Mroelectric
α
PREFACEB–65165E/01PREFACEThis manual describes information necessary to maintain FANUC controlmotor amplifier α series products, such as a power supply module, servoamplifier module, and spindle amplifier module.Part I explains the start–up procedure, and part II focuses ontroubleshooting.The abbreviations listed below are used in this manual.Product nameAbbreviationsProduct nameAbbreviationsFANUC Series 0–TCFS0–TCPower Supply ModulePSMFANUC Series 0–MCFS0–MCServo Amplifier ModuleSVMSpindle Amplifier ModuleSPMFANUC Series 15FS15FANUC Series 16FS16FANUC Series 18FS18FANUC Series 20FS20FANUC Series 21FS21FANUC Power MateMODEL DPM–DFANUC Power MateMODEL FPM–FIn this manual, the servo parameter number is explained as shown below.(Example)Series 15 Servo parameter function name or bit 18772062 8X62 Overload protection coefficient (OVC1)Series 0–CSeries 16, 18, 20, 21Power Mate MODEL D, F
PREFACEB–65165E/01Related manualsThe following six kinds of manuals are available for FANUC CONTROLMOTOR α series. In the table, this manual is marked with an asterisk (*).Document nameFANUC AC SERVO MOTOR α seriesDESCRIPTIONSFANUC AC SPINDLE MOTOR α seriesDESCRIPTIONSDocumentnumberMajor contentsB–65142E SpecificationCharacteristicsExternal dimensionsConnectionsB–65152E SpecificationCharacteristicsExternal dimensionsConnectionsMajor usage Selection of motor Connection of motorFANUC CONTROL MOTOR AMPLIFIERB–65162Eα series DESCRIPTIONS Specifications andfunctions Installation External dimensions andmaintenance area Connections Selection ofamplifier Connection ofamplifierFANUC CONTROL MOTOR α seriesMAINTENANCE MANUALB–65165E Start up procedure Troubleshooting Maintenance of motor Start up the system(Hardware) Troubleshooting Maintenance ofmotorFANUC AC SERVO MOTOR α seriesPARAMETER MANUALB–65150E Initial setting Setting parameters Description of parametersFANUC AC SPINDLE MOTOR α seriesPARAMETER MANUALB–65160E Initial setting Setting parameters Description of parameters Start up the system((Software)) Turning the system(Parameters)*
Table of contentsB–65165E/01I START–UP PROCEDURE1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32. CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42.12.2CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAJOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2.12.2.22.2.3Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Servo Amplifier Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spindle Amplifier Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. START–UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.13.2SUMMARY OF THE START–UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONNECTING THE POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.13.2.23.2.33.310Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Servo Amplifier Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spindle Amplifier Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101013INITIALIZING SERVO PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Servo Amplifier Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spindle Amplifier Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .POWER SUPPLY MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.14.1.24.1.34.1.44.1.514202424Check Terminal On The Printed–circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Checking The Power Supply Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Checking The Status Leds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The PIL LED (power ON indicator) Is Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Checking For What Keeps The Mcc From Being Switched On . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2526262727SERVO AMPLIFIER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284.2.14.2.24.2.34.2.44.2.54.389SETTING THE PRINTED–CIRCUIT BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. CONFIRMATION OF THE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.289993.4.13.4.24.1557Checking The Voltage And Capacity Of The Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting A Protective Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Selecting The Ground Fault Interrupter That Matches The Leakage Current . . . . . . . . . . . . . . . . . . .3.3.13.3.23.3.33.445Check Pin Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Checking The Control Power Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Checking The STATUS Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The STATUS Display Does Not Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Servo Check Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2831323333SPINDLE AMPLIFIER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .374.3.14.3.24.3.34.3.44.3.54.3.64.3.7Spindle Check Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Checking The Control Power Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STATUS Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The PIL LED (power ON indicator) Is Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The STATUS Display Is Blinking With ”– –” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Checking The Feedback Signal Waveform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Observing The Internal Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38414243434449II TROUBLESHOOTING1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .612. ALARM NUMBERS AND BRIEF DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . .622.1ALARM NUMBERS IN SERIES 15 (SERVO ALARMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
TABLE OF CONTENTS2.22.3B–65165E/01FOR SERIES 0–C (SERVO ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FOR SERIES 16,18,20 (SERVO ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. TROUBLESHOOTING AND ACTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1POWER SUPPLY MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1.13.23.37171713.1.2Alarm Code 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .713.1.3Alarm Code 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .723.1.4Alarm Code 04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .723.1.5Alarm Code 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .723.1.6Alarm Code 06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .723.1.7Alarm Code 07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72SERVO AMPLIFIER MODULE TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .733.2.1Abnormal Current Alarms (8, 9, A, b, C, d, and E in the LED display) . . . . . . . . . . . . . . . . . . . . . . .733.2.2IPM Alarms (8., 9., A., b., C., d., and E in the LED display;note these codes are displayed simultaneously with a period.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .743.2.3Control Power Supply Undervoltage Alarm (2 in the LED display) . . . . . . . . . . . . . . . . . . . . . . . . .753.2.4DC link Undervoltage Alarm (5 in the LED display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .753.2.5Fan Stopped Alarm (1 in the LED display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .753.2.6Current Conversion Error Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75SERVO SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .763.3.13.4Alarm Code 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6568Servo Adjustment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .763.3.2Overload Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .773.3.3Feedback Disconnected Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .773.3.4Motor Overheat Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .783.3.5Invalid Servo Parameter Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .783.3.6Pulse Coder Error Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .843.3.7Rotation Speed Data Error Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .843.3.8Pulse Coder Communication Error Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85SPINDLE AMPLIFIER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .863.4.1Alarm A0, A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .863.4.2Alarm AL–01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .863.4.3Alarm AL–02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .873.4.4Alarm AL–03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .873.4.5Alarm AL–07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .873.4.6Alarm AL–09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .883.4.7Alarm AL–12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .883.4.8Alarm AL–13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .883.4.9Alarm AL–15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .893.4.10Alarm AL–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .893.4.11Alarm AL–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .893.4.12Alarm AL–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .893.4.13Alarm AL–24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .903.4.14Alarm AL–25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .903.4.15Alarm AL–26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .903.4.16Alarm AL–27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .913.4.17Alarm AL–28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .923.4.18Alarm AL–29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .923.4.19Alarm AL–31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .923.4.20Alarm AL–32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
TABLE OF CONTENTSB–65165E/013.4.21Alarm AL–34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .933.4.22Alarm AL–35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .933.4.23Alarm AL–36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .933.4.24Alarm AL–37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .943.4.25Alarm AL–39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .943.4.26Alarm AL–40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .953.4.27Alarm AL–41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .953.4.28Alarm AL–42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .963.4.29Alarm AL–43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .963.4.30Alarm AL–44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .973.4.31Alarm AL–46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .973.4.32Alarm AL–47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .973.4.33Alarm AL–49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .983.4.34Alarm AL–50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .983.4.35Alarm AL–53, AL–53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .983.4.36Alarm AL–54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .983.4.37Alarm AL–55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .993.4.38Alarm AL–56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .994. HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS . . . . . . . . .4.14.24.34.4HOW TO REMOVE THE CASES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1001004.1.160/90 mm Width Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1004.1.2150 mm Width Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102POWER SUPPLY MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1054.2.1Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1054.2.2Replacing The Printed–circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106SERVO AMPLIFIER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1064.3.1Replacing The Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1064.3.2Replacing The Printed–circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106SPINDLE AMPLIFIER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1074.4.1Replacing The Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1074.4.2Replacing The Printed–circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1074.4.3Replacing The ROM And Detection Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108III MOTOR MAINTENANCE1. AC SERVO MOTOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.11.21.31.41.5RECEIVING AND KEEPING AC SERVO MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DAILY INSPECTION OF AC SERVO MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PERIODIC INSPECTION OF AC SERVO MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REPLACING THE PULSE CODER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REPLACEMENT PARTS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. SPINDLE MOTOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.12.22.3PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PARTS FOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ALLOWABLE RADIAL LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111111111113115118120120121122
I START–UP PROCEDURE
START–UP PROCEDUREB–65165E/0111. OVERVIEWOVERVIEWThis part describes the units and components of the FANUC controlmotor amplifier α series. It also explains the following informationnecessary to start up the control motor amplifier: Connecting the power Setting the printed–circuit board Initializing the parameter Confirmation of the operation3
2. CONFIGURATIONS2START–UP PROCEDUREB–65165E/01CONFIGURATIONSThe FANUC control motor amplifier α series consists of the units andcomponents listed below:(1) Power supply module (PSM)(basic)(2) Servo amplifier module (SVM)(basic)(3) Spindle amplifier module (SPM)(basic)(4) AC reactor (basic)(5) Connectors (for connecting cables)(basic)(6) Fuses (basic)(7) Power transformer(option)(8) Fan adaptor(option)The diagram below shows an example of a basic configuration of theFANUC control motor amplifier α series system. The basic configurationconsists of two two–axis servo amplifier modules and one spindleamplifier module.2.1CONFIGURATIONSPower supplymoduleSpindle amplifier Servo amplifier Servo amplifiermodulemodule (2–axis) module (2–axis)PNÂÂÂÂÂÂÂÂÂÂÂÂÂÂDC link (300 VDC)PSMAC inputfor controlpower supplyÂÂÂÂÂÂÂÂÂSPMSVMSVMU V W PEUL VL WL PEUM VM WM PEUL VL WL PEUM VM WM PE200R,200S, PEL1 L2 L3 PECircuit breaker 2(380VAC)(415VAC)(460VAC)200 VAC220 VAC230 VACPower transformerMagnetic ACcontactor reactor Circuitbreaker 1ServomotorServomotorServomotorServomotorSpindle motorÂÂÂÂÂÂFanCircuitbreaker 3’Standard’Optional’Units prepared by the machine tool builder4
2. CONFIGURATIONSSTART–UP PROCEDUREB–65165E/01NOTE1Refer to the Control Motor Amplifier α series Specificationsfor combinations of the power supply module, servoamplifier module, and spindle amplifier module.NOTE2Always use the circuit breakers, magnetic contactor, and ACreactor.NOTE3Install a surge suppressor between the power lines andbetween each power line and a ground at the input of thepower magnetics cabinet to protect the system fromlightning surge.2.2MAJORCOMPONENTS2.2.1Power Supply ModuleModelOrder specificationWiring B–2202–00802.2.2Servo Amplifier Module(1) Servo amplifier module (1axis)ModelOrder specificationWiring arks
2. CONFIGURATIONSSTART–UP PROCEDUREB–65165E/01(2) Servo amplifier module (2axis)ModelWiring boardspecificationOrder 01–0823(3) Servo amplifier module (3axis)Your order specification will vary with the interface you use for the NC.(a) When you use an NC other than the FS20 or FS21–GAModelWiring boardspecificationOrder –2001–0750Corresponding NC: FS15–A/B, FS0–C, FS16–A/B, FS18–A,FS21–TAPower Mate MODEL D, Power Mate MODEL F(b) When you use the FS20 or FS21–GAModelOrder specificationWiring –H307A16B–2202–0506Corresponding NC: FS20, arks
2. CONFIGURATIONSSTART–UP PROCEDUREB–65165E/012.2.3Your order specification will vary with the detector (function) you use forthe spindle amplifier module.Spindle AmplifierModule(1) Type I (standard specification)ModelOrder specificationUnit specificationWiring –6078–H202#H500 0430SPM–5.5A06B–6078–H206#H500 0431SPM–11A06B–6078–H211#H500 A06B–6078–H211SPM–15A06B–6078–H215#H500 0070SPM–22A06B–6078–H222#H500 �6078–H226#H500 �6078–H230#H500 A06B–6078–H230A16B–1005–0573ROM (type)A06B–6072–H500(9D00)Applicable detectors: 1 Pulse generator, position coder, and magnetic sensor2 Sensor built in the motor(2) Type II (Cs contour control/separate built–in sensor specification)ModelOrder specificationUnit specificationWiring –6078–H302#H500 0433SPM–5.5A06B–6078–H306#H500 0434SPM–11A06B–6078–H311#H500 A06B–6078–H311SPM–15A06B–6078–H315#H500 0160SPM–22A06B–6078–H322#H500 �6078–H326#H500 �6078–H330#H500 A06B–6078–H330A16B–1005–0573Applicable detectors: 1234ROM (type)A06B–6072–H500(9D00)Pulse generator built–in sensor (using position coder signals only)High–resolution magnetic pulse coder (motor only)High–resolution magnetic pulse coder (motor and spindle)High–resolution position coder high–resolution magnetic pulse coder(motor only)(3) Type III (spindle switch/differential speed control specification)ModelOrder specificationUnit specificationWiring �0160SPM–11A06B–6078–H411#H500 �6078–H415#H500 �6078–H422#H500 �6078–H426#H500 �6078–H430#H500 A06B–6078–H430A20B–1005–0573ROM (type)A06B–6072–H500(9D00)Applicable function: 1 Spindle switch control (switching only the speed or both the speed and position)2 Spindle switch control (switching the built–in sensor)3 Differential speed control (position coder signal input circuit)7
3. START–UP PROCEDURE3START–UP PROCEDUREB–65165E/01START–UP PROCEDURE3.1SUMMARY OF THESTART–UPPROCEDUREFirst make sure that the specifications of the CNC, control motors, controlmotor amplifiers, and other units you received are exactly what youordered. Then, connect the units and make sure that the connections arecorrect. Now start up the power supply module, servo amplifier module,and spindle amplifier module in the stated order.Start–up procedure1.Check the CNC model, control motors, detectors, and control motor amplifier, etc.2.Check the appearance of each unit for scratches and other flaws.3.Check the line voltage and current capacity.See Section 3.2.4.Connect the grounding line and the power lines.See Section 3.2.5.Check the setting and adjustments.See Section 3.4.6.Start up the power supply module.See Section 4.1.7.Start up the servo amplifier module.See Section 4.2.8.Start up the spindle amplifier module.See Section 4.3.8
3. START–UP PROCEDURESTART–UP ecking The VoltageAnd Capacity Of ThePowerMeasure the voltage of the AC power. Depending on the measurement,take action as follows:Table 3.2.1 (1) Action for the AC powerAC 0V254V ormore380VA550VActionThese power lines can be connected directlyto the system.Note) If the voltage is below the rated value,the rated output may not be obtained.This power line must be connected through aninsulation transformer to step down the voltage to 200 V.Table 3.2.1 (2) lists the input power specification for the power supplymodule. Use a power source with sufficient capacity so that the systemwill not malfunction due to a voltage drop even at a time of peak load.Table 3.2.1 (2) Action for the AC PowerModelConnecting AProtective Ground3.2.3Selecting The GroundFault Interrupter ThatMatches The LeakageCurrentPSM–11PSM–15PSM–26Allowable input–voltage fluctuationAC200/220/230V–15%, 10%Power source frequency50/60Hz 1HzPower source capacity (kVA)3.2.2PSM–5.59172237PSM–3044Before connecting the power source, attach the protective ground line tothe connection terminal PE of the power supply module.Because the drive circuit of the servo amplifier module and spindleamplifier module uses an IGBT pulse width modulation control method,high–frequency current leaks to the ground through the stray capacit
FANUC Series 0–MC FS0–MC Servo Amplifier Module SVM FANUC Series 15 FS15 Spindle Amplifier Module SPM FANUC Series 16 FS16 FANUC Series 18 FS18 FANUC Series 20 FS20 FANUC Series 21 FS21 FANUC Power Mate MODEL D PM–D FANUC Power Mate MODEL F PM–F In this manual, the servo parameter number is explained as shown below. (Example) 1877 8X62
Alpha Series AC Spindle Motor Parameter Manual GFZ-65160E/02 September 2000. GFL-001 Warnings, Cautions, and Notes . ADJUSTMENT FANUC AC SPINDLE MOTOR series B-65160E/02 4 A. Check the spindle -related specifications. CNC model Spindle motor Power supply module Spindle amplifier module
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Automotive Conducted EMC DC 12V, 24V, 42V Lots of different Transients Positive and Negative Transients Emission and Immunity Tests Lots of Voltage Fluctuation Extremely detailed in test setup: Harness height and length Separation Test Fixture Load Simulator Very long test time. 15 Automotive Conducted EMC Setup EUT is set to be in operation mode(s) Test Fixture Load simulator EUT example .
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10. Rumki Basu (2008) Public Administration in the age of Globalization: An alternative paradigm in Rumki Basu (ed) Globalization and the changing role of the state, New Delhi, New Dawn, pp275-283. 11. Rumki Basu (2002) The impact of economic reforms on social sector expenditure in four
Biographies (as at 29 October 2019) Dr Catherine Calderwood, Chief Medical Officer for Scotland, Scottish Government Catherine Calderwood has been the Chief Medical Officer for Scotland since 2015. Catherine qualified from Cambridge and Glasgow Universities and continues to work as an obstetrician at a regular antenatal clinic at the Royal Infirmary of Edinburgh. As a junior doctor she worked .
Blueprint One marks the start of a transformational next stage of the Future at Lloyd’s. It is the beginning of our plan to create a modern, more relevant Lloyd’s market and, in doing so, lead the insurance industry for the next generation. This blueprint is: Our strategic intent, describing our vision for how the Lloyd’s market of the future will look . Our current thinking on .
