Tools And Repair Accessories - Festo
Tools and repair accessoriesInformation brochure (en)7Betriebsmittel g en
About this magazineVersion:7Betriebsmittel g en (04.2020)Copyright: Festo SE & Co. KGPostfach73726 EsslingenGermanyEditorial team:Spare Part Documentation andSupportPhone: 49 / 711 / 347-0E-mail:service international@festo.comInternet:www.festo.comThe reproduction, distribution or saleof this document or communication ofits contents to others without expressauthorisation is prohibited. Offenderswill be held liable for damages. Allrights reserved in the event thata patent, utility model or designpatent is registered.All product designations and brandnames used are the property of theowners and not explicitly identifiedas such.All technical data are subject tochange according to technicalupdates.2 / 43Festo 7Betriebsmittel g en
ForewordThis information brochure describes the tools and repair accessories requiredto assemble, maintain and repair Festo products.This information brochure has been prepared with care.Festo SE & Co. KG does not, however, accept liability for any errors in thisinformation brochure or their consequences. Likewise, no liability is acceptedfor direct or consequential damage resulting from improper use of the tools andrepair accessories named in this information brochure.More detailed information on this can be found in Chapter 16 on page 42.To find out which tools and repair accessories to use for which product and forwhich assembly, maintenance and repair steps, please refer to the spare partsdocumentation, operating instructions and repair instructions for the product.The relevant regulations on occupational safety, safety engineering,environmental protection and interference suppression as well as thestipulations contained in this information brochure must be observed whenusing the tools and repair accessories.This information brochure is valid to the exclusion of any liability claims.Festo 7Betriebsmittel g en3 / 43
Table of contents12Important information61.1About this information brochure61.2Pictograms used in this information brochure61.3Text designations used in this information brochure71.4General safety information7Lubricating greases and grease gun82.12.2Lubricating greasesGrease gun92.2.19One-hand grease gun LUB‑12.2.1.12.2.2Lubricating grease ELKALUB VP 92210Accessories for one-hand grease gun LUB-1102.2.2.1Lubrication adapter LUB-1-KU102.2.2.2Lubrication adapter LUB-1-KE102.2.2.3Lubrication adapter LUB-1-TR-I112.2.2.4Lubrication adapter LUB-1-TR-L112.2.2.5Lubrication adapter LUB-1-TR-W113Screw locking agent124Special oils and oil guns134.14.25Special oils134.1.1Special oil OFSW-32134.1.2Special oil OFSB-1134.2.1Oil guns for cushioning components144.2.2Oil gun and cartridges for manual relubricating154.2.2.1Oil gun for manual relubrication with AZLO‑H1‑C‑10 type cartridges154.2.2.2AZLO-H1-C-10 cartridge for AZTP-S-L oil gun154.2.2.3AZLG-H1-C-10 cartridge for AZTP-S-L oil gun164.2.2.4Metering nozzle set AZTN-DS164.2.2.5Metering nozzle set AZTN-DSG17Oil guns14Box spanners for slotted nut on twin-piston cylinder DPZ / DPZJ175.1Box spanner for slotted nuts DPZ-10- 185.2Box spanner for slotted nuts DPZ-16/20/25- 185.3Box spanner for slotted nuts DPZ-32- 196Mounting sleeve for solenoid valves207Mounting sleeve for piston rods on cylinder CRDSNU208Mounting sleeve and pressure piece for scraper ring on the CRDSNU218.1Mounting sleeve and pressure piece for scraper ring on the CRDSNU-12 / 16 / 20 / 25228.2Mounting sleeve and pressure piece for scraper ring on the CRDSNU-32 / 40 / 50 / 63239Mounting sleeve for piston rod with male thread on the cylinder DNC / DSBx / DFPI /CRDNG / ADVU / AEVU9.19.24 / 43824Mounting sleeve for piston rod with female thread on the cylinder DNC / DSBx / CRDNG /ADVU / AEVU25Mandrel for piston rod with female thread on the cylinder DNC / DSBx / CRDNG /ADVU / AEVU26Festo 7Betriebsmittel g en
10111213Mounting sleeve and pressure piece for scraper ring on the DNC / DSBx / DFPI /DFPI‑NB3P / CRDNG2710.1Mounting sleeve and pressure piece for scraper ring on the DNC / DSBx /DFPI‑NB3P / CRDNG2710.2Mounting sleeve and pressure piece for scraper ring on the DFPI29Centring tool and tubular box spanner for mounting the cushioning bosses on cylinders of the typeADN‑ ‑PPS and ADNGF‑ ‑PPS3011.1Centring tool for the cushioning bosses on cylinders of the type ADN‑ ‑PPS and ADNGF‑ ‑PPS3011.2Tubular box spanner for dismounting and mounting the cushioning bosses on cylinders ofthe type ADN‑ ‑PPS and ADNGF‑ ‑PPS31Distance piece and distance plates for referencing the parallel kinematic system3212.1Distance piece3212.2Distance plate for parallel kinematic system EXPT-45 / 703312.3Distance plate for parallel kinematic system EXPT-95 / 12034Devices for checking the toothed belt pretension3413.1Test device V2 / TB‑TE‑EQ123413.2Mounting kit TB‑TE‑EQ4 for test device V1 / TB‑TE‑EQ2 for toothed belt axis ELGA‑TB‑G / RF-(F1) / KF-(F1)3613.2.113.313.4Mounting kit TB‑TE‑EQ7 for test device V1 / TB‑TE‑EQ2 for toothed belt axisEGC‑HD‑ ‑TB‑(‑GP)Test device TB-TE-EQ53737Accessories for devices3813.4.1Acoustic frequency meter TB-TE-EQ133813.4.2Spare O-ring 10 13914Clamping elements3915Cleaning and esto 7Betriebsmittel g en15.2.1Extremely thin grease film4115.2.2Thin grease film4115.2.3Grease reservoir4115.2.4Assembly greasing41425 / 43
1Important information1.1About this information brochureThis document contains important information about the correct way of using the tools and repair accessories requiredto assemble, operate, maintain and repair Festo products. Before using the respective tools and repair accessories youshould read the relevant section in this information brochure.To find out which tools and repair accessories to use for which product and for which assembly, maintenance and repairsteps, please refer to the spare parts documentation and operating instructions for the product and, if available, therepair instructions. There you will also find precise indications for e.g. relubrication intervals, greasing instructions,application, etc.1.2Pictograms used in this information brochureDanger categoriesThe following symbols identify text passages which draw attention to specific hazards.WarningMarking special informationThe following symbols identify text passages which contain special emely thin grease filmThin grease filmGrease reservoir6 / 43Festo 7Betriebsmittel g en
1.3Text designations used in this information brochure Activities that can be carried out in any order.11. Activities which should be carried out in the specified order.–General lists. Reference to further information.Underlined, blue text indicates a cross-reference or hyperlink that you can click on in the PDF.1.4General safety informationWarningThe tools and repair accessories must only be used by authorised and trained persons in accordance with thespecifications in this information brochure and the respective product documentation such as spare partsdocumentation, operating instructions and repair instructions.Use of the tools and repair accessories by unauthorised and untrained persons is dangerous and therefore not permitted.The current safety data sheets for the lubricating greases, screw locking agents and special oils can be viewed at www.festo.com/en/msds.When using lubricating grease, oil, screw locking agent, cleaning agents and other chemicals, the locally applicableenvironmental protection regulations must be followed.All environmental information about the lubricating greases, screw locking agents and special oils can be found in thecurrent safety data sheets ( www.festo.com/en/msds).Festo 7Betriebsmittel g en7 / 43
2Lubricating greases and grease gun2.1Lubricating greasesWarningThe possible dangers of the product (in this case lubricating greases) to people and how to protect against thesedangers as well as information on first-aid measures can be found in the current safety data sheets for the lubricatinggreases.The safety data sheets in accordance with Regulation (EC) No. 1907/2006 can be viewed at www.festo.com/en/msds.When using lubricating greases, the locally applicable environmental protection regulations must be followed.All environmental information about lubricating greases can be found in the current safety data sheets.The safety data sheets in accordance with Regulation (EC) No. 1907/2006 can be viewed at www.festo.com/en/msds.Lubricating greases with different characteristics are used for assembly, repairand maintenance.To find out which lubricating grease to use for which product and for the assembly, maintenance and repair steps inquestion, please refer to the spare parts documentation and operating instructions for the product and, if available,the repair instructions. There you will also find precise indications for e.g. relubrication intervals, application, etc.The lubrication instructions for pneumatic cylinders can be found in Chapter 15 on page 41.TypeDesignationCharacteristicAssembly grease for pneumatic and electromechanical drives (standard)Festo special greaseLUB-KC1Silicone-freeAssembly grease for pneumatic drives and grippersFesto special greaseLUB-KB1Silicone-freeAssembly grease for pneumatic drivesFesto special greaseLUB-KB2Silicone-freeAssembly grease for variant S6 (heat resistant seals to 120 C)Festo special greaseLUB-MS6Silicone-freeAssembly grease for drives with variant S10 (slow speed) or S11 (low friction)Festo special greaseLUB-KL5Silicone-freeAssembly grease (suitable for use with foodstuffs to USDA H1)Festo special greaseLUB-E1Silicone-freeAssembly grease for valvesFesto special greaseLUB-KU6Contains siliconeAssembly grease for grippersFesto special greaseLUB-M1Silicone-freeAssembly grease for cassette valvesFesto special greaseLUB-KU2Contains siliconeAssembly grease for service units8 / 43QuantityOrder No.20 ml 68447420 ml 66535420 ml 39744620 ml 32955510 ml 39739920 ml 3948198 g 25526710 ml 39739410 ml 397395Festo 7Betriebsmittel g en
TypeDesignationFesto special greaseLUB-KB5Assembly grease for TT variant (low temperature)Festo special greaseLUB-AL2CharacteristicSilicone-freeQuantity Order No.20 ml 665358Silicone-free20 ml 711822Range of applications:Greasing components during assembly, repair and maintenance.The different components and seals require different levels ofgreasing depending on a number of factors. Information onthis can be found in the spare parts documentation, operatinginstructions and, if available, repair instructions for theproduct ( Chapter 15.2 on page 41).1 2 3Sample application:Greasing a new piston rod seal before assembly:Sample application1 Grease reservoir1) for piston rod: Fill 2/3 with grease2 External surface for bearing cap: Apply a thin film2)3 Grease reservoir1) for bearing: Fill 2/3 with grease1) Chapter 15.2.3 on page 41 / 2) Chapter 15.2.2 on page 412.2Grease gun2.2.1One-hand grease gun LUB‑1Sturdy and ergonomic design for manual lubrication. Used for lubricatinggreases and mineral oils.Technical specificationsValuesCapacity120 cm³Delivery rate0.5 cm³/strokeOperating pressure400 barEmpty weight660 gLength without nozzle pipe230 mmContainer diameter length40 140 mmNozzle connecting threadM10 1Nozzle pipe connecting threadG1/8"Handling:–Filling is done manually or using the filler neck with a filling device.–Venting is done through the air vent.TypeOne-hand high-pressure grease gun LUB-1 with pinpoint nozzle LUB-1-TRQuantity1 pieceOrder No.647958Range of applications:The pinpoint nozzle LUB-1-TR is suitable for funnel-shaped lubrication nipples to DIN 3405, miniature funnel-shapedlubrication nipples and also lubricating holes, e.g. for lubricating recirculating ball bearing guides and lead screws.Festo 7Betriebsmittel g en9 / 43
2.2.1.1Lubricating grease ELKALUB VP 922Lubricating grease ELKALUB VP 922 for one-hand grease gun LUB-1( Chapter 2.2.1 on page 9).TypeFesto special greaseDesignationELKALUB VP 922Quantity250 gOrder No.8117071Range of applications:ELKALUB VP 922 lubricating grease is used, among other things, in electric and pneumatic cylinders, as well as in lineardrives.2.2.2Accessories for one-hand grease gun LUB-12.2.2.1Lubrication adapter LUB-1-KUThe lubrication adapter LUB-1-KU can be fitted on the one-hand grease gunLUB-1 instead of the pinpoint nozzle LUB‑1‑TR ( Chapter 2.2.1 on page 9).TypeLubrication adapter LUB-1-KU (female thread M10 1) for the electric slide EGSK-20/-26/-33Quantity1 pieceOrder No.744166Range of applications:The lubrication adapter LUB-1-KU is suitable for ball-type lubricating nipples similar to those specified in DIN 3402.2.2.2.2Lubrication adapter LUB-1-KEThe lubrication adapter LUB-1-KE can be fitted on the one-hand grease gunLUB-1 instead of the pinpoint nozzle LUB‑1‑TR ( Chapter 2.2.1 on page 9).TypeLubrication adapter LUB-1-KE (female thread M10 1) for the electric slide EGSK-46Quantity1 pieceOrder No.744167Range of applications:The lubrication adapter LUB-1-KE is suitable for ball-type lubricating nipples similar to those specified in DIN 71412.10 / 43Festo 7Betriebsmittel g en
2.2.2.3Lubrication adapter LUB-1-TR-IThe nozzle pipe LUB-1-TR-I can be screwed onto the one-hand grease gunLUB-1 instead of the pinpoint nozzle LUB‑1‑TR and is ideal for lubricatingcomponents in locations that are very difficult to access ( Chapter 2.2.1 onpage 9).TypeLubrication adapter LUB-1-TR-I (nozzle pipe Ø 6 200 axial)Quantity1 pieceOrder No.647959Range of applications:The lubrication adapter LUB-1-TR-I is ideal for lubricating components in locations that are very difficult to access.2.2.2.4Lubrication adapter LUB-1-TR-LThe nozzle pipe LUB-1-TR-L can be screwed onto the one-hand grease gunLUB-1 instead of the pinpoint nozzle LUB‑1‑TR ( Chapter 2.2.1 on page 9).TypeLubrication adapter LUB-1-TR-L (nozzle pipe Ø 6 200 lateral)Quantity1 pieceOrder No.647960Range of applications:The lubrication adapter LUB-1-TR-L is ideal for lubricating components in locations that are very difficult to access.2.2.2.5Lubrication adapter LUB-1-TR-WThe nozzle pipe LUB-1-TR-W can be screwed onto the one-hand grease gunLUB-1 instead of the pinpoint nozzle LUB‑1‑TR ( Chapter 2.2.1 on page 9).TypeLubrication adapter LUB-1-TR-W (nozzle pipe Ø 6 200, 45 angled)Quantity1 pieceOrder No.8073388Range of applications:The lubrication adapter LUB-1-TR-W is ideal for lubricating components in locations that are very difficult to access.Festo 7Betriebsmittel g en11 / 43
3Screw locking agentWarningThe possible dangers of the product (in this case screw locking agent) to people and how to protect against thesedangers as well as information on first-aid measures can be found in the current safety data sheets for the screwlocking agents.The safety data sheets in accordance with Regulation (EC) No. 1907/2006 can be viewed at www.festo.com/en/msds.When using the screw locking agents, the locally applicable environmental protection regulations must be followed.All environmental information about the screw locking agents can be found in the current safety data sheets.The safety data sheets in accordance with Regulation (EC) No. 1907/2006 can be viewed at www.festo.com/en/msds.LOCTITE screw locking agents are single-component adhesives in liquid andsemi-solid form. They cure to a stable duroplast at room temperature and canbe used to join steel, aluminium, brass and most other metals.LOCTITE screw locking agents are suitable for a variety of applications.To find out which screw locking agent to use for which product and for which assembly, maintenanceand repair work, please refer to the spare parts documentation and operating instructions for theproduct and, if available, the repair instructions.TypeScrew locking agentScrew locking agentScrew locking agentScrew locking agentDesignationLOCTITE 222LOCTITE 243LOCTITE 243LOCTITE 2701CharacteristicLow strengthMedium strengthMedium strengthHigh strengthQuantity1 ml1 ml10 ml10 mlOrder No.395251247891384267701774Range of applications:Securing screws and threaded connectionsThe LOCTITE screw locking agent stops screws and threaded connectionsloosening as a result of vibration and shock loads.Sample application12 / 43Festo 7Betriebsmittel g en
4Special oils and oil guns4.1Special oilsWhen using and disposing of the special oils, the locally applicable environmental protection regulations must befollowed.All environmental information about the special oils can be found in the current safety data sheets.The safety data sheets in accordance with Regulation (EC) No. 1907/2006 can be viewed at www.festo.com/en/msds.To find out which special oil to use for which product and for which application, please refer to the spare partsdocumentation for the product and the operating instructions.4.1.1Special oil OFSW-32Special oil for use in Festo lubricators.TypeFesto special oilDesignationOFSW-32Quantity Order No.1000 ml 152811Range of applications:Lubricating compressed air using the–lubricators LOE from the D series and–lubricators MS-LOE from the MS series.Lubricator MS9-LOE, MS series4.1.2Special oil OFSB-1Special oil for hydraulic cushioning cylinders, shock absorbers and rotaryindexing tables.TypeFesto special oilFesto 7Betriebsmittel g enDesignationOFSB-1Quantity Order No.1000 ml 20787313 / 43
Range of applications:Special oil for–hydraulic cushioning cylinders type YZL- and–hydraulic cushioning cylinders type YD- Hydraulic cushioning cylinder4.2Oil guns4.2.1Oil guns for cushioning componentsOil gun YDOil gun YSR-OEPTypeOil gun YDOil gun YSR-OEPQuantity1 piece1 pieceOrder No.221211698Range of applications:14 / 43–Hydraulic cushioning cylinders type YZL- and–hydraulic cushioning cylinders type YD- Festo 7Betriebsmittel g en
4.2.2Oil gun and cartridges for manual relubricating4.2.2.1Oil gun for manual relubrication with AZLO‑H1‑C‑10 type cartridgesAZTP-S-L oil gunThe cartridge is not included with the oil gun.TypeAZTP-S-L oil gunQuantity1 pieceOrder No.8041022Quantity1 pieceOrder No.8086576Range of applications:The AZTP-S-L oil gun is suitable for electric and pneumatic axes, linear drives and mini slides.4.2.2.2AZLO-H1-C-10 cartridge for AZTP-S-L oil gunAZLO-H1-C-10 cartridge contains 10 ml Elkalub VP 916 (oil for the food sector).TypeAZLO-H1-C-10 cartridgeRange of applications: –ELGA-TB-RF-70 / 80 / 120–ELFA-RF-70 / 80Festo 7Betriebsmittel g en15 / 43
4.2.2.3AZLG-H1-C-10 cartridge for AZTP-S-L oil gunAZLG-H1-C-10 cartridge contains 10 ml Elkalub VP 922 (grease).TypeAZLG-H1-C-10 cartridgeQuantity1 pieceOrder No.8073523Quantity1 SetOrder No.8086577Range of applications:4.2.2.4–DLGF-KF-20 / 25–EGSC-BS-KF-25 / 32 / 45 / 60Metering nozzle set AZTN-DSMetering nozzle set AZTN-DS contains:–1 metering nozzle size 18, straight (green)Outside diameter: 1.27 mmfor––ELGA-RF-70–ELFA-RF-701 metering nozzle size 15, straight (amber-coloured)Outside diameter: 1,83 mmfor–ELGA-RF-80 / 120–ELFA-RF-80TypeMetering nozzle set AZTN-DS16 / 43Festo 7Betriebsmittel g en
4.2.2.5Metering nozzle set AZTN-DSGMetering nozzle set AZTN-DSG contains–1 metering nozzle size 18, straight (green)Outside diameter: 1.27 mmfor––EGSC-BS-KF-32 / -451 metering nozzle size 18, bent 45 (green)Outside diameter: 1.27 mmfor––DLGF-201 metering nozzle size 20, straight (pink)Outside diameter: 0.91 mmfor––EGSC-BS-KF-251 metering nozzle size 14, bent 45 (olive)Outside diameter: 1.83 mmfor–DLGF-25TypeMetering nozzle set AZTN-DSG5Quantity1 setOrder No.8075522Box spanners for slotted nut on twin-piston cylinder DPZ / DPZJBox spanners for loosening and tightening slotted nuts.The box spanners for the slotted nuts must be produced bythe customer.The exact dimensions can be found in the schematic diagramsbelow.Festo 7Betriebsmittel g en17 / 43
5.1Box spanner for slotted nuts DPZ-10- Schematic diagram:5.2Box spanner for slotted nuts DPZ-16/20/25- Schematic diagram:18 / 43Festo 7Betrie
Festo 7Betriebsmittel_g_en 3 / 43 Foreword This information brochure describes the tools and repair accessories required to assemble, maintain and repair Festo products. This information brochure has been prepared with care. Festo SE & Co. KG does not, however, accept liability for any errors in this information brochure or their consequences.
5300 Explorer Drive Mississauga, Ontario L4W 5G4 Tel. 1 (0)905 624 90 00, Fax 1 (0)905 624 90 01 E-mail: info_ca@festo.com Chile Festo S.A. Avenida Américo Vespucio, 760 Pudahuel Santiago Tel. 56 2 690 28 00, Fax 56 2 690 28 60 E-mail: info.chile@cl.festo.com China Festo (China) Ltd. 1156 Yunqiao Road, Jinqiao Export Processing Zone .
Festo 7DGE_25-63_ZR_KFb_en 7 / 48 2.2 Types and part numbers Type Part number DGE-25- -ZR 193742 DGE-40- -ZR 193743 DGE-63- -ZR 193744 The complete overview of features, accessories, type codes, technical data and dimensions for the toothed belt axes DGE- -ZR can be found in the product catalogue or on the Festo website (www.Festo.com).
require the prior consent of Festo Didactic GmbH & Co. KG. Information in this document is subject to change without notice and does not represent a commitment on the part of Festo Didactic. The Festo materials described in this document are furnished under a license agreement or a nondisclosure agreement.
Introducing The Festo:60 Festo:60, by Vivid RGB Lighting, updates the traditional festoon light string with modern color changing LED technology. Pre-programmed or fully controllable with any DMX lighting system, Festo adds a new level of excitement with color, flexibility and energy efficiency. Designed for indoor and outdoor
require the prior consent of Festo Didactic. Information in this document is subject to change without notice and does not represent a commitment on the part of Festo Didactic. The Festo materials described in this document are furnishe
require the prior consent of Festo Didactic GmbH & Co. KG. Information in this document is subject to change without notice and does not represent a commitment on the part of Festo Didactic. The Festo mat
Festo – The Automation Company Festo Industry: Festo is offering components and solutions in Factory and Process Automation since 75 years. Represented in 176 countries Over 15,700 employees R&D budget is 9.5 % of the turn-over Training investment 1.5% of the turn-over Festo Didac
on the work of its forty-seventh session, which was held in New York, from 7-18 July 2014, and the action thereon by the United Nations Conference on Trade and Development (UNCTAD) and by the General Assembly. In part two, most of the documents considered at the forty-seventh session of the Commission are reproduced. These documents include .
