatible with the liquid being pumped. The air exhaustmust be piped above the liquid level. When the MUFFLERpumped productsource is at a higher level than the pump (flooded suctioncondition), pipe the exhaust higher than the product source toprevent siphoning spills.LIQUIDLEVEL1" DIAMETER AIREXHAUST PIPINGSUCTIONLINE5 Model E1 Metallic Boltedwww . versamatic . come1mdlCsmFP-rev1014
Recommended Installation GuideAvailable Accessories:1. Surge Suppressor2. Filter/Regulator3. Air DryerUnregulated AirSupply to SurgeSuppressor1Surge SuppressorPressure GaugeShut-Off ValveNote: Surge Suppressor andPiping must be supported afterthe flexible connection.Pipe Connection(Style Optional)Flexible ConnectorDischargeCheckValveFlexible ConnectorVacuumGaugeShut-OffValveDrain Port2Air Inlet3Filter RegulatorAir DryerSuctionCAUTIONShut-Off ValveDrain PortThe air exhaust shouldbe p iped to an areafor safe d ispositionof the product b eingpumped, in the event ofa diaphragm failure.Installation And Start-UpLocate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction linediameter.Air SupplyConnect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed toinsure air supply pressure does not exceed recommended limits.Air Valve LubricationThe air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricatorset to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine airconsumption.Air Line MoistureWater in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply canbe reduced by using a point-of-use air dryer.Air Inlet And PrimingTo start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valveincreases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pumpflow ratio.e1mdlCsmFP-rev1014www . versamatic . comModel E1 Metallic Bolted 62: INSTAL & OPMuffler(Optional Piped Exhaust)
Troubleshooting GuideSymptom:Pump Cycles OncePump Will Not Operate/ Cycle2: INSTAL & OPPump Cycles and WillNot Prime or No FlowPotential Cause(s):Deadhead (system pressure meets or exceeds airsupply pressure).Air valve or intermediate gaskets installed incorrectly.Bent or missing actuator plunger.Pump is over lubricated.Lack of air (line size, PSI, CFM).Check air distribution system.Discharge line is blocked or clogged manifolds.Deadhead (system pressure meets or exceeds airsupply pressure).Blocked air exhaust muffler.Pumped fluid in air exhaust muffler.Pump chamber is blocked.Cavitation on suction side.Check valve obstructed. Valve ball(s) not seatingproperly or sticking.Product LeakingThrough ExhaustValve ball(s) missing (pushed into chamber ormanifold).Valve ball(s)/seat(s) damaged or attacked by product.Check valve and/or seat is worn or needs adjusting.Suction line is blocked.Excessive suction lift.Suction side air leakage or air in product.Pumped fluid in air exhaust muffler.Over lubrication.Icing.Clogged manifolds.Deadhead (system pressure meets or exceeds airsupply pressure).Cavitation on suction side.Lack of air (line size, PSI, CFM).Excessive suction lift.Air supply pressure or volume exceeds system hd.Undersized suction line.Restrictive or undersized air line.Suction side air leakage or air in product.Suction line is blocked.Pumped fluid in air exhaust muffler.Check valve obstructed.Check valve and/or seat is worn or needs adjusting.Entrained air or vapor lock in chamber(s).Diaphragm failure, or diaphragm plates loose.Diaphragm stretched around center hole or bolt holes.Premature DiaphragmFailureCavitation.Excessive flooded suction pressure.Pump Cycles RunningSluggish/Stalling,Flow UnsatisfactoryMisapplication (chemical/physical incompatibility).Unbalanced CyclingIncorrect diaphragm plates or plates on backwards,installed incorrectly or worn.Excessive suction lift.Undersized suction line.Pumped fluid in air exhaust muffler.Suction side air leakage or air in product.Check valve obstructed.Check valve and/or seat is worn or needs adjusting.Entrained air or vapor lock in chamber(s).Recommendation(s):Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.(Does not apply to high pressure 2:1 units).Install gaskets with holes properly aligned.Remove pilot valve and inspect actuator plungers.Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.Check the air line size and length, compressor capacity (HP vs. cfm required).Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.FUSION DIAPCheck for inadvertently closed discharge line valves. Clean discharge manifolds/piping.Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.(Does not apply to high pressure 2:1 units).Remove muffler screen, clean or de-ice, and re-install.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Disassemble and inspect wetted chambers. Remove or flush any obstructions.Check suction condition (move pump closer to product).Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.Torque Setting:Use heavier valve ball material.300 in-lbs.Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check ChemicalResistance Guide for compatibility.22Check Chemical Resistance Guide for compatibility.Inspect check valves and seats for wear and proper setting. Replace if necessary.25Remove or flush obstruction. Check and clear all suction screens or strainers.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Visually inspect all suction-side gaskets and pipe connections.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.Remove muffler screen, de-ice, and re-install. Install a point of use air drier.Clean manifolds to allow proper air flowIncrease the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.(Does not apply to high pressure 2:1 units).Check suction (move pump closer to product).Check the air line size, length, compressor capacity.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.Meet or exceed pump connections.Install a larger air line and connection.Visually inspect all suction-side gaskets and pipe connections.Remove or flush obstruction. Check and clear all suction screens or strainers.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Inspect check valves and seats for wear and proper setting. Replace if necessary.Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.Replace diaphragms, check for damage and ensure diaphragm plates are tight.Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibilitywith products, cleaners, temperature limitations and lubrication.Enlarge pipe diameter on suction side of pump.Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitationsand lubrication.Check Operating Manual to check for correct part and installation. Ensure outer plates have not beenworn to a sharp edge.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Meet or exceed pump connections.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Visually inspect all suction-side gaskets and pipe connections.Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Inspect check valves and seats for wear and proper setting. Replace if necessary.Purge chambers through tapped chamber vent plugs.For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-83887 Model E1 Metallic Boltedwww . versamatic . come1mdlCsmFP-rev1014
Composite Repair Parts DrawingFUSION DIAPHRAGM ASSEMBLY30PHRAGM ASSEMBLY3121302222Torque Setting:300 in-lbs.33Torque Setting:120 in-lbs.PTFE 2-PEICE DIAPHRAGM ASSEMBLY2322212332125411Torque Setting:120 in-lbs.PTFE 2-PEICE DIAPHRAGM ASSEMBLY5642461824Torque Setting:30 in-lbs. 19927192121012321416Torque Setting:300 in-lbs.27Torque Setting:300 in-lbs.27201332151525212924132425 282818182626141617212917203430223122303031Torque Setting:120 in-lbs.31e1mdlCsmFP-rev1014www . versamatic . comModel E1 Metallic Bolted 83: EXP VIEW21
3: EXP VIEWComposite Repair Parts ListItem #1234567891011Qty.111111121114Item #1213141516171819Qty.11816241Item #Qty.202122232425262721222244Item #28293031323334303132Qty.42161616118889 Model E1 Metallic BoltedAir Valve AssemblyDescriptionPart NumberValve Body Assembly (Includes items 1-11)031.V005.552Valve BodyE100AValve Spool Assembly (Includes items 3&4)E100BUB ASYLarge Valve Spool U-CupP98-104ASmall Valve Spool U-CupP98-104AUBEnd Cap Assembly (Includes O-Ring)E500D ASYReducing End Cap Assembly (Includes O-Rings)E500DUB ASYStapleE500FCT Air DiverterE100CTAir Diverter PlateE100HAir Valve Gasket360.V002.360Mounting Screws (8 included on Air Valve Assembly)S1004Center Section AssemblyDescriptionPart NumberCenter SectionE101APilot Spool ASY (includes item 14)775.V004.000Pilot Spool O-Rings560.023.358Pilot Valve Sleeve ASY (includes item 16)755.V004.000Pilot Valve Sleeve O-Rings560.101.358Shaft/Pilot Retainer670.V002.554Retainer ScrewE101CMufflerVTM-4Diaphragm Assembly / ElastomersDescriptionPart NumberFDA Hytrel FDA Santoprene PTFE 2-PiecePTFE FusionMain Shaft O-RingP50-403Main LFGV183TF-1V183FBack-Up DiaphragmN/AV183TBN/AInner Diaphragm PlateSV181CN/AOuter Diaphragm PlateSV181BASYSV181TON/AValve Seat O-RingSV190TFValve BallV191TPEFGV191TFWet End AssemblyDescriptionPart NumberValve SeatSV190Water ChamberSV185FGWater Chamber BoltSV189DWater Chamber WasherSV189CWater Chamber NutSV185BDischarge ManifoldSV186FGSuction ManifoldSV187FGManifold BoltSV189DManifold WasherSV189CManifold NutSV185Bwww . versamatic . come1mdlCsmFP-rev1014
Written Warranty5 - YEAR Limited Product WarrantyQuality System ISO9001 Certified Environmental Management Systems ISO14001 CertifiedVersa-Matic warrants to the original end-use purchaser that no product sold byVersa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in materialor workmanship within five years from the date of shipment from Versa-Matic’s factory. See complete warranty at anty.pdf DECLARATION OF CONFORMITYDECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTENDICHIARAZIONE DI CONFORMITÀ CONFORMITEITSVERKLARING DEKLARATION OM ÖVERENSSTÄMMELSEEF-OVERENSSTEMMELSESERKLÆRING VAATIMUSTENMUKAISUUSVAKUUTUS SAMSVARSERKLÄRINGDECLARAÇAO DE CONFORMIDADEMANUFACTURED BY:FABRIQUE PAR:FABRICADA POR:HERGESTELLT VON:FABBRICATO DA:VERVAARDIGD DOOR:TILLVERKAD -MATIC Warren Rupp, Inc.A Unit of IDEX Corporation800 North Main StreetP.O. Box 1568Mansfield, OH 44901-1568 USATel: 419-526-7296Fax: 419-526-7289PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15,RE SERIES AND U2 SERIES2006/42/ECThis product complies with the following European Community Directives:Ce produit est conforme aux directives de la Communauté européenne suivantes:on Machinery,Este producto cumple con las siguientes Directrices de la Comunidad Europea:toDieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft:Questo prodotto è conforme alle seguenti direttive CEE:Dir produkt voldoet aan de volgende EG-richtlijnen:Denna produkt överensstämmer med följande EU direktiv:Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:Dette produkt oppfyller kravene til følgende EC Direktiver:Este produto está de acordo com as seguintes Directivas comunitárias:This product has used the following harmonized standards to verify conformance:Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:Este producto cumple con las siquientes directrices de la comunidad europa:Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:Questo prodotto ha utilizzato i seguenti standards per verificare la conformita :De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen:För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:Harmoniserede standarder, der er benyttet:Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:Dave RoseberryEngineering Manager04/19/2012 REV 07e1mdlCsmFP-rev1014EN809:1998 A1:2009DATE: August 10, 2011AUTHORIZED / APPROVED BY:Approuve par:Aprobado por:Genehmigt von:approvato da:Goedgekeurd door:Underskrift:Valtuutettuna:Bemyndiget av:Autorizado Por:accordingAnnex VIIIFECHA:DATUM:DATA:DATO:PÄIVÄYS:VMQR 044FMwww . versamatic . comModel E1 Metallic Bolted 10
Declaration of ConformityManufacturer:Warren Rupp, Inc. , 800 N. Main Street, P.O. Box 1568,Mansfield, Ohio, 44901-1568 USAcertifies that Elima-Matic Air-Operated Double DiaphragmFood Processing and Sanitary Pump Models and Surge SuppressorModels comply with the European Community Regulation1935/2004/EC for Food Contact Materials.Food Processing Pump ATEXE1SJ7X759C-FP-ATEXSurge Suppressor J7D770C-FP-ATEXE2SS7D770C-FP-ATEXSurge Suppressor Models cont.:VTA1 NG2SS.VTA80,NG2SS.Sanitary Pump EXE2SS5T550C-SP-ATEXE2SSYXY 40C-SP-ATEXE2SS7X750C-SP-A
Service & Operating Manual 1: PUMP SPECS 2: INSTAL & OP 3: EXP VIEW 4: WARRANTY Original Instructions. e1mdlCsmFP-rev11 WWW.VERSAMATIC.COM IMPORTANT Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the . Wilden is a .
e2mdlCsmATEXAB-rev0514 1 Model E2 Aluminum Bolted WWW.VERSAMATIC.COM Explanation of Pump Nomenclature Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile) V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)
e3mdlCsmATEXC-rev1015 1 Model E3 Metallic Clamped WWW.VERSAMATIC.COM Explanation of Pump Nomenclature Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile) V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)
connections. An overview of the current methods used to analyze bolted joint connections is given. Several methods for the design and analysis of bolted joint connections are presented. Guidance is provided for general bolted joint design, computation of preload uncertainty and preload loss, and the calculation of the bolted joint factor of safety.
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abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents. 190 F 88 C-20 F-29 C EPDM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, b
Interface Pressure Distribution in a Bolted Joint Interface Pressure Distribution in a Bolted Joint Interface Pressure Distribution in a Bolted Joint Finite Element Analysis Results for 1/4 Inch Plate Pair Pressure in Joint, Triangular Loading Variations of Loading and Boundary Conditions Pressure in Joint, Uniform Displacement UnderNut
joint during vibration without rotation of the bolt head. The higher the rate of relaxation at this early stage the lower is the resistance of the bolted joint to vibration induced loosening of bolted joints. Furthermore, the rate of loosening at the bolted joint interface is not the same but increases away from the bolt hole.
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