GE Fanuc Automation - JAMET INC

GE Fanuc AutomationComputer Numerical Control ProductsSeries 15 i / 150 i–Model AConnection Manual (Function)(Volume 3 of 3)GFZ-63323EN-1/03October 2000

GFL-001Warnings, Cautions, and Notesas Used in this PublicationWarningWarning notices are used in this publication to emphasize that hazardous voltages, currents,temperatures, or other conditions that could cause personal injury exist in this equipment or maybe associated with its use.In situations where inattention could cause either personal injury or damage to equipment, aWarning notice is used.CautionCaution notices are used where equipment might be damaged if care is not taken.NoteNotes merely call attention to information that is especially significant to understanding andoperating the equipment.This document is based on information available at the time of its publication. While effortshave been made to be accurate, the information contained herein does not purport to cover alldetails or variations in hardware or software, nor to provide for every possible contingency inconnection with installation, operation, or maintenance. Features may be described herein whichare not present in all hardware and software systems. GE Fanuc Automation assumes noobligation of notice to holders of this document with respect to changes subsequently made.GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutorywith respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, orusefulness of the information contained herein. No warranties of merchantability or fitness forpurpose shall apply. Copyright 2000 GE Fanuc Automation North America, Inc.All Rights Reserved.

B-63323EN-1/03DEFINITION OF WARNING, CAUTION, AND NOTEDEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the user and preventing damage to the machine.Precautions are classified into Warning and Caution according to their bearing on safety. Also,supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughlybefore attempting to use the machine.WARNINGApplied when there is a danger of the user being injured or when there is a damage of both the userbeing injured and the equipment being damaged if the approved procedure is not observed.CAUTIONApplied when there is a danger of the equipment being damaged, if the approvedprocedure is not observed.NOTEThe Note is used to indicate supplementary information other than Warning andCaution.- Read this manual carefully, and store it in a safe place.s-1

PREFACEB-63323EN-1/03PREFACEContents of this documentThis manual describes all the NC functions required to enable machinetool builders to design their CNC machine tools. The following itemsare explained for each function.1.2.3.4.5.GeneralDescribes feature of the function. Refer to Operator’s manual asrequired.SignalsDescribes names, functions, output conditions and addresses ofthe signals required to realize a function.ParametersDescribes parameters related with a function.Alarms and messagesLists the alarms and messages related with a function in a table.Reference itemList the related items of the related manuals in a table.A list of addresses of all signals and a list of signals are described in theappendix of this manual. Refer to it as required.Applicable modelsThe models covered by this manual, and their abbreviations are :Model nameFANUC Series 15i-MAFANUC Series 150i-MA15i-MA150i-MAAbbreviationSeries 15iSeries 150iNOTESome functions described in this manual may notbe applied to someproducts. For details, refer to the DESCRIPTIONSmanual (B-63322EN).p-1

PREFACEB-63323EN-1/03Signal descriptionRelation of interface signals among the CNC, the PMC and themachine tool is shown below:G000 -X000 -F000 -CNCPMCY000 -Machine toolNOTEFor the signals, a single data number is assigned to8 bits. Each bit has a different meaning.- Expression of signalsF000 #7#6#5#4#3#2#1#0MASAOPSTLSPLRSTALRWD p-2

PREFACEB-63323EN-1/03Parameter descriptionParameters are classified by data type as follows :Data typeValid data rangeBitBit axisRemarks0 or 1Bit spindleIntegerInteger axisInteger spindleRealReal axisReal spindle0 to }999999999In some parameters, signs areignored.Standard parameterSee setting table.NOTE1 For the bit type, bit axis type, and bit spindle typeparameters, a single data number is assigned to 8bits. Each bit has a different meaning.2 The axis type allows data to be set separately foreach control axis.3 The spindle type allows data to be set separately foreach spindle.4 The valid data range for each data type indicates ageneral range. The range varies according to theparameters. For the valid data range of a specificparameter, see the explanation of the parameter.- Notation of bit type, bit axis type, and bit spindle type parameters#7#6#50000Data No.#4#3#2#1#0EIANCRISPCTVTVCData (#0 to #7 indicates bit position)- Notation of parameters other than bit type, bit axis type, and bit spindle typeparameters1023Servo axis number for each axisData No.Datap-3

PREFACEB-63323EN-1/03Related Manuals for Series 15i/150i- MODEL AThe table below lists manuals related to MODEL A of Series 15i andSeries 150i.In the table, this manual is marked with an asterisk(*).Table 1 (a) Manuals Related to the Series 15i, 150iManual nameDESCRIPTIONSCONNECTION MANUAL (Hardware)CONNECTION MANUAL (Function)OPERATOR’S MANUAL (PROGRAMMING)for Machining CenterOPERATOR’S MANUAL (OPERATION)for Machining CenterMAINTENANCE MANUALPARAMETER MANUALDESCRIPTIONS (Supplement for Remote Buffer)PROGRAMMING MANUAL(Macro Compiler/Macro 322EN-1B-63323EN-1Related manuals for Servo Motor α/β seriesThe following table lists the manuals related to the FANUC ServoMotor α/β series.Table 1 (b) Manuals Related to the Servo Motor α/β series.Manual nameFANUC AC SERVO MOTOR α seriesDESCRIPTIONSFANUC AC SPINDLE MOTOR α seriesDESCRIPTIONSFANUC SERVO AMPLIFIER α seriesDESCRIPTIONSFANUC CONTROL MOTOR α seriesMAINTENANCE MANUALFANUC AC SERVO MOTOR α seriesPARAMETER MANUALFANUC AC SPINDLE MOTOR αseriesPARAMETER MANUALFANUC SERVO MOTOR β seriesDESCRIPTIONSFANUC SERVO MOTOR β seriesMAINTENANCE MANUALFANUC SERVO MOTOR β seriesMAINTENANCE MANUAL (I/O Link 45EN

TABLE OF CONTENTS (Volume 1 of 3)B-63323EN-1/03TABLE OF CONTENTS (Volume 1 of 3)1AXIS CONTROL.11.11.21.31.41.51.6NUMBER OF CONTROLLED AXES .2SETTING EACH AXIS .31.2.1Axis Name . 31.2.2Increment System . 61.2.3Rotation Axis Specification. 101.2.4Controlled Axes Detach . 141.2.5Outputting the Movement State of an Axis . 171.2.6Mirror Image. 191.2.7Follow-up. 221.2.8Servo Off (Mechanical handle) . 241.2.9Position Switch. 261.2.10Vertical Axis Drop Prevention Function. 30ERROR COMPENSATION.321.3.1Stored Pitch Error Compensation. 321.3.2Backlash Compensation . 441.3.3Straightness Compensation. 521.3.4Interpolated straightness compensation. 571.3.5128 straightness compensation points . 601.3.6Interpolated pitch error compensation. 681.3.7Cyclic second pitch error compensation. 701.3.8Gradient Compensation . 761.3.9Bidirectional Pitch Error Compensation . 791.3.10Nano Interpolation Type Error Compensation . 871.3.11Smooth Backlash Compensation . 891.3.12Addition of 5000 Pitch Error Compensation Points. 961.3.13Thermal Growth Compensation along Tool Vector . 98THREE-DIMENSIONAL ERROR COMPENSATION .111SETTINGS RELATED TO SERVO CONTROLLED AXES.1181.5.1Servo Parameter. 1191.5.2Absolute Position Detection . 1311.5.3FSSB Setting. 134SETTINGS RELATED TO COORDINATE SYSTEMS .1581.6.1Machine Coordinate System. 158c-1

TABLE OF CONTENTS (Volume 1 of 3)1.6.2Workpiece Coordinate System/Addition of Workpiece Coordinate SystemPair1.71.81.91.101.131.141.151.161.171.182. 1591.6.3Rotation Axis Roll-over. 1621.6.4Cutting/Rapid Traverse In-position Check. 165PARALLEL AXIS CONTROL .169TANDEM CONTROL .175SYNCHRONOUS CONTROL .1851.9.1Configuration of Synchronous Control Axes . 1861.9.2Synchronous Error Compensation. 1881.9.3Synchronization Alignment . 1901.9.4Synchronous Error Check. 1931.9.5Recovery from Excessive Synchronous Error Alarm. 1951.9.6Torque Difference Alarm Detection for Synchronous Control. 197TWIN-TABLE CONTROL .2191.10.11.111.12B-63323EN-1/03Tool Length Compensation in Tool Axis Direction with Twin Table Control. 224CHOPPING FUNCTION .232ELECTRONIC GEAR BOX .2461.12.1Command Description (G80.5, G81.5). 2461.12.2Description of Commands Compatible with Those for a Hobbing Machine . 2491.12.3Configuration Examples of Controlled Axes . 2531.12.4Retraction Function . 2561.12.5Automatic phase matching function with electronic gear box . 258EGB AXIS SKIP FUNCTION .276TURNING MODE AND COMPENSATION CLAMP OF DUALPOSITION FEEDBACK .280DECELERATION STOP AT POWER FAILURE.283HIGH SPEED HRV MODE .285SETUP OF FSSBs IF USING HIGH SPEED HRV CONTROL .288LOADING OF MULTIPLE SERVO PROGRAMS.294PREAPARATIONS FOR OPERATION.2962.12.22.3EMERGENCY STOP .297READY SIGNALS .301OVERTRAVEL CHECK .3032.3.1Overtravel Signal . 3032.3.2Stored Stroke Check 1 . 3062.3.3Stroke Check 2. 3102.3.4Stroke Limit Check Prior to Performing Movement . 316c-2

TABLE OF CONTENTS (Volume 1 of 3)B-63323EN-1/032.42.52.62.72.82.93MANUAL OPERATION .3473.13.23.33.43.53.63.73.84ALARM SIGNALS .319INTERLOCK .322MODE SELECTION.327STATUS OUTPUT SIGNAL.334VRDY OFF ALARM IGNORE SIGNAL .336ABNORMAL LOAD DETECTION .339JOG FEED/INCREMENTAL FEED.348MANUAL HANDLE FEED.357MANUAL HANDLE CONNECTED TO I/O LINK .362MANUAL HANDLE INTERRUPTION.366THREE-DIMENSIONAL HANDLE FEED.367MANUAL INTERRUPTION FUNCTION FOR THREE-DIMENSIONALCOORDINATE CONVERSION .409MANUAL NUMERIC COMMAND .412MANUAL ARBITRARY-ANGLE FEED.416REFERENCE POSITION ESTABLISHMENT.4214.14.24.34.44.54.64.7MANUAL REFERENCE POSITION RETURN.422SETTING THE REFERENCE POSITION WITHOUT DOGS .435REFERENCE POSITION SHIFT .439REFERENCE POSITION RETURN.4442ND REFERENCE POSITION RETURN/3RD, 4TH REFERENCEPOSITION RETURN.446FLOATING REFERENCE POSITION RETURN.449LINEAR SCALE WITH REFERENCE MARKS .4524.7.15Enhancement of Distance Coded Linear Scale . 461AUTOMATIC OPERATION .4665.15.25.35.45.55.6CYCLE START/FEED HOLD.467RESET AND REWIND.472TESTING A PROGRAM .4765.3.1Machine Lock . 4765.3.2Dry Run . 4795.3.3Single Block . 483MANUAL ABSOLUTE ON/OFF .486OPTIONAL BLOCK SKIP/ADDITION OF OPTIONAL BLOCK SKIP.489SEQUENCE NUMBER COMPARISON AND STOP.492c-3

TABLE OF CONTENTS (Volume 1 of 3EN-1/03PROGRAM RESTART.493BLOCK RESTART .499RETRACE.507WITHDRAWING AND RETURNING A TOOL .512ACTIVE BLOCK CANCEL .519EXACT STOP/EXACT STOP MODE/TAPPING MODE/CUTTINGMODE .524DNC OPERATION .526REGAINING A MANUAL INTERVENTION AMOUNT DURINGAUTOMATIC OPERATION.528SIMULTANEOUS AUTOMATIC AND MANUAL OPERATION .534DNC OPERATION FROM OPEN CNC SELECTING SIGNAL .541DNC OPERATION FROM MEMORY CARD INTERFACE .543INTERPOLATION FUNCTION 46.156.166.176.18POSITIONING .547LINEAR INTERPOLATION .549CIRCULAR INTERPOLATION.552THREADING.5586.4.1Threading. 5586.4.2Threading Based on an Arbitrary Spindle Gear Ratio. 561SINGLE DIRECTION POSITIONING .566HELICAL INTERPOLATION .568HELICAL INTERPOLATION B.570INVOLUTE INTERPOLATION .572SPLINE INTERPOLATION .578POLAR COORDINATE INTERPOLATION .579CYLINDRICAL INTERPOLATION .582CYLINDRICAL INTERPOLATION CUTTING POINT CONTROL .586NORMAL DIRECTION CONTROL .593EXPONENTIAL INTERPOLATION.597SMOOTH INTERPOLATION .599HYPOTHETICAL AXIS INTERPOLATION .602SPIRAL INTERPOLATION, CONICAL INTERPOLATION .603NURBS INTERPOLATION .6076.18.16.19NURBS Interpolation Additional Functions . 6103-DIMENSIONAL CIRCULAR INTERPOLATION (G02.4 AND G03.4) .613c-4