Catalog Modicon TM5 High Performance And Safe IP20 Modular IO System

Modicon TM5PresentationHigh-Performance and Safe IP20 Modular I/OMachine AutomationSoftwareMachine AutomationEcoStruxure MachineAdvisorEcoStruxure Machine Advisor Code AnalysisEcoStruxure Machine Expert – SafetyFor Logic and Motion IIoT-readyperformance machinesFor modular and distributedmachinesFor Motion-centric machines, robotsand linesSafety SLCFor basic and compactmachinesEcoStruxure MachineExpertSafety SLCControllersEcoStruxure MachineExpert - BasicModicon M241Modicon M251Modicon M262LogicMotionEmbeddedEmbeddedPacDrive LMC Eco/ProI/OModicon M221Modicon TM5 and Modicon TM7 Performance I/O systemsSafetyModicon TM3 Optimized I/O systemHarmony XPS Universalsafety moduleModicon TM3 functionalsafety moduleMachine controlThe scalability and consistency of I/O rangesallow you to select the right offer depending onyour needsEmbedded Safety provides holistic solutions toModicon M262 and PacDrive 3 LMC controllers,increasing overall safety demand in MachineAutomationAll of those devices are managed within a singlesoftware, EcoStruxure Machine Expert, apowerful and collaborative engineeringenvironment6Modicon MCM modularsafety controllerModicon TM5 and Modicon TM7 Performance Safe I/O systems From basic to motion- and robot-centric machines with the PacDrive 3 offer, Modiconcontrollers and solutions bring a consistent and scalable response to achievingflexibility, performance, productivity and digitization. Modicon TM3 Optimized I/O system for more compact and modular machines Modicon TM5 for more performance-demanding machines, with Modicon TM7 forharsh environments: Both Performance I/O ranges (Modicon TM5 and ModiconTM7) allow safety functions to be implemented using Modicon TM5CSLC safetylogic controller Harmony XPS Universal safety modules cover a wide range of safety functions,suitable for small applications with 4-5 safety functions, with diagnostic informationprovided to controllers via a single wire connection Modicon TM3 safety functional modules are suitable for small applicationscovering E-Stop functions and diagnostics via TM3 I/O bus Modicon MCM modular safety controllers are suitable for medium size applicationswith up to 64 dual channel safety functions and diagnostics via Modbus TCP,Modbus RTU, EtherNet/IP, CANopen, EtherCAT and Profibus EcoStruxure Machine Expert – Safety: an optional addon for programming safetylogic controllers EcoStruxure Machine Expert – Basic: a software for programming Modicon M221logic controllers, an intuitive standalone environment accessible to basic skilledtechnicians EcoStruxure Machine Advisor: a cloud-based services platform designed for machinebuilders to track machines in operation worldwide, monitor performance data andresolve exceptional events, while reducing support costs by up to 50%

Modicon TM5Presentation (continued)High-Performance and Safe IP20 Modular I/OMachine AutomationComprehensive Schneider offers for machine buildersMachine Automation Lexium servo drives, motors and robotics are designed to control applicationsranging from a single independent axis up to high-performance synchronizedmulti-axis machines requiring high-speed and precise positioning and movementsRoboticsIntegrated drivesServo Drives &MotorsSteppers Drives &Motors The Lexium offer is designed for a broad range of motion-centric machines inapplications such as Packaging, Material Handling, Material Working, Food andBeverage and Electronics Schneider Electric has developed Tested Validated & Documented Architectures(TVDA) applicable for generic machine control applications as well as fordedicated segment applications such as Packaging, Material Working, MaterialHandling, Hoisting, Pumping, or generic Machine Control applicationsChoose Schneider Electric to help secure your investment andbenefit from worldwide services at every step of your projectRenewBeing your expert to control and renewyour aging equipment at the right timeand at optimal costOptimizeIdentifying how you can get even moreout of your equipment and furtherimprove your return on investment51How do I renewmy solution?4How do Ioptimize?What are myoptions?AssetManagementLifecycleHow do I operateand maintain?3How do Iinstall andcommission?2PlanDiscussing your maintenance policy andneeds arising from itInstallDelivering services to help ensure yourequipment is set up reliably and starts tooperate efficiently from day oneOperateProviding services to support you duringnormal operations as well as duringmaintenance breaks and in unexpectedsituationsCollaborating to maximize your uptimeand performance as well as become moreproactive in operations From planning and inception to modernization, we help ensure optimal technicaland business performance. Our field service engineers combine 30 years ofmanufacturer-level experience with the latest technology to bring innovation toevery level of our offer and every step of your project. Our machine control dedicated services empower you to maximize yourbusiness infrastructure and face increasingly stringent demands on productivity,safety, equipment availability and performance optimization.7

Modicon TM5PresentationHigh-Performance and Safe IP20 Modular I/O SystemPresentation of the rangeModicon TM5 range1 23Expansion modules1  Base2  Electronic module3  Terminal block12The Modicon TM5 offer has been developed to create flexible, scalable I/Oconfigurations for automation solutions based on Modicon and PacDrive controllers:-- Modicon M241, M251, and M258 logic controllers-- Modicon LMC058 and LMC078 motion controllers-- Modicon M262 logic/motion controllers-- PacDrive LMC Eco/Pro/Pro2 motion controllersThis offer also includes two safety controllers and safety I/O modules compatiblewith the Modicon M262 logic/motion controller and PacDrive LMC Eco/Pro/Pro2motion controllers.The Modicon TM5 I/O system is fully compatible with EcoStruxure Machine Expertsoftware. This I/O system is made up of blocks and expansion modules, offering thefollowing advantages:-- Simplified installation and maintenance-- Embedded diagnostics for local and remote supervision-- Hot swapping of I/O modules-- Ease of wiring provided by spring terminals and removable terminal blocks3I/O expansion modulesb Digital I/O modules and compact digital input blocks, see page10b Digital/analog I/O module, see page 13b Analog I/O modules, see pages 18 to 21b Counter modules, see pages 22 to 25b Transmitter and receiver modules for remote extension via the TM5 bus, seepage 26b Communication module for RS232 serial link, see page 28b Common distribution modules, see page 30b Power distribution modules, see page 31Expansion modules comprise three parts to be ordered separately:-- An electronic module-- A bus base-- A terminal blockCompact blocksSafety logic controllerSafety controllers and modulesTM5 safety modules are associated with TM5CSLC safety logic controllers toprovide distributed safety solutions on the Sercos bus up to SIL 3 conforming toIEC 61508, Cat. 4, PL e conforming to ISO 13849-1, and SIL CL3 conforming toIEC 62061, see pages 32 to 35.The TM5 safety offer comprises:bb Safety logic controllersbb Safety digital input and ouput modulesbb Safety analog input modulesbb Safety counter module123Safety I/O module1  Safety base2  Safety electronic module3  Safety terminal block3312Communication interface module for distributed I/O on1  Ethernet network2  CANopen bus3  Sercos busCommunication interface module for distributed I/Obb Ethernet network interface module for distributed I/O over Ethernet, see pages 38and 39bb CANopen fieldbus interface module for distributed I/O on the CANopen bus, seepages 40 and 41bb Sercos fieldbus interface module for distributed I/O on the Sercos bus, see pages42 and 43Each communication interface module comprises four parts to be orderedseparately:-- A network or bus base-- An interface electronic module-- A power distribution electronic module-- A removable terminal blockTM7 blocksModicon TM7 is an IP67 modular I/O system comprising digital and analog I/Oblocks, including safety I/O. The TM7 blocks complement distributed I/Oarchitectures by using the product at the heart of machines in harsh environments(where there is a risk of splashing water, oil, dust, etc.). Please refer to the catalogref. DIA3ED2140405EN.Catalog ref. DIA3ED2140405EN8

Modicon TM5PresentationHigh-Performance and Safe IP20 Modular I/O SystemModicon TM5 expansion systemModicon TM5 expansion systemEcoStruxure Machine Expert software is used to configure local and remote I/O anddistributed I/O islands.Local and remote I/O configurationWith Modicon M258 logic controller and Modicon LMC058 motion controller only12435IP20 local I/O1234564234435IP20 remote I/OIP20 remote I/Obb Local I/O: Compact blocks represent a way of adding a large number of I/O usinga single component, and thus a single product reference. I/O expansion modulescomplete this configuration and, being modular with between 2 and 12 channels,make it possible to adjust the number of channels to exactly that required. Theaddition of digital, analog, temperature, or high-speed counter modules increasesthe processing capabilities of applications.Modicon M258 logic controllerCompact I/O blocksI/O expansion modulesTransmitter module/Receiver moduleTM5 expansion bus cableCommon distribution modulesbb Remote I/O: Because of its backplane bus management, the TM5 system can beused to control I/O modules remotely.-- The same modules can be used in a local and remote configuration, linkedtogether via TM5 expansion bus cables.-- The maximum distance between 2 islands is 100 m (328 ft) and the maximumnumber of islands is 25, i.e. a total distance of 2,500 m (8,202 ft). This ensures a highdegree of flexibility, while maintaining synchronized data acquisition, since all theexpansion modules are on the same backplane bus.Distributed I/O configurationWith Modicon M241 and Modicon M251 logic controllers, Modicon M262 logic/motion controllers,and PacDrive LMC Eco/Pro/Pro2 motion controllersThe TM5 system offers the option to create distributed I/O islands on the followingnetworks and buses:bb With the Ethernet network interface module, see page 40bb With the CANopen bus interface module, see page 42bb With the Sercos bus interface module, see page 44Example distributed I/O configuration over Ethernet1d1aabc123d b41b1cIP20 distributed I/O islandabc2IP20 distributed I/O island52feeeeEthernet1  a Modicon M241 logic controller b Modicon M251 logiccontroller c Modicon M262 logic/motion controllerd PacDrive LMC Eco/Pro/Pro2 motion controllers:Ethernet network masters2  TM5 Ethernet interface module (slave) (a) TM5 modules(b) TM5SBET1 (c1)/TM5SBET7 (c2) transmitter modules3  TM5SBER2 receiver module (d) TM5 I/O modules (b)4  TM5 expansion bus: TCSXCNNXNX100 remote I/O cable5  Modicon TM7 blocks (1) (digital or analog I/O) (e) TM7TCSXCNpppE bus expansion cable (f)IP20 distributed I/O islandIP67 distributed I/O island(1) Modicon TM7, please refer to catalog ref. DIA3ED2140405EN9

Modicon TM5Selection guideHigh-Performance and Safe IP20 Modular I/O System24 V c digital modulesand 24 V c digital/analog moduleApplicationsCompatibility4 to 16 digital input channels4 digital inputchannels and1 analog inputchannel2 digital outputchannelsand 1 analogoutput channelbb Modicon M258 logic controllerbb Modicon LMC058 motion controller–bb Modicon M258 logic controllerbb Modicon LMC058 motion controllerDistributed I/Obb Ethernet network interface modulebb CANopen bus interface modulebb Sercos bus interface modulebb Sercos businterface modulebb Ethernet network interface modulebb CANopen bus interface modulebb Sercos bus interface moduleVia removable spring terminal blocks (to be ordered separately)DigitalinputsLimit valuesNominal input current4624 V cType 1Sink1-, 2-, or1 or 2-wire3-wire20.4 28.8 V c3.75 mAInput impedanceState 0State 16.4 kΩ5 V c max.15 V c min.AnaloginputsNumber and typeNominal input voltageIEC/EN 61131-2 conformityType of signal (1)Type of wiring12161-wire2.68 mA8.9 kΩ4100/240 V aType 1–1-, 2-, or 3-wire6424 V cType 1Sink1-wire424 V cType 1Sink1-wire824 V cType 1Sink1-wire100 240 V a100 120 V a5 mA at 100 V a, 10 mA at 120 V a11 mA at 240 V a20.4 28.8 V c3.3 mA20.4 28.8 V c1.3 mA20.4 28.8 V c3.75 mA–––7.2 kΩ5 V c max.15 V c min.18.4 kΩ5 V c max.15 V c min.6.4 kΩ5 V c max.15 V c min.Number244424 V c24 V c24 V c24 V c468121622100/240 V a30 V c/230 V a4Output current per channel0.5 A0.1 A0.5 A0.5 A2A0.5 A2A0.5 A1A5AOutput current per group of channels1 A max.0.4 A2 A max.2 A max.4 A max.3 A max.8 A max.6 A max.1A10 A max.Type of signal (1)SourceSourceSourceSourceType of wiring1-wire1-wire1-wire1-, 2-, or 3-wireLimit values20.4.28.8 V c20.4.28.8 V c20.4.28.8 V c 20.4.28.8 V c80 264 V 24.36 V c,a184 276 V aShort-circuit and overload rrent-10. 10 V DC0 20 mA/4 20 mA12 bits sign400 ms1 ms max.TM5SDM8DTSTM5SDM12DT TM5SDO4TTM5SDO2STM5SDO2RWithout filteringWith filteringElectronic expansion modulesTM5SDI4DCompatible bus bases (2)TM5ACBM11, TM5ACBM15TM5ACBM12TM5ACBM11, TM5ACBM15Compatible removable terminal block ) Source output: PNP output; Sink output: NPN output(2) To be ordered separatelySolid state Relayrelay1 or 2-wire 1-wire3-wireYesNO/NC contact1Voltage/current-10 10 V DC0 20 mA12 bits1 ms max.NumberTypeRangeResolutionResponse timeTM5SDI6D13More technical information on www.schneider-electric.com1022 to 4 relay outputtransistor channelsoutputchannelsVia removable spring terminal blocks (to be ordered separately)Nominal output voltageResolutionSampling periodAnalogoutputs8 digital input 2 to 16 transistor output channelschannels4 transistoroutputchannelsLocal and remote I/OChannel connectionDigitaloutputs4 digital inputchannels4 transistor outputchannels withtimestamping andoversamplingfunctionsTM5SDI12D TM5SDI16DTM5ACTB12 TM5ACTB16TM5SDI4ATM5SDI6UTM5SMM6D2LTM5TM5SDO4TA M5ACTB06, TM5ACTB12TM5ACTB12TM5ACTB16 TM5ACTB3215More technical information on www.schneider-electric.com11

Presentation,descriptionModicon TM5High-Performance and Safe IP20 Modular I/O System24 V c digital modules and 24 V c digital/analogmodulePresentationThe digital module offer comprises:bb Input, mixed I/O, and output electronic modules (24 V c sensor and preactuatorpower supply): TM5SDIppp, TM5SDOpppbb A mixed I/O module with timestamping and oversampling functions: TM5SDM8DTS.The timestamping function is used to associate a date and time with an event, and torecord the time the operation was performed. The TM5SDM8DTS electronic modulewas designed to be used with the PacDrive system and the TM5NS31 Sercos businterface (1) only.bb A mixed digital/analog I/O electronic module: TM5SMM6D2LThese modules are used to adapt as closely as possible to the applicationrequirements to reduce installation and wiring costs.Each digital and digital/analog module comprises three parts to be orderedseparately (2):-- An I/O electronic module-- A bus base-- A terminal blockThese modules can be mechanically assembled before mounting on a symmetrical rail.They offer the following advantages:-- Removable terminal block-- Spring terminals that can be used for quick, tool-free connection of the sensorsand preactuators (the quality of the spring terminals avoids the need for periodicretightening)-- Hot swapping capabilityDescription124 536373312TM5SDpppp digital modules and the TM5SMM6D2L digital/analog module comprise:1  A bus base2  A mechanical clip for locking onto a symmetrical rail3  A bus expansion connection on each side of the base to provide the link with theadjacent controller or module4  A digital input, output, or I/O electronic module5  An LED display block for the module channels and diagnostics6  A slot for the plain text cover holder (label holder)7  A removable spring terminal block with locking clip and slots for colored IDmarkers(1) TM5NS31 Sercos bus interface, see page 42(2) Also sold as a comple

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