Cone Crushers HP Series Cone Crushers
Cone CrushersHP Series Cone Crushers
HP100HP200HP300HP400HP500HP80022
PRODUCT PRESENTATIONHigh Performance forHigher ProfitabilityHP (High Performance) Series cone crushersfeature a unique combination of crusherspeed, throw, and cavity design. Thiscombination has proved revolutionary inproviding higher capacity and superiorproduct quality, and in providing a widerrange of application suitability. From limestone to taconite, from ballast production tomanufactured sand, and from small portableplants, HP cone crushers provide unbeatableperformance in secondary, tertiary, andquaternary applications.A history of qualityThe Omnicone introduced many newinnovations to reduce maintenance andoperating costs, and to provide designed-inmodern features such as hydraulic settingadjustment, tramp release, and cavityclearing.The field-proven HP series combines thebest of these technologies to provide thehighest capacity, the best product shape, thehighest on-spec yield, easy automation, andthe greatest possible reliability and flexibility.All to help you achieve the highest possiblelevels of profitability.HP cone crushers are built on the success ofour 70 years of Symons cone experience,and 20 years of Omnicone experience.The Symons cone is well known for itsrugged construction and applicationversatility. The Symons cone has set thestandard in the mining industry, where24-hour, high-reduction applications candestroy all but the most ruggedly builtmachine.For high productivity, low operatingand wear costs, long service life, andhigh product yield with desired fines,there’s no better choice than a conecrusher.And Metso leads this market with itshigh-performance HP Series conecrushers for the aggregate and miningmarkets.3
Features & BenefitsMobile : The NW300HP is a highly mobile, closed-circuit crushing and screening plant. Ideal for contractors, it can transform your feed stock into three finishedfractions.Reach New Heights with MetsoHigher capacityHigher qualityHigher yieldThanks to the patented combination ofhigher speed and throw, which increasesthe machine’s power rating and throughputcapability, HP Series cone crushers havethe highest capacities for their size in theindustry.The unique interparticle crushing action ofHP Series cone crushers creates a highervalue for your product by providing a moreconsistent gradation and a superior productshape (cubicity). The ability to operate at afixed mechanical setting – instead of thehead floating on a column of hydraulicoil – creates less setting drift and providesmore stability throughout the circuit. Theproven benefit of a threaded rotating bowlmaintains a consistent setting aroundthe entire circumference of the crushingchamber. Also, the use of a tramp releasesystem with a fixed return point makes surethat the crusher setting is instantaneouslymaintained even after passing a piece oftramp iron. HP Series cone crushers alsoenable you to produce a finer product withfewer crushing stages, lowering your capitalcosts and saving energy.By operating the HP cone crusher on thelower end of its speed range, the productgradation can be shifted to produce fewerfines and a higher percentage of on-specproduct. The HP cone crusher creates ahigher value product with less waste.HP technology allows you to use eitherfewer or smaller units to get the highestpossible production out of the smallestpossible space. Metso pioneered theHP technology, having developed it in1989 through extensive pilot and full-sizeprototype testing. Metso has been awardedpatents for these innovative efforts.HP800 Cone Crusher.4Stationary : One HP500, one HP300, two HP200crushing "Amphibolite".
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Features & BenefitsFeatures and BenefitsLess downtimeLow maintenance costsDual-acting hydraulic tramp releasecylinders mean the HP cone crushers canpass tramp iron that would stall manycompetitors’ crushers.The large clearingstroke indepen-dent of liner wear reducesthe effort required to clear a stalled crusher,reducing downtime and increasing operatorconfidence.High performance non-contacting labyrinthseals provide high reliability by keepingout dust without wearing out. Their simpledesign means fewer moving parts come intocontact with the rock and dust.Hydraulic motors rotate the bowl for finecontrol setting adjustments that also rotatethe bowl completely out of the adjustmentring threads for liner changeout, greatlysimplifying liner change.Advanced liner retention technologyincrease reliability: Bowl retaining wedgesengage a self-tightening helix on the uppersection of the bowl liner, while a selftightening lock-bolt retains the mantle.Easy to maintainBronze bushings used throughout providesuperior load capability in the high-shock,dusty crushing environment. They’re lowcost, and easy to replace in the field withnormal tools. HP cone crushers are easy todisassemble. All components are accessiblefrom the top or the side. The head and bowlcan be removed without upsetting a boltedinterference fit.6Excellent wear protection of all crushercomponents – including replaceable headball, mainframe seat liners, mainframe pinbushings, countershaft box frame ring,counterweight guard, mainframe liners,and the dead-bed feed hopper – keepmaintenance costs to a minimum.Release systemApplication flexibilityHP cone crushers can be converted fromthe finest to the coarsest cavity simply byreplacing the mantle, bowl liner, adapterring, and wedge bolts.Liners fixingEasy to operateUsing the hydraulic motor settingadjustment with the adjustment underload capability makes it easy to balancethe crushing circuit and optimize crusherproductivity. The addition of a hydraulicmotor position transducer system to keeptrack of crusher setting is all that’s requiredto connect the crusher to a plant DCSsystem for full automation applications.Sealing systemHydraulic adjustment
MAIN COMPONENTS251224233456227821201918171615910141 - Locking bolt2 - Feed bowl hopper3 - Bowl4 - Adjustment ring5 - Head bowl6 - Main frame7 - Socket liner8 - Upper head bushing9 - Countershaft131210 - Countershaft bushings11 - Gear and pinion12 - Main shaft13 - Eccentric thrust bearing14 - Counterweight guard15 - Tramp Release assembly16 - Eccentric bushing17 - Eccentric1118 - Lower head bushing19 - Head20 - Mantle21 - Bowl liner22 - Hydraulic adjustment motor23 - Clamping cylinders24 - Torch ring25 - Cone feed plate77
SpecificationsWeights - Complete Crusher and AssembliesSizeHP100HP200HP300HP400HP5005 400 kg11 900 Lbs10 400 kg22 960 Lbs15 810 kg33 490 Lbs23 000 kg50 600 Lbs33 150 kg73 000 Lbs68 650 kg151 200 LbsBowl, Bowl Liner, Adj.Cap, Hopper1 320 kg2 910 Lbs2 680 kg5 915 Lbs3 525 kg7 765 Lbs4 800 kg10 575 Lbs7 200 kg15 800 Lbs17 350 kg38 220 LbsHead Mantle and Feed Plate600 kg1 325 Lbs1 200 kg2 650 Lbs2 060 kg4 550 Lbs3 240 kg7 130 Lbs5 120 kg11 280 Lbs10 800 kg23 790 Lbs90 kW125 HP132 kW200 HP200 kW300 HP315 kW400 HP355 kW500 HP600 kW800 usher CompleteMaximum recommendedPowerCountershaft Speed-rpmHP800Crusher Cavity SelectionStandardCrusher sizeHP100HP2001 The minimum setting is thatat which the crusher willoperate without causingring bounce. Depending onthe crusher characteristicsof the rock, this setting cancharge.2 Feed opening ”B” is at aminimum setting ”A”.3 Maximum feed size varyfrom 80 to 100% of "B"depending on machinesize and material.8HP300HP400HP500HP800CavityExtra FineFineMediumCoarseExtra CoarseExtra FineFineMediumCoarseExtra CoarseExtra FineFineMediumCoarseExtra CoarseExtra FineFineMediumCoarseExtra CoarseExtra FineFineMediumCoarseExtra CoarseExtra FineFineMediumCoarseExtra CoarseMinimumSetting "A"1Feed Opening"B"213 mm (0.52")17 mm (0.67")19 mm (0.75")95 mm (3.74")125 mm (4.92")185 mm (7.28")13 mm (0.51")17 mm (0.67")19 mm (0.75")25 mm (0.98")107 mm (4.21")150 mm (5.91")211 mm (8.31")233 mm (9.17")14 mm (0.55")20 mm (0.79")25 mm (0.98")30 mm (1.18")111 mm (4.37")198 mm (7.80")252 mm (9.92")299 mm (11.77")16 mm (0.63")20 mm (0.79")25 mm (0.98")30 mm (1.18")133 mm (5.24")204 mm (8.03")286 mm (11.26")335 mm (13.19")16 mm (0.63")25 mm (0.98")32 mm (1.26")32 mm (1.26")219 mm (8.62")267 mm (10.51")297 mm (11.69")353 mm (13.90")Short headMinimumSetting "A"1Feed Opening"B"26 mm (0.24")9 mm (0.35")9 mm (0.35")13 mm (0.51")17 mm (0.67")6 mm (0.24")5 mm (0.20")6 mm (0.24")10 mm (0.39")14 mm (0.55")74 mm (2.91")72 mm (2.83")100 mm (3.94")141 mm (5.55")10 mm (0.39")23 mm (0.90")54 mm (2.13")76 mm (2.99")6 mm (0.24")6 mm (0.24")8 mm (0.31")10 mm (0.39")25 mm (0.98")22 mm (0.87")53 mm (2.09")77 mm (3.03")6 mm (0.24")6 mm (0.24")8 mm (0.31")10 mm (0.39")52 mm (2.05")51 mm (2.00")52 mm (2.05")92 mm (3.62")6 mm (0.24")8 mm (0.31")10 mm (0.39")13 mm (0.51")53 mm (2.09")52 mm (2.05")57 mm (2.24")95 mm (3.74")5 mm (0.20")10 mm (0.39")13 mm (0.51")33 mm (1.30")92 mm (3.62")155 mm (6.10")
SpecificationsClearance dimensionsSize* 5’1/2 - **7’HP100HP200HP300HP400HP500HP800240 mm(9-1/2")425 mm(16-3/4")722 mm(28-7/16")3 702 mm(145-3/4")A - To bottom of oil piping293 mm(11-9/16")297 mm328 mm(11-11/16") (12-15/16")B - Adjustment ringmaximum diameters1 505 mm(59-1/4")1 952 mm(76-7/8")2 207 mm(86-7/8")2 370 mm(93-3/8")2 730 mm(107-1/2")C - Clearance requiered for removing countershaft assembly1 560 mm(61-7/16")1 840 mm(72-7/76")2 020 mm(79-1/2")2 470 mm(97-1/4")2 650 mm 3 450 mm(104-3/8") (135-13/16")D - To end of countershaft950 mm(37-3/8")1 160 mm(45-11/16")1 347 mm(53")1 645 mm(64-3/4")1 760 mm(69-1/4")2 225 mm(85-5/8")E - Maximum height to top1 290 mm(50-13/16")1 630 mm(64-3/4")1 865 mm(73-7/16")2 055 mm(80-7/8")2 290 mm(90-1/8")3 538 mm(139-1/4")F - Inside diameter of feed hopper694 mm(27-5/16")914 mm(36")1 078 mm(42-7/16")1 308 mm(51-1/2")1 535 mm(60-1/2")1 863 mm(73-3/8")Clearance required forremoving bowl assembly1 725 mm(67-15/16")2 140 mm(84-1/4")2 470 mm(97-1/4")2 650 mm(104-3/8")3 300 mm(29-7/8")4 854 mm(191-1/8")Clearance required forremoving head assembly1 700 mm(66-15/16")2 165 mm(84-1/4")2 455 mm(96-5/8")2 715 mm(106-3/8")3 165 mm(24-5/8")4 634 mm(171-3/4")65 mm(2-9/16")70 mm(2-3/4")85 mm(3-3/8")150 mm(4-1/8")125 mm(4-15/16")159 mm(6-1/4")NA545 mm(21-1/2")660 mm(26")830 mm(32-11/16")882 mm(34-3/4")1 130 mm*(44-1/2")*1 245 mm**(49")**970 mm(38-3/16")1 240 mm(48-13/16")1 470 mm(57-7/8")1 726 mm(68")2 040 mm(80-1/2")2 420 mm(95-1/4")J - Additional upward travel of feedhopper during clearing strokeK - Mounting hole locationMain frame dischargeopening diameterProduct Gradation Table (% passing through square mesh depending on the 5(1-3/4")51(2")100 (4")10010010010010010010010010010010010010075 (3")1001001001001001001001001001001001009863 (2-1/2")10010010010010010010010010010099959051 (2")100100100100100100100100999892826838 (1-1/2")10010010010010010010098959076625032 (1-1/4")1001001001001001009590796952423625 (1")10010010010098948574604940332822 (7/8")10010010010095887663514234282519 (3/4")1001001009892826857463730262216 (5/8")100100999280695546362924201813 (1/2")10099927866554336282218161410 (3/8")1009381665545343023181513118 (5/16")948269554537282419151311106 (1/4")826755433629221916129874 (#5)65494032262116141197652 (#8)40282317131187643.532.59
SpecificationsCrusher Capacities1Closed SettingTone/hour6 mm(1/4”)8 mm(5/16")10 mm(3/8")13 mm(1/2")16 mm(5/8")19 mm(3/4")22 mm(7/8")25 mm(1")32 mm 38 mm(1 1/4") (1 80-600470-600520-660495-730545-805545-800 600-950 690-1050 785-1200600-880 550-1045 760-1155 865-1320Crusher CapacitiesCone crusher capacity charts are developedfor use as an application tool to properlyutilize the HP crusher s capabilities.The capacity figures shown apply to materialweighing 100 pounds per cubic foot or1600 kg per cubic meter. The crusher isone component of the circuit. As such, itsperformance is in part dependent on theproper selection and operation of feeders,conveyors, screens, supporting structure,electric motors, drive component and surgebins. Where used, attention to the followingfactors will enhance crusher capacity andperformance.1. Proper selection of crushing chamber formaterial to be crushed.2. A feed grading containing properdistribution of the particle size.3. Controlled feed rate.4. Proper feed distribution 360 aroundcrushing chamber.5. Discharge conveyor sized to carrymaximum crusher capacity.6. Properly sized scalping and closed circuitscreens.7. Automation controls.8. Adequate crusher discharge area.The following factors will detract fromcrusher capacity and performance.1. Sticky material in crusher feed.1045 mm(1 3/4")51 mm(2")Represents capacity through crusher based “instantaneous” product sample.2. F ines in crusher feed (smaller thancrusher setting) exceeding 10% of crushercapacity.3. Excessive feed moisture.4. Feed segregation in crusher cavity.5. I mproper feed distribution aroundcircumference of crusher cavity.6. Lack of feed control.7. Inefficient use of recommendedconnected horsepower.8. Insufficient conveyor capacity.9. Insufficient scalper and closed circuitscreen capacities.10. Insufficient crusher discharge area.11. Extremely hard or tough material.12. Operation of crusher at less thanrecommended full load countershaftspeed.For individual conditions, consult Metso.Gradation Curves*100906808101316 19 22 25 28 32 38 45 5170% Passing1Size6050403020100mmInches12103846546 7 8 9 10 131/4 5/163/81/2165/8203014050 60 70 80 901001-1/4 1-1/2 2 2-1/23% passing through a square mesh depending on the setting* The gradation and capacities shown are dependent on the feed gradation, the crushingchamber, the material density, the material cleanliness, its moisture and its crushability.4
Service and SupportA world of differenceBefore, during and after the sale, you cancount on the experts at Metso to providethe best service and support in the world –all over the world. Whether you’re installingan entire customized system, a completecircuit, or simply replacing or updating asingle piece of equipment, you can counton us to help you make sure it’s the rightequipment for your precise needs.In the design stage, we look at variablessuch as ore characteristics and properties,physical space limitations, size of orebody – even your financial situation –just to name a few. Once you make yourpurchase, you’ll be linked to Metso’ on-linecomputerized parts availability system,giving you immediate access to the rightparts, in stock, and delivered promptly. Ifyou have questions, a trained service analystis always standing by – over the phone or inperson – ready to analyze your needs andrecommend a complete, long-term, costeffective solution.We even offer training schools to help youget the most out of your system. Over theyears, thousands of crushing professionalslike you have benefited from the widevariety of seminars we offer. Do you havespecial training needs ? Tell us – and we’llcreate a unique training session just for yourcompany.HP Series cone crushers. A world ofdifference in technology, quality,performance, reliability, and support. To findout more, contact your nearest Metso office.11
Product families:Unit crushers C series jaw crushers Primary gyratory crushers GP series cone crushers HP series cone crushers MP series cone crushers NP series horizontal impact crushers Barmac series vertical impact crushersUnit screens DF series screens CVB series screens FS series screens TS series screens MF series screens RF series screensUnit feeders TK series feeders VF series feeders LH.G series feeders VG series feeders PF series feeders HRBM series feedersMobile crushing and screening plants Lokotrack LT series track-mounted crushing plants Lokotrack ST series track-mounted screening plants Lokotrack CT and CW series track- and wheel-mounted conveyors NW series wheel-mounted crushing plantsStationary crushing plants Complete plants for aggregate production Complete plants for recycling applicationsMining and Construction Technologymain contactsAUSTRALIA AND NEW ZEALANDMetso Minerals (Australia) Ltd1110 Hay StreetWest Perth, WA 6005AustraliaPhone: 61 8 9420 5555Fax: 61 8 9320 2500CHINAMetso Minerals (Beijing) Ltd19/F, The Exchange Beijing, Tower 4,No. 118 Jian Guo Lu Yi Chaoyang District100022 Beijing,ChinaPhone: 86 10 6566 6600Fax: 86 10 6566 2583EUROPE, MIDDLE EAST AND AFRICAMetso Minerals España, S.A.C/ Rivas N 428032 MadridSpainPhone: 34 91 825 5700Fax: 34 91 825 5740INDIA AND ASIA-PACIFICMetso Minerals (India) Pvt Ltd1st Floor, DLF Building No. 10,Tower A, DLF CybercityDLF Phase II,Gurgaon 122002IndiaPhone: 91 124 235 1541Fax: 91 124 235 1601NORTH AND CENTRAL AMERICAMetso Minerals Industries Inc.20965 Crossroads CircleWaukesha, WI 53186U.S.A.Phone: 1 262 717 2500Fax: 1 262 717 2504RUSSIA AND OTHER CIS COUNTRIESZAO Metso Minerals (CIS)V.O. Liniya, 70199178 St. PetersburgRussiaPhone: 7 812 740 3040Fax: 7 812 740 5775SOUTH AMERICAMetso Minerals Indústria e Comércio LtdaAvenida Independência, 2500 - Éden18087-050 SorocabaBrazilPhone: 55 15 2102 1300Fax: 55 15 2102 fo.csr@metso.comMETSO’S MINING ANDCONSTRUCTION TECHNOLOGYLokomonkatu 3, P.O. Box 306FI-33101 TampereFinlandPhone: 358 20 484 142Fax: 358 20 484 143Subject to alteration without prior notice, Brochure No. 1118-02-11-ESBL/Mâcon-English, 2011 Metso, Printed in France - 1303-282Metso’s Mining and Constructioncrushing and screening equipment
HP cone crushers are built on the success of our 70 years of Symons cone experience, and 20 years of Omnicone experience. The Symons cone is well known for its rugged construction and application versatility. The Symons cone has set the standard in the mining industry, where 24
Nordberg HP4 and HP5 Cone Crushers: Keeping you ahead There's no better choice than a cone crusher when it comes to . . . high productivity, low operating and wear costs, long service life, and high product yield with desired shape and gradation. Metso leads this market with its high performance HP Series cone crushers for the
Nordberg new generation cone crushers: Keeping you ahead There’s no better choice than a cone crusher when it comes to . . . high productivity, low operating and wear costs, long service life, and high product yield with desired shape and gradation. Metso leads this market with its high performance HP Series cone crushers for the
high performance cone crushers, which benefits from the very latest in Metso crushing technology. Its heavy duty design is a tribute to our 70 years of experience with the Symons cone, known world-over for its rugged construction and application versatility. Labor-saving features such as hydraulic setting adjustment, tramp release
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STONE CRUSHERS Designed for reclamation of uncultivated soil with stones. Our stone crushers allow you to work in narrow spaces more easily while also maintaining an accurate lane. Hardox steel lines the crushing chamber, making our machines heavy duty and resistant to abrasion. This makes your investment last longer and maintain production
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