3 Elima-Matic Clamped Metallic - ATEX E3 Service .
with Metallic Center SectionE33: EXP VIEW2: INSTAL & OP1: PUMP SPECSE3 Metallic Pumps Aluminum Cast Iron Stainless Steel Alloy C4: WARRANTYService & Operating ManualOriginal InstructionsVersa-Matic3" Elima-Matic Clamped Metallic - ATEXVERSA-MATIC Warren Rupp, Inc. A Unit of IDEX Corporation800 North Main Street, Mansfield, OH 44902 USA Phone: (419) 526-7296 www.versamatic.com Copyright 2015 Warren Rupp, Inc. All rights reserved
Safety InformationIMPORTANTWARNINGWhen used for toxic or aggressive fluids, the pump shouldalways be flushed clean prior to disassembly.Read the safety warnings and instructions in this manualbefore pump installation and start-up. Failure to comply withthe recommendations stated in this manual could damage thepump and void factory warranty.Before maintenance or repair, shut off the compressed air line,bleed the pressure, and disconnect the air line from the pump.Be certain that approved eye protection and protective clothingare worn at all times. Failure to follow these recommendationsmay result in serious injury or death.When the pump is used for materials that tend to settle outor solidify, the pump should be flushed after each use toprevent damage. In freezing temperatures the pump should becompletely drained between uses.Airborne particles and loud noise hazards. Wear eye and earprotection.CAUTIONIn the event of diaphragm rupture, pumped material may enterthe air end of the pump, and be discharged into the atmosphere.If pumping a product that is hazardous or toxic, the air exhaustmust be piped to an appropriate area for safe containment.Before pump operation, inspect all fasteners for looseningcaused by gasket creep. Retighten loose fasteners to preventleakage. Follow recommended torques stated in this manual.Take action to prevent static sparking. Fire or explosion canresult, especially when handling flammable liquids. The pump,piping, valves, containers and other miscellaneous equipmentmust be properly grounded.Nonmetallic pumps and plastic components are not UVstabilized. Ultraviolet radiation can damage these parts andnegatively affect material properties. Do not expose to UV lightfor extended periods of time.This pump is pressurized internally with air pressure duringoperation. Make certain that all fasteners are in good conditionand are reinstalled properly during reassembly.WARNINGPump not designed, tested or certified to be powered bycompressed natural gas. Powering the pump with naturalgas will void the warranty.Use safe practices when liftingkgGrounding ATEX PumpsATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly groundedin accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable forthe transfer of conductive or non-conductive fluids of any explosion group. When operating pumps equipped withnon-conductive diaphragms that exceed the maximum permissible projected area, as defined in EN 13461-1: 2009section 6.7.5 table 9, the following protection methods must be applied: Equipment is always used to transfer electrically conductive fluids or Explosive environment is prevented from entering the internal portions of the pump, i.e. dry runningFor further guidance on ATEX applications, please consult the factory.www . versamatic . come3mdlCsmATEXC-rev1015
SECTION 2: INSTALLATION & OPERATION.8 Principle of Pump Operation Typical Installation Guide TroubleshootingSECTION 3: EXPLODED VIEW.11 Composite Drawings Parts List Materials Code4: WARRANTY3: EXP VIEWSECTION 4: WARRANTY & CERTIFICATES.15 Warranty CE Declaration of Conformity - Machinery CE Declaration of Conformity - ATEX2: INSTAL & OPSECTION 1: PUMP SPECIFICATIONS.1 Nomenclature Performance Materials Dimensional Drawings1: PUMP SPECSTable of Contentse3mdlCsmATEXC-rev1015www . versamatic . com
Explanation of Pump NomenclatureYour Serial #: (fill in from pump nameplate)Your Model #:1: PUMP SPECS(fill in from pumpnameplate)Model #:Options (if applicable)Design LevelConstruction DesignValve Seat Material/Valve Seat O-Ring MaterialValve Ball MaterialDiaphragm SeriesDiaphragm MaterialNon-Wetted PartsWetted PartsPump SizeModelModelE Elima-MaticU Ultra-MaticV V-SeriesRE AirVantagePump SizeWetted PartsNon-Wetted Parts6 1/4"A AluminumA Aluminum8 3/8"C Cast IronS Stainless Steel5 1/2"S Stainless SteelP Polypropylene7 3/4"H Alloy CG Groundable Acetal1 1"P PolypropyleneZ PTFE-coated Aluminum4 1-1/4" or 1-1/2"K KynarJ Nickel-plated Aluminum2 2"G Groundable AcetalC Cast Iron3 3"B Aluminum (screen mount)Q Epoxy-Coated AluminumDiaphragm Material1 Neoprene2 Nitrile (Nitrile)3 FKM (Fluorocarbon)4 EPDM5 PTFE6 Santoprene XL7 Hytrel9 GeolastY FDA SantopreneDiaphragm SeriesR RuggedD DomeX Thermo-MaticT Tef-Matic (2-piece)B Versa-Tuff (1-piece)F FUSION (one-pieceintegrated plate)Miscellaneous OptionsB BSP Tapered ThreadCP Center PortATEX ATEX CompliantFP Food ProcessingSP Sanitary PumpHP High PressureOE Original Elima-MaticF Flap ValveHD Horizontal Discharge3A 3-A CertifiedUL UL ListedOB Oil BottleValve Ball Material Valve1 Neoprene2 Nitrile3 (FKM) Fluorocarbon4 EPDM5 PTFE6 Santoprene XL7 Hytrel8 Polyurethane9 GeolastA AcetalS Stainless SteelY FDA SantopreneSeat/Valve Seat O-Ring Material Construction Design1 Neoprene9 Bolted2 Nitrile0 Clamped3 (FKM) Fluorocarbon4 EPDMDesign Level5 PTFEA6 Santoprene XLC7 Hytrel8 Polyurethane9 GeolastA Aluminum w/ PTFE O-RingsS Stainless Steel w/ PTFE O-RingsC Carbon Steel w/ PTFE O-RingsH Alloy C w/ PTFE O-RingsT PTFE Encapsulated Silicone O-RingsY FDA Santoprene*More than one option may be specified for a particular pump model.1 Model E3 Metallic Clampedwww . versamatic . come3mdlCsmATEXC-rev1015
Material Profile:OperatingTemperatures:CAUTION! Operating temperature limitations are as follows:Max.Min.Conductive Acetal: Tough, impact resistant, ductile. Goodabrasion resistance and low friction surface. Generally inert, withgood chemical resistance except for strong acids and oxidizingagents.190 F88 C-20 F-29 CEPDM: Shows very good water and chemical resistance. Haspoor resistance to oils and solvents, but is fair in ketones andalcohols.280 F138 C-40 F-40 CFKM: (Fluorocarbon) Shows good resistance to a wide rangeof oils and sovents; especially all aliphatic, aromatic andhalogenated hydrocarbons, acids, animal and vegetable oils.Hot water or hot aqueous solutions (over 70 F) will attack FKM.350 F177 C-40 F-40 CHytrel : Good on acids, bases, amines and glycols at roomtemperatures only.220 F104 C-20 F-29 CNeoprene: All purpose. Resistance to vegetable oils. Generallynot affected by moderate chemicals, fats, greases and manyoils and solvents. Generally attacked by strong oxidizing acids,ketones, esters and nitro hydrocarbons and chlorinated aromatichydrocarbons.200 F93 C-10 F-23 CNitrile: General purpose, oil-resistant. Shows good solvent, oil,water and hydraulic fluid resistance. Should not be used withhighly polar solvents like acetone and MEK, ozone, chlorinatedhydrocarbons and nitro hydrocarbons.190 F88 C-10 F-23 CNylon: 6/6 High strength and toughness over a widetemperature range. Moderate to good resistance to fuels, oilsand chemicals.180 F82 C32 F0 CPolypropylene: A thermoplastic polymer. Moderate tensileand flex strength. Resists stong acids and alkali. Attacked bychlorine, fuming nitric acid and other strong oxidizing agents.180 F82 C32 F0 CPVDF: (Polyvinylidene Fluoride) A durable fluoroplastic withexcellent chemical resistance. Excellent for UV applications.High tensile strength and impact resistance.250 F121 C0 F-18 CSantoprene : Injection molded thermoplastic elastomer withno fabric layer. Long mechanical flex life. Excellent abrasionresistance.275 F135 C-40 F-40 CUHMW PE: A thermoplastic that is highly resistant to a broadrange of chemicals. Exhibits outstanding abrasion and impactresistance, along with environmental stress-cracking resistance.180 F82 C-35 F-37 CUrethane: Shows good resistance to abrasives. Has poorresistance to most solvents and oils.150 F66 C32 F0 CVirgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.Very few chemicals are known to chemically react with PTFE;molten alkali metals, turbulent liquid or gaseous fluorine anda few fluoro-chemicals such as chlorine trifluoride or oxygendifluoride which readily liberate free fluorine at elevatedtemperatures.220 F104 C-35 F-37 CMaximum and Minimum Temperatures are the limits for which these materials can be operated.Temperatures coupled with pressure affect the longevity of diaphragm pump components.Maximum life should not be expected at the extreme limits of the temperature ranges.Metals:Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings forgeneral applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.Ambient Temperature Range: -20 C to 40 CProcess Temperature Range: -20 C to 80 C for conductive plastic pumps-20 C to 95 C for metallic pumpsFor specific applications, always consult the Chemical Resistance Chart.In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listedin the manuals of the pumpsAFTERMARKET PARTSRIGHT PART, RIGHT NOWPumper Parts is your single source for parts thatfit Air-Operated Double Diaphragm (AODD) pumps Wilden ARO Yamada Designed to perform equal to or greaterthan original equipment manufacture.Phone: (419) 526-7296info@pum perparts.comwww.pumperparts.comPumper Parts and its productsare not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and partnumbers are used for identification purposes only. Pumper Parts is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada is a registered trademark ofYamada Corporation. ARO is a registered trade name of Ingersoll-Rand Company. Wilden is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.e3mdlCsmATEXC-rev1015www . versamatic . comModel E3 Metallic Clamped 21: PUMP SPECSMaterials
Performance80Flow RateAdjustable to . . . . . . . . 0-229 gpm (867 lpm)Port SizeSuction . . . . . . . . . . . . . . . . . . 3" NPT (BSP)Discharge . . . . . . . . . . . . . . . . 3" NPT (BSP)Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT. . 3/4"NPT (Stainless Steel Centers ONLY)Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPTSuction LiftDry . . . . . . . . . . . . . . . . . . . . . . . . 18' (5.5 m)Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.4 m)Max Solid Size (Diameter). . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm)Max Noise Level . . . . . . . . . . . . 96 dB(A)Shipping WeightsAluminum . . . . . . . . . . . . . 108 lbs (49.0 kg)Cast Iron . . . . . . . . . . . . . . . . 205 lbs (93 kg)Stainless . . . . . . . . . . . . . . . . 183 lbs (83 kg)Flow RateAdjustable to . . . . . . . . 0-180 gpm (681 lpm)Port SizeSuction . . . . . . . . . . . . . . . . . . 3" NPT (BSP)Discharge . . . . . . . . . . . . . . . . 3" NPT (BSP)Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT. . 3/4"NPT (Stainless Steel Centers ONLY)Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPTSuction LiftDry . . . . . . . . . . . . . . . . . . . . . . . . 12' (3.7 m)Wet . . . . . . . . . . . . . . . . . . . . . . . 32' (9.5 m)Max Solid Size (Diameter). . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm)Max Noise Level . . . . . . . . . . . . 95 dB(A)Shipping WeightsAluminum . . . . . . . . . . . . . 108 lbs (49.0 kg)Cast Iron . . . . . . . . . . . . . . . . 205 lbs (93 kg)Stainless . . . . . . . . . . . . . . . . 183 lbs (83 kg)** Stainless Center add . . . . . . . . . . 50 lbs. (22.7 kg)3 Model E3 Metallic lacement Per Stroke, 1.36 Gal. (5.1 L)20401206080100AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI1201002SCFM 30614016018080604020100Feet BAR00200406012024080100 120 140 160 180Capacity in U.S. Gallons Per Minute360480600Capacity in Liters Per Minute200720220240840NOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambientconditions. The use of other materials and varying hydraulic conditions may result in deviations inexcess of 0Meters43140120Capacity Per Stroke, 1.23 Gal. (4.7 L)2040 6080AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI100 1201402SCFM 30616010080180604020100Feet BAR00204060120080 100 120 140 160 180 200Capacity in U.S. Gallons Per Minute240360480600Capacity in Liters Per Minute720220240840260960NOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambientconditions. The use of other materials and varying hydraulic conditions may result in deviations inexcess of 5%.** Stainless Center add . . . . . . . . . . 50 lbs. (22.7 kg)E3 - 3" ClampedPTFE Fitted24070** Stainless Center add . . . . . . . . . . 50 lbs. (22.7 kg)E3 - 3" ClampedRubber and TPE Fitted - Domed280140Discharge Head in PSI9010Discharge Head in PSIFlow RateAdjustable to . . . . . . . . 0-234 gpm (886 lpm)Port SizeSuction . . . . . . . . . . . . . . . . . . 3" NPT (BSP)Discharge . . . . . . . . . . . . . . . . 3" NPT (BSP)Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT. . 3/4"NPT (Stainless Steel Centers ONLY)Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPTSuction LiftDry . . . . . . . . . . . . . . . . . . . . . . . . 20' (6.1 m)Wet . . . . . . . . . . . . . . . . . . . . . . . 32' (9.8 m)Max Solid Size (Diameter). . . . . . . . . . . . . . . . . . . . . . . . 3/8" (9.5 mm)Max Noise Level . . . . . . . . . . . . 96 dB(A)Shipping WeightsAluminum . . . . . . . . . . . . . 108 lbs (49.0 kg)Cast Iron . . . . . . . . . . . . . . . . 205 lbs (93 kg)Stainless . . . . . . . . . . . . . . . . 183 lbs (83 0100Meters432100Feet BAR140Capacity Per Stroke, 0.92 Gal. (3.5 L)20 4060 80120100 120AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI140SCFM 306160100Discharge Head in PSI1: PUMP SPECSE3 - 3" ClampedRubber and TPE Fitted - Rugged180806040200002090406080100120140Capacity in U.S. Gallons Per Minute180270360450Capacity in Liters Per Minute540160180630200720NOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambientconditions. The use of other materials and varying hydraulic conditions may result in deviations inexcess of 5%.www . versamatic . come3mdlCsmATEXC-rev1015
Dimensional DrawingsE3 Metallic Clamped - AluminumDimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).D1: PUMP SPECSDISCHARGE PORTAIR INLETC13AIR EXHAUSTDBSUCTION PORTRCA1UPDATED TO CURRENT DESIGNCHGDATEBe3mdlCsmATEXC-rev1015www . versamatic . comModel E3 Metallic Clamped 4EC
Dimensional DrawingsE3 Metallic Clamped - Aluminum with BaseDimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).11: PUMP SPECS3DISCHARGE PORTAIR INLETAIR EXHAUSTPART NUMBERE3BAxxxx0C-ATEXSEE BOMALUMINUMALUMINUM1UPDATED TO CURRENT DESIGNCHG5 Model E3 Metallic ClampedDATEECNALL DIAPHRAGM TYPESwww . versamatic . comDO NOT SCALEDIMENSIONSARE INCHESWARREN RUPPTHIS IS A PROPRIETARY DOCUMENT. DO NOT REPRWITHOUT THE EXPRESS WRITTEN PERMISSION ODESCRIPTIONE3 SCREEN MOUNTEPUMPE3BAxxxx0C-ATe3mdlCsmATEXC-rev1015
Dimensional DrawingsE3 Metallic Clamped - Cast Iron3Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).1: PUMP SPECSDISCHARGE PORTAIR INLETR13AIR EXHAUSTDSUCTION PORTRPART NUMBERE3CAxxxx0C-ATEXSCAST IRONCALUMINUM1UPDATED TO CURRENT DESIGNCHGDATEECNALL DIAPHRAGM TYBe3mdlCsmATEXC-rev1015www . versamatic . comModel E3 Metallic Clamped 6
Dimensional Drawings3E3 Metallic Clamped - Stainless SteelDimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).DDISCHARGE PORT1: PUMP SPECS1/2" NPT3/4" NPT Stainless Steel Centers ONLYAIR INLETC13AIR EXHAUSTBDSUCTION PORTRAPART NUMBERE3SAxxxx0C-ACSTAINLESSALUMINUM1UPDATED TO CURRENT DESIGNCHGDATEECNB7 Model E3 Metallic Clampedwww . versamatic . come3mdlCsmATEXC-rev1015ALL DIAPHR
Principle of Pump OperationAir-Operated Double Diaphragm (AODD) pumps are poweredby compressed air or nitrogen.The main directional (air) control valve ① distributescompressed air to an air chamber, exerting uniform pressureover the inner surface of the diaphragm ②. At the same time,the exhausting air ③ from behind the opposite diaphragmis directed through the air valve assembly(s) to an exhaustport ④.The pump primes as a result of the suction stroke. Thesuction stroke lowers the chamber pressure (P3) increasingthe chamber volume. This results in a pressure differentialnecessary for atmospheric pressure (P4) to push the fluidthrough the suction piping and across the suction side checkvalve and into the outer fluid chamber ⑦.PUMP INSTALLATION AREASAFE AIRSuction (side) stroking also initiates the reciprocatingEXHAUST(shifting, stroking or cycling) action of the pump.DISPOSALThe suctionAREA itsdiaphragm’s movement is mechanically pulled throughstroke.1" DIAMETERAIR The diaphragm’s inner plate makes contact with anEXHAUST PIPINGactuator plunger aligned to shift the pilot signaling valve.Once actuated, the pilot valve sends a pressureMUFFLERsignal to theopposite end of the main directional air valve, redirecting thecompressed air to the opposite inner chamber.SUBMERGED ILLUSTRATIONMUFFLERLIQUIDLEVEL1" DIAMETER AIREXHAUST PIPINGSUCTIONLINEPump can be submerged if the pump materials of constructionare compatible with the liquid being pumped. The air exhaustmust be piped above the liquid level. When the MUFFLERpumped productsource is at a higher level than the pump (flooded suctioncondition), pipe the exhaust higher than the product source toprevent siphoning spills.LIQUIDLEVEL1" DIAMETER AIREXHAUST PIPINGSUCTIONLINEe3mdlCsmATEXC-rev1015www . versamatic . comModel E3 Metallic Clamped 82: INSTAL & OPAs inner chamber pressure (P1) exceeds liquid chamberpressure (P2), the rod ⑤ connected diaphragms shifttogether creating discharge on one side and suction on theopposite side. The discharged and primed liquid’s directionsare controlled by the check valves (ball or flap)⑥ orientation.
Recommended Installation GuideAvailable Accessories:1. Surge Suppressor2. Filter/Regulator3. Air DryerUnregulated AirSupply to SurgeSuppressor1Surge SuppressorPressure GaugeShut-Off ValveNote: Surge Suppressor andPiping must be supported afterthe flexible connection.Pipe Connection(Style Optional)Flexible ConnectorDischarge2: INSTAL & OPCheckValveMuffler(Optional Piped Exhaust)Shut-OffValveDrain Port2Flexible ConnectorVacuumGaugeAir Inlet3Filter RegulatorAir DryerSuctionCAUTIONThe air exhaust shouldbe p iped to an areafor safe d ispositionof the product b eingpumped, in the event ofa diaphragm failure.Shut-Off ValveDrain PortInstallation And Start-UpLocate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction linediameter.Air SupplyConnect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed toinsure air supply pressure does not exceed recommended limits.Air Valve LubricationThe air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricatorset to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine airconsumption.Air Line MoistureWater in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply canbe reduced by using a point-of-use air dryer.Air Inlet And PrimingTo start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valveincreases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pumpflow ratio.9 Model E3 Metallic Clampedwww . versamatic . come3mdlCsmATEXC-rev1015
Troubleshooting GuidePump Cycles OncePump Will Not Operate/ CyclePump Cycles and WillNot Prime or No FlowPump Cycles RunningSluggish/Stalling,Flow UnsatisfactoryProduct LeakingThrough ExhaustPremature DiaphragmFailureUnbalanced CyclingPotential Cause(s):Deadhead (system pressure meets or exceeds airsupply pressure).Air valve or intermediate gaskets installed incorrectly.Bent or missing actuator plunger.Pump is over lubricated.Lack of air (line size, PSI, CFM).Check air distribution system.Discharge line is blocked or clogged manifolds.Deadhead (system pressure meets or exceeds airsupply pressure).Blocked air exhaust muffler.Pumped fluid in air exhaust muffler.Pump chamber is blocked.Cavitation on suction side.Check valve obstructed. Valve ball(s) not seatingproperly or sticking.Recommendation(s):Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.(Does not apply to high pressure 2:1 units).Install gaskets with holes properly aligned.Remove pilot valve and inspect actuator plungers.Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.Check the air line size and length, compressor capacity (HP vs. cfm required).Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.(Does not apply to high pressure 2:1 units).Remove muffler screen, clean or de-ice, and re-install.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Disassemble and inspect wetted chambers. Remove or flush any obstructions.Check suction condition (move pump closer to product).Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.Use heavier valve ball material.Valve ball(s) missing (pushed into chamber orWorn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemicalmanifold).Resistance Guide for compatibility.Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.Check valve and/or seat is worn or needs adjusting.Inspect check valves and seats for wear and proper setting. Replace if necessary.Suction line is blocked.Remove or flush obstruction. Check and clear all suction screens or strainers.Excessive suction lift.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Suction side air leakage or air in product.Visually inspect all suction-side gaskets and pipe connections.Pumped fluid in air exhaust muffler.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Over lubrication.Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.Icing.Remove muffler screen, de-ice, and re-install. Install a point of use air drier.Clogged manifolds.Clean manifolds to allow proper air flowDeadhead (system pressure meets or exceeds airIncrease the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.supply pressure).(Does not apply to high pressure 2:1 units).Cavitation on suction side.Check suction (move pump closer to product).Lack of air (line size, PSI, CFM).Check the air line size, length, compressor capacity.Excessive suction lift.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Air supply pressure or volume exceeds system hd.Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.Undersized suction line.Meet or exceed pump connections.Restrictive or undersized air line.Install a larger air line and connection.Suction side air leakage or air in product.Visually inspect all suction-side gaskets and pipe connections.Suction line is blocked.Remove or flush obstruction. Check and clear all suction screens or strainers.Pumped fluid in air exhaust muffler.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Check valve obstructed.Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Check valve and/or seat is worn or needs adjusting.Inspect check valves and seats for wear and proper setting. Replace if necessary.Entrained air or vapor lock in chamber(s).Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.Diaphragm failure, or diaphragm plates loose.Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibilitywith products, cleaners, temperature limitations and lubrication.Cavitation.Enlarge pipe diameter on suction side of pump.Excessive flooded suction pressure.Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.Misapplication (chemical/physical incompatibility).Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitationsand lubrication.Incorrect diaphragm plates or plates on backwards,Check Operating Manual to check for correct part and installation. Ensure outer plates have not beeninstalled incorrectly or worn.worn to a sharp edge.Excessive suction lift.For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.Undersized suction line.Meet or exceed pump connections.Pumped fluid in air exhaust muffler.Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.Suction side air leakage or air in product.Visually inspect all suction-side gaskets and pipe connections.Check valve obstructed.Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.Check valve and/or seat is worn or needs adjusting.Inspect check valves and seats for wear and proper setting. Replace if necessary.Entrained air or vapor lock in chamber(s).Purge chambers through tapped chamber vent plugs.For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388e3mdlCsmATEXC-rev1015www . versamatic . comModel E3 Metallic Clamped 102: INSTAL & OPSymptom:
Composite Repair Parts Drawing - Elastomeric and TPE FittedSCREEN MOUNT ASSEMBLY3140403040383624272526242DOME DIAPHRAGM ASSEMBLY41393SCREEN MOUNT ASSEMBLY403640403813153612161933251127313226OME DIAPHRAGM ASSEMBLY412130428443 7924291528133: EXP VIEW253430271926351315322517622271116 611102016 112022241431172329262818243717142928374211 Model E3 Metallic Clampedwww . versamatic . come3mdlCsmATEXC-rev1015
Composite Repair Parts List - Elastomeric and TPE FittedQty.111161612213Item #121314151617181920212223Qty.122228161181Item in ShaftDiaphragm (See Below Material Chart)Outer Diaphragm Plate (See Note 1 Below)Inner Diaphragm PlateBoltWasherBumper WasherBack-Up WasherValve Seat (See Below Material Chart)Valve Ball (See Below Material Chart)Item AluminumCarbon SteelStainless SteelHastelloyDescriptionValve Body (includes items 2-11)Valve BodyValve Body GasketValve SleeveO-ringValve Spool Assembly (Includes items 7)Glyde Ring AssemblyAir Valve ScreenEnd Cap GasketEnd CapMounting Screws (8 included on item 1)Versa-RuggedStainless Steel Part Number031.V003.110095.V001.110P34-210Stainless Steel Part NumberSP34-400196.V006.110P24-109APart NumberP34-103V305xxV302BDC, SV302BV302CDCV302GV302GAWet End AssemblyAluminumV350Cast B307, SVB307V307BN/AN/APart NumberStainless SteelSV350Water ChamberLarge Clamp AssemblyV311Discharge ManifoldV351WV351Suction Manifold (Footed Option)V352FWV352FSuction Manifold (Screen Mount Option)V352N/AScreen (Screen Mount Only)V353N/ABolt (Screen Mount Only)V238AN/AHook Up Cover (Screen Mount Only)V357N/ASmall Clamp AssemblyV354Elastomer Material SpecificationsVersa-DomeVersa-Rugged Diaphragm P/N"Ball P/N"Diaphragm 1SV354HastelloyHV350HV351HV352FN/AN/AN/AN/ASeat V356GV356A (See Note 2 Below)V356CS (See Note 2 Below)SV356 (See Note 2 Below)HV356 (See Note 2 Below)Notes:1.) The outer diaphragm plate material is to match the water chamber material (cast iron uses SV302B or SVB307)
e3mdlCsmATEXC-rev1015 1 Model E3 Metallic Clamped WWW.VERSAMATIC.COM Explanation of Pump Nomenclature Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile) V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)
e2mdlCsmATEXAB-rev0514 1 Model E2 Aluminum Bolted WWW.VERSAMATIC.COM Explanation of Pump Nomenclature Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile) V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)
Nonlinear dynamic behavior of a clamped-clamped beam 1135 Fig. 1 The clamped-clamped boron nitride carbon (BNC) nanobeam under collision by a C60.The total number of atoms inthenanobeamfromthenanotube(20,0)is2840.a Percentage of carbon atoms in the beam is 60%, i.e., 1704 carbon atoms. b Axial-view of the beam in a. θ is the incident angle, after col- .
in case of free transverse vibration. The value of natural frequency was found to be higher in case of clamped-clamped configuration compared to clamped free configuration. Keywords: Composite beam, transverse vibration, composite stepped beam, cantilever beam, catastrophic failure, ply angle, ANSYS, clamped-clamped, clamped-free configuration. 1.
-45 Light Gold Metallic/ Bronze Metallic-58 Silver Metallic/ Charcoal Metallic-91 Quartz Diamond Metallic/ Burgundy II-219 Silver Blue Metallic/ Ember Blue Metallic-609 Light Aqua Mist Metallic/ Dark Ivy-753 Mocha Frost Metallic/ Medium Brown Metallic 5126 Shown Full Scale. TOP: Shades
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Metallic Bonding Metallic Bonding The metallic bond consists of positively charged metallic cations that donate electrons to the sea. The sea of electrons are shared by all atoms and can move throughout the structure. Metallic Bonding Metallic Bonding In a metallic bond: – The resulting bond is a cross between covalent and ionic .
Metallic 487 Ember Black Metallic* 452 Black Sapphire Metallic** 019 Black Stone* 700 Twilight Bronze Metallic* 712 Rich Java Metallic* *Not available for R-Design **R-Design only 467 Magic Blue Metallic 705 Biarritz Blue Metallic Please note: It’s not possible to reproduce exact origina
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