INSTALLATION INSTRUCTIONS For Pre-Hung Exterior Entry Doors (JII106)
INSTALLATION INSTRUCTIONSfor Pre-Hung Exterior Entry Doors (JII106)Thank you for selecting JELD-WEN products. Attached areJELD-WEN’s recommended installation instructions for ExteriorWood, Steel, and Fiberglass Pre-Hung Doors. Read theseinstructions thoroughly before beginning. They are designed towork in most existing applications; however, existing conditionsmay require changes to these instructions. If changes are needed,they are made at the installer’s risk. For installations other thanindicated in these instructions, contact a building professional.Newer construction methods have led to an increase in air and watertightness in buildings. This frequently leads to negative air pressureinside the house, which can draw water through very small openings.Our installation method seals the door to the weather barrier(typically building wrap) and uses a sill pan to capture and drainincidental storm water from under the door.IMPORTANT INFORMATION AND GLOSSARYNot all exterior door types may be installed into every wall conditionin all areas. See our Appropriate Protection document for overhangrequirements and our Additional Requirements document for FireDoors at www.jeld-wen.com/resources. Consult your local buildingcode official (or Authority having Jurisdiction) for applicable buildingcodes and regulations. Local building code requirements supersederecommended installation instructions.Please Note! Any exterior door installation where the sill is higher than35 feet above ground level or into a wall condition not specificallyaddressed in these instructions must be designed by an architect orstructural engineer. Failure to install square, level and plumb and on aflat surface (without twist or warp) could result in denial of warrantyclaims for operational or performance problems.Note to Installer: Provide a copy of these instructions to the buildingowner. By installing this product, you acknowledge the terms andconditions of the limited warranty as part of the terms of the sale.GLOSSARYBacker Rod (backing material)A material (e.g. foam rod), placed into a joint primarily to control thedepth of the sealant.BuckA wood framework attached to the masonry inside a window or a doorrough opening.Door System/Pre-Hung DoorA pre-cut and assembled unit consisting of a door slab (prepared for thelocking or passage hardware) hung on hinges in a wood or metal frame.Hinge JambThe side of the jamb on which the hinges of a door are installed.Rough OpeningThe framed opening in a wall where a door is to be installed.Security PlateA metal plate pre-installed into the frame of a pre-hung door. It isdesigned to provide extra strength and stability from a forced entryattempt by allowing the latch of the door to rest inside it when thedoor is closed.ShiplapThe layering method in which each layer overlaps the layer below it sothat water runs down the outside.Shipping StrapSmall, metal or plastic clips that come attached to a door system. These clipshelp keep a door slab closed and aligned before and during installation.SidelightA fixed, usually rectangular window placed on either side of a door.Sill PanA three-sided box made of sheet material. The door sill sits inside the sillpan in the rough opening. It is designed to catch water that infiltratesinto the rough opening and divert it to the outside.Strike JambThe side of the jamb that makes contact with the latch on a door slab.Please allow sufficient time to properly prepare the rough opening,install the entry door, and ensure its proper operation.Estimated InstallTime for NewConstructionFirst Time: 4.0 hr.Experienced: 2.5 hr.12 1Step-Down LandingContinuousSlabLanding72348Professional: 1.5 hr.LANDINGSThese instructionscover two sillconditions: thestep-down landingand the continuousslab landing. Theinstallation methodsvary slightly betweenlanding types.1110965
INSTALLATION INSTRUCTIONSfor Pre-Hung Exterior Entry Doors (JII106)ROUGH OPENINGSThis installation guide specifically addresses masonry/block wall,sheathed wall and open-stud construction.MASONRY/BLOCK WALL CONSTRUCTIONThis installationassumes that abuilding professionalhas already properlyfastened and sealeda framework of studs(often called a buck)to the concrete/masonry wall.FULLY SHEATHED WALL CONSTRUCTIONThe wall framing iscovered by sheathingand the door will bemounted with theexterior trim flushagainst the sheathing.This installationassumes building wrapis properly installedprior to installation.HeaderKingstudTrimmerstudsSill areaSheathingBuckOPEN-STUD CONSTRUCTIONThe wall framing needs to be completely surrounded by backingsupport (non water-degradable, thin (max. 1/8" thick) sheet materialsuch as plywood or lauan) before installing building wrap and thedoor. The door will be mounted with the exterior trim flush against theapplied backing support.SAFETY AND HANDLINGSAFETYMATERIALS AND DOOR HANDLING Read and fully understand ALL manufacturers’ instructions beforebeginning. Failure to follow proper installation and finishinginstructions may result in the denial of warranty claims foroperational performance problems. Do not work alone. Two or more people are required. Use safe liftingtechniques. Use caution when handling glass. Broken or cracked glass can causeserious injury. Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.). Operate hand/power tools safely and follow manufacturer’s operatinginstructions. Use caution when working at elevated heights. Make sure the operating panel is secured prior to installation. Heed material manufacturer’s handling and application instructions. Protect adhesive surfaces from dirt, moisture, direct sunlight andfolding over onto themselves. Handle in vertical position; do not drag on floor. Do not put stress on joints, corners or frames. Store door in dry, well-ventilated area in vertical, leaning position toallow air circulation; do not stack horizontally. Protect from exposure to direct sunlight during storage. Install only into vertical walls and when conditions and sheathing aredry.IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!MATERIALS AND TOOLSPROVIDED MATERIALS 2 - #9 x 2 1/2" screws Foam weatherstrip wedges (corner seal pads)NEEDED MATERIALS Polyurethane low expansion foam (Dow Great Stuff Window andDoor or equivalent) Plastic drain screen with crisscross or woven pattern (sold in 6" widthsto protect rain gutters) for step-down landings 3/8" staples for step-down landingsNote! Follow all material manufacturers’ instructions for proper useand compatibility. When using flashing, spray adhesive/primer, sealantand foam products, we recommend using the same manufacturer andverifying compatibility. Lockset Drip cap if required because of door location and exposure. Doorswith an adequate overhang (see our Appropriate Protectiondocument at may not need a drip cap. 10d galvanized casing nails (if plan to stain) or #8 x 3" deck screws (ifplan to paint)Liquid applied flashing (Protecto Wrap LWM 200 or equivalent) Non-compressible or water degradable shims Pre-formed sill pan or sheet metal flashing/bendable vinyl sheetingfor sill pan Sealant (polyurethane if painted, 100% silicone if left exposed) andbacker rod2For installations into a Buck:For installations into a stud-framed wall:4" to 6" wide self-adhesive flashing and compatible primer if required(9" if required by local code)
INSTALLATION INSTRUCTIONSfor Pre-Hung Exterior Entry Doors (JII106)MATERIALS AND TOOLS - CONTINUEDNEEDED TOOLS Cutting shears (sill pan) Drill with bits Pry bar Tape measure Construction stapler Small punch or magnet Utility knife Hammer Level (4 ft. minimumrecommended) Screwdrivers J-roller Square Caulking gun Pencil1 Nail setREMOVE PACKAGING AND INSPECT DOORREMOVE PACKAGINGRemove shipping materials such as corner covers, shipping blocksor pads. Remove any staples exposed on the frame, but leave glassprotective films.1. If the doorunit includespackaging or askidboard underthe thresholdand bottom endof the side jamb,Skidboardremove it. If thedoor comes witha security plate onthe outside of theframe at the strike,DO NOT removeit. Install the doorwith the securitySecurity plateplate attached.2. If the door isfastened closedwith a duplexnail or removableplastic plug,remove thesealong with thepackaging andcrating.Shipping strapINSPECT DOOR Cosmetic damage Product squareness (diagonal measurements must be within 1/4"difference) Correct product (size, color, grid pattern, handing (side the hinges areon), glazing, energy-efficiency requirements, etc.)If any of the above conditions represent a concern, or if you expectenvironmental conditions to exceed the door's performance rating,do not install the door. Contact your dealer or distributor forrecommendations.Shipping strap3Note! If the door hasshipping straps, DONOT remove themuntil instructed to doso. These hold thedoor system alignedand closed duringinstallation.
INSTALLATION INSTRUCTIONSfor Pre-Hung Exterior Entry Doors (JII106)2INSPECT ROUGH OPENING Determine prior toinstallation what theactual finish floorheight will be andadjust the roughopening if neededto accommodate ataller unit height.Most doors use a1 3/8" highthreshold whichprovides adequateclearance in mostapplications. Thisensures that thedoor does not dragon interior floorsafter installation.3 Verify the door is 1" narrower and 3/4"shorter (1/2" each smaller if codeVerify Square, Level, and Plumbrequires) than the rough opening width/height. 90-minute fire doorsshould be 1 1/4" narrower and 5/8" shorter. Verify the rough opening is square. The (A) and (B) measurementsshould be the same. Maximum allowable deviation from square is1/4". Verify the rough opening is level and plumb (C). The maximumallowable deviation is 1/8".ACE The exterior face of the rough opening must be in a single plane (E)with less than 1/8" twist from corner to corner.DB The rough opening sill must not be crowned or sagged (D). Minimum double studs should be used at all wood framed roughopenings. The header must be supported by trimmer studs.INSTALL SILL PANA sill pan can be ordered with some products (check with a salesperson),found in building supply stores or online (search “sill pan”), orfabricated on the jobsite (details below) with the proper tools andmaterials.JOBSITE FABRICATED SILL PAN1. Cut a piece ofsheet material tothe length shown.2. Lightly creasefolding lines 1/2"in from the twoshort sides and onelong side.3. Measure thedistance from theback of the trim tothe interior edgeof the frame andadd 9/16".Length of rough opening sill plus 1"1/2"Framewidth 9/16"1/2"InteriorFold sides and back upFold cornerforwardContinuous slabStep-downINSTALL SILL PANFolding LineMeasureframewidth4. Take this distancefrom the backedge and lightlycrease a foldingline across thesheet material.5. For step-downlandings, cut 1/2"in at this line onboth sides of thesheet material.6. For continuousslab, cut across thefolding line.7. Fold the three backsides up to make a3-sided box, and, forstep-down landings,fold the front flapdown.Fold frontflap down1. Set the sill panin the roughopening, aligningthe front edge (forcontinuous slab) orfolded down edge(for step down) withthe exterior of therough opening.2. Mark a line acrossthe front and backof the sill pan.3. Apply three 3/8"beads of sealantbetween the lines.4. Place the sill pan inthe rough opening.Firmly press the sillpan into the sealantwith a J-roller.Sealant4
INSTALLATION INSTRUCTIONSfor Pre-Hung Exterior Entry Doors (JII106)4PREPARE BUCKNote! This section applies to installations into a buck only. Forinstallations into a stud-framed wall, begin with section 5, “PREPARESTUD-FRAMED WALL.”1. Seal any joint larger than 1/16" in the buck and between the buckand the concrete/masonry with sealant.2. Cover the buck and the surrounding concrete/masonry at the headand jambs and sill with liquid applied flashing as shown.END of Buck Instructions, SKIP to section 6, “INSTALL DOOR.”Liquid appliedflashingSealant joints5PREPARE STUD - FRAMED WALLFOR RETROFIT INSTALLATIONSAfter removing the old door, remove sufficient siding to expose at least9" of intact building wrap. If damaged, apply new building wrap in ashiplap manner. Verify header and trimmer studs are structurally sound.PREPARE BUILDING WRAPVerify these steps are allowed by the building wrap manufacturer.1. Trim building wrapflush with theedges of the roughopening.2. If installing a dripcap, (recommended6"because thisintegrates thebuilding wrap and45 drip cap to protectthe structure andthe product fromincidental water)at the head, slitbuilding wrap 6"at 45 . Tape up asshown.3. Apply sprayadhesive/primerto the sill panand surroundingarea. Followmanufacturer’sinstructionsfor applicationmethods.4. Cut a piece ofself-adhesive flashing the length of the sill and apply over the sillpan as shown. The bottom of the sill pan should be completelycovered by the self-adhesive flashing. For step down landings, foldflashing down as shown. For continuous slabs, trim flush with roughopening.55. Cut two piecesof self-adhesive6"flashing 6" wide bythe sill pan width Sill pan3" long.widtha. For continuousDiscard(forslab landings3" continuousonly, cut out theslab only)inside corner.b. Adhere theStep-Down3"pieces ofLandingflashing to theSill pan3"widthinside corners.Stretch flashingas needed tocover cornersSill panwidthand lay flat.6. Smooth gaps orContinuous Slab3"bubbles beneathLandingself-adhesive3"flashing with aJ-roller (removeand replace ifnecessary).7. Seal back corners ofsill pan with sealant.Sealant8. For step-down1"landings only, cut1/2"plastic drain screento length of sill 2" and staple 1/2"below sill edge. Thedrain screen provides a path for air to dry any incidental moisture inthe rough opening.End of Stud-Framed Wall Instructions, continue with section 6,“INSTALL DOOR.”
INSTALLATION INSTRUCTIONSfor Pre-Hung Exterior Entry Doors (JII106)6INSTALL DOORWarning! To avoid injury, use at least two people to install. Adequatelysupport the door until fully installed.PREPARE DOOR1. On the interiorside, apply acontinuous beadof silicone sealantwhere the exteriortrim meets thedoor frame asshown. Tool into afillet shape.2. Apply a 3/8"continuous beadof sealant acrossthe sill pan backdam and over theflashing joints asshown.SealantSealantINSTALL DOORWARNING! If installing fasteners through fiberglass components, werecommend pre-drilling holes to keep the fiberglass from splitting.Note! This section covers single door, double door, and doors with atransom or a sidelight(s) already installed by the factory.1. Remove any pre-hanging clips that are fastened to the outside ofthe jamb that will be covered when the unit is placed in the roughopening. Adequately support the slab to keep it from swingingopen during installation.2. For units withbrickmould trim,apply a 3/8" beadof sealant to theback of the trimwhere it will contactthe structure. Fromthe outside, tilt theentire pre-hungdoor into the centerof the opening.Make sure the sillcontacts the sealanton the sill pan backdam (upturned legon the interior).63. Temporarily fastenthe door as follows.For metal frames,20"16"drive a nail or screwthrough one lowerhole in the flange.For doors without aFastenersidelight(s), securethe hinge jambby placing one10d casing nail (orone #8 x 3" deckscrew) horizontallyShim locationscentered in thehinge jamb orbrickmould trim20" from the topand bottom (orjust above thelower hinge) of the16"20"door. Do not setnails/screws. Forappearance reasons,fasteners can bedriven behind (but not through) the weatherstrip if desired. Securesidelight(s) in a similar manner through the frame and into the wall.4. From the inside, shim the jambs as follows: One shim on each endof the sill (between jamb and sill, not under sill). Single/double unitsat each hinge location and at the strike plate. Units with sidelights,between the sidelight and wall in at least 3 places until the door issquare in the opening.5. For doors with metal frames, secure with nails or screws through theprovided holes in the frame either above or below every oval slot. Forall other doors, temporarily fasten the latch jamb by placing one 10dcasing nail (or one #8 x 3" deck screw) horizontally centered in thelatch jamb 16" from the top and bottom of the door. Do not set nails/screws.6. Verify the door unit is square, then securely fasten the hinge jambby setting the two nails or screws installed earlier. Add an additionalnail or screw centered between the first two and one 4" from eachcorner.7. Remove any remaining pre-hanging clips. Be sure the door opensfreely and that the space between the door and the jamb is evenon all sides. Adjust if necessary by loosening or removing the strikejamb fasteners and adjust until there is even contact between theslab and weatherstrip. Secure all fasteners.DOUBLE DOOR, SIDELIGHT OR TRANSOM INSTALLATIONS1. If installing a door with a sidelight(s), shim the head on both sides ofthe joint where the sidelight joins the door jamb. Fasten next to theshims and then remove shims.2. Shim the head of double door units or units with sidelight(s) at thecenter of each slab/sidelight. Fasten next to the shims and thenremove shims. Fasten a transom in a similar manner every 16".
INSTALLATION INSTRUCTIONSfor Pre-Hung Exterior Entry Doors (JII106)6INSTALL DOOR - CONTINUED3. From the inside ofdoors with sidelightsinstalled on a woodfloor, pre-drill for #8screws and fill theholes with sealant.Drive two #8 x 3"deck screws througheach door jamb andsidelight into thefloor in the locationsshown.Interior4. Some doubledoor units mayDoorrequire installingframelock bolts at theSidelighttop and bottomframeof the inactivepanel. Follow theinstructions thatcome with theproduct if available.Otherwise, locatethe center point ofeach lock bolt, drill 3/8" bolt holes and install keeper plates.FINISH INSTALLATION1. Re-check for smooth door operation and even spacing between thedoor and jamb. Secure the strike jamb evenly between the first twoalready in place with two more 10d casing nails (or #8 x 3" deckscrews) behind the weatherstrip.Note! Steps 2 and 3 apply only to units with hinge jamb(s) against therough opening.2. Install two providedFastening for Top Hinge Only#9 x 2 1/2" woodscrews in the topWeatherstriphinge through thetwo holes closest tothe weatherstrip,driving themthrough the hingejamb and into theInstall screwsstuds. If necessary,remove the screwsalready in thehinges to insertthese longer screws.3. If installing a doorwith a metal frame,on the exterior,slide the “L” shapedhead piece intothe inner sectionand center it in theopening. Install thejamb pieces makingsure they are tightagainst the headpiece and roughopening. Securewith fastenersthrough theprovided holes.74. If installing a doorwith a metal frameWeatherstripand adjustableT-Strike, place Aover B and placeDeadboltcover platein the bore in theframe. Install screwsbut do not tighten.Close door andpush B inward untilthe door slightlyABcompresses theweatherstrip. Opendoor and tightenscrews.5. At the sill, pullthe weatherstripup slightly andWedgeapply a bead ofsealant (behind theweatherstrip) at theSealantintersection of thejambs, brickmoulds,thresholds andfloor as shown.The included foamwedges are usedto complete theweatherstrip seal ateach bottom cornerbetween the jamb and operating slab(s) when closed. Position thethick edge behind the weatherstrip, remove the backing paper andadhere to the jamb as shown.6. Install drip cap if required or desired. Fold the building wrap(previously taped up) down over the drip cap and seal the cut endswith self-adhesive flashing or building wrap tape.7. For metal frames,apply casing to bothsides. Mark thelocations of the ovalslots in the frameonto the casing andsecure casing withfasteners throughthe oval slots.For snap on steelcasing, refer to theinstructions with theclips.8. Apply sealantaround the outsideof the door unitbetween the sidingand brickmould,between thebrickmould and thejamb and betweenthe jamb sides andthe threshold. Applya discontinuousbead of sealant(1/2" gap every 1')along the front sideof the threshold.
INSTALLATION INSTRUCTIONSfor Pre-Hung Exterior Entry Doors (JII106)6INSTALL DOOR - CONTINUEDFINISH INSTALLATION - CONTINUEDFIRE DOOR HINGES9. Create a continuous air seal on the interior between the rough openingand the door frame with low expansion foam.10. Ensure sealant on back dam of the sill pan fully seals to the insideface of the sill. Apply more sealant as necessary.11. On the exterior of step down landings, install support trimunderneath the sill where it extends past the landing. Position trimsnugly against the bottom of the sill toe/nose.7Do not remove or paint over any fire labels. Please see our separatedocument for additional requirements for installing fire-rated doors atwww.jeld-wen.com/resources. Automatically closing hinges are requiredon fire doors and when allowed to close by themselves from 18", shouldclose and latch securely. If it does not, adjust the spring as follows:1. With the doorclosed, insert theprovided hexTensionwrench so thatpinit can be rotatedclockwise. Hold inplace and removeTensiontension pin withholea small punch orClockwisemagnet.2. Rotate hex wrenchclockwise 1/4turn and re-inserttension pin looselyinto tension hole.3. Remove hex wrenchand try closing force.4. Repeat steps until closing force is adequate but do not rotate past 3holes on 180o openings or 4 holes on 90o openings.COMPLETE INSTALLATION1. If installing a fire door, verify the correct seal (weatherstrip) isinstalled in the frame and conforms to local codes.2. Fill any nail/screw holes and sand smooth.3. Finish all six sides of the door slab as well as the frame.4. Install exterior wall surface within seven days of installation.5. Install lockset hardware per supplied instructions.6. Remove protective film (if applicable) on glass after all construction iscomplete or within one year.7. Protect recently installed units from damage from plaster, paint, etc.by covering the unit with plastic.8. Install any interior trim as desired.9. Sealant joints will need to be inspected at least once a year andrepaired as necessary.Please visit jeld-wen.com/resources for finishing instructions, warranty and care and maintenance information.Thank you for choosing 2012 JELD-WEN, inc.; This publication and its contents are owned by JELD-WEN, inc. and are protected under the U.S. Copyright Act and other intellectualproperty laws. All trademarks, service marks, logos and the like (whether registered or unregistered) are owned or controlled by JELD-WEN, inc. or others.Unauthorized use or duplication of JELD-WEN intellectual property is prohibited.JELD-WEN reserves the right to change product specifications without notice. Please check our website, jeld-wen.com, for current information.8(02/12)
A pre-cut and assembled unit consisting of a door slab (prepared for the locking or passage hardware) hung on hinges in a wood or metal frame. Hinge Jamb The side of the jamb on which the hinges of a door are installed. Rough Opening The framed opening in a wall where a door is to be installed. Security Plate
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Fleming Road 936 Lei Muk Shue – Causeway Bay Cotton Path 960 Kin Sang – Wan Chai North 960A Central Hung Shui Kiu Hung Fuk Estate 960B Quarry Bay Hung Shui Kiu Hung . Sarah Lee Joey Lam T 852 2114 2103 T 852 2864 4865 E sarah.lee@hkcg.com.hk E joey.lam@hkcg.com.hk Below attached photographs for your use. .
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