Technical Solution Presentation - Agaria
Technical Solution PresentationIssue 3 – June 20111. Automotive SeriesA1 Interior Reading LampA2 Centre ConsoleA3 Door PanelA4 Interior Rear ConsoleA5 Hand Brake GatorA6 Rear LightsA7 Staking of Chromed Parts2. Desktop SeriesD1 Automatic Desktop Unit3. Hand Unit SeriesH1 Hand Unit4. Tip Holding OptionsHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
AAutomotive SeriesA1 - Interior Reading Lamp 10 – 20 PULSESTAKE Points.End Of Line Testing integrated into machine.Product Label Print and application onto product.Colour detection for automatic setting adjustment.A2 - Centre Console 10 – 32 PULSESTAKE Points.Colour detection for automatic setting adjustment.Interchangeable Nesting Solutions.A3 - Door Panel 30 – 80 PULSESTAKE Points.Colour detection for automatic setting adjustment.Body Clip detection.Integration to Pick by Light Systems.Part Presence DetectionA4 - Interior Rear Console 10 – 30 PULSESTAKE Points.Hybrid machine integrating Ultrasonic WeldingA5 - Hand Brake Gator 10 – 20 PULSESTAKE Points.A6 - Rear Lights 10 – 96 PULSESTAKE Points.Simultaneous processing of Left and Right lamps.
A7 – Chromed Product Staking Ability to stake most Chromed Parts.Melts plastic below Chrome and collapses stake.PULSESTAKER ProcessPULSESTAKING is a process for plastic reforming and is used for joining components to plasticparts. This is commonly known as heat staking swaging or hot air/ cold upset forming.PULSESTAKER employs a unique control system (allowing individual tip heating control) coupledwith the use of specialised alloy heating tips enables the staking process to generate a fast cycle timeand produce a very neat form.PULSESTAKER can join a number of materials to plastic components. These include metal shims tocomputer housings, plastic buttons to plastic front panels, fibrous sound insulation to plastic carinteriors and printed circuit boards to plastic housings. Staking points are available in a range ofstandard sizes and forms, however custom tips may be manufactured for specific uses.For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
A1Interior Reading Lamp 10 – 20 PULSESTAKE Points.End Of Line Testing integrated into machine.Product Label Print and application onto product.Colour detection for automatic setting adjustment.
Technical DetailsNumber of staking points:12 Stake Points.Polymers Processed:PCABS PA 10% GF.Machine Size (WxDxH):2m x 1.6m x 2m.Additional Features:1. Full electrical function testing of product.A. Bulb operation and Current draw analysis.B. LED operation and Current draw analysis.C. Switch mechanical and electrical testing.2. Position detection and encoding of components.3. Plastic boss detection and state verification.4. Component colour detection.5. Barcode printing and label application.6. Barcode data verification.7. Integration to factory data network.For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
A2Centre Console 10 – 32 PULSESTAKE Points.Colour detection for automatic setting adjustment.Interchangeable Nesting Solutions.Staking of Chromed products.
Technical DetailsNumber of staking points:32 Stake Points. Simultaneous staking of LHD & RHD products.Polymers Processed:PCABS PC 10% GF.Machine Size (WxDxH):2.5m x 1.5m x 2m.Additional Features:1. Rectangular stake point to stop component slippage.2. Colour detection to set operating parameters.3. Two stage pressure control.4. Interchangeable product nests for varying products.For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
A3Door Panel 30 – 80 PULSESTAKE Points.Colour detection for automatic setting adjustment.Body Clip detection.Integration to Pick by Light Systems.Part Presence Detection
Technical DetailsNumber of staking points:80 Stake Points.Polymers Processed:ABS, PP, POM. Simultaneous processing.Machine Size (WxDxH):2m x 3.5m x 2m.Additional Features:1. Slide and tilt product nest for ergonomic loading and unloading.2. Independent multiple operating heads.3. Two way communications to factory Pick by light system.4. All component detection for manufacturing reassurance. Pokeby Yoke.For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
A4Interior Rear Console 10 – 30 PULSESTAKE Points. Hybrid machine integrating Ultrasonic Welding
Technical DetailsNumber of staking points:Hybrid machine integrating staking and ultrasonic welding.Polymers Processed:PCABS PP.Machine Size (WxDxH):1.5m x 2m x 2m.Additional Features:1. Hybrid machine integrating staking and ultrasonic welding in asingle machine.2. Sliding Product nest.3. Pneumatically operated sound insulating door.For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
A5Hand Brake Gator 10 – 20 PULSESTAKE Points.
Technical DetailsNumber of staking points:20 Stake Points.Polymers Processed:PP Polyurethane TrimMachine Size (WxDxH):2m x 2m x 2m.Additional Features:1. Simple machine with sliding safety door.2. Pre clamping of gator trim prior to staking.3. Fixed position product nest.For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
A6Rear Lights 10 – 96 PULSESTAKE Points. Simultaneous processing of Left and Right lamps
Technical DetailsNumber of staking points:96 Stake Points.Polymers Processed:PCABS.Machine Size (WxDxH):2m x 2m x 2m.Additional Features:1. Simultaneous Staking of both LHS RHS lights.For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
A7Staking of Chromed Parts Ability to stake most Chromed Parts. Melts plastic below Chrome and collapses stake.
D1Automatic Desktop Unit 1 – 10 PULSESTAKE Points.Model shown above includes safety Light Barrier.Available with Sliding Product drawer.Two Handed Start.Current Detection.Boss Height detection.Data Export.Independent Heat Control.
Technical DetailsNumber of staking points:1 - 10 Stake Points.Polymers Processed:VariousMachine Size (WxDxH):600mm x 830mm x 900mm.Additional Features:1. Light Barrier Safety Protection.2. Slide Table3. Position detection and encoding of components.4. Plastic boss detection and state verification.5. Component colour detection.6. Various Technologies;Hot AirPermanently HeatedUltrasonicPulseStakingFor further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
H1Single Transformer Hand UnitThe single transformer PULSESTAKER unit has all of the following specifications: Transformer 600VA.Can operate two matched tips.Voltage adjustment for precise setting.Can be used for hand staking operations.Easy to integrate into automated equipment.All settings easily adjusted from HMI.Standard languages available English, German, Spanish and ItalianCan power the majority of tip sizes from 2.5mm to 10mm.All connections are available on the rear panel.Many type of tip holder are available, pistol, hand grip, spring type slide unit andpneumatic slide unit. refer to Tip Holding OptionsUnit Connections: 1. Mains power (230Vac)2. Low voltage out3. Compressed air input4. Compressed air outputControl signals – InputsControl signals – OutputsDetailed specification:Size:Weight:Power:Air:380mm Wide, 340mm Deep, 180mm High.15Kg.230 Vac, 1000W.50 to 100nl/min depending on tip size. Diameter 6mm tubing
Hand Unit Options1. Standard Staking Connections:Model 12. Quick Release Staking Connections:Model 23. Optional Model Upgrades:1. Current Monitoring.2. Tip Movement Encoding3. Data Export.4. Password Protection of program.5. 4 programs, selectable manually or remotely.6. Various Tip holding options, refer to Tip Holding Options.Model 1Model 2For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
OTip Holding OptionsHand Grip For use with Hand Unit.Quick Release connectors availableIntegrated start button for remote start.Small Slide Unit Slim Slide Unit.Adjustable stroke distance.Medium Slide Unit Adjustable stroke distance.Medium Slide Unit with Encoding Adjustable stroke distance.Integrated position encoding for stake verification.Large Slide Unit with Pneumatic Cylinder Adjustable stroke distance.Large stroke distance.Pneumatic Cylinder integrated for high pressure stake.Large Slide Unit with Clamping Foot Adjustable stroke distance.Large stroke distance.Spring Loaded foot for localised product clamping.
PULSESTAKER ProcessPULSESTAKING is a process for plastic reforming and is used for joining components to plasticparts. This is commonly known as heat staking swaging or hot air/ cold upset forming.PULSESTAKER employs a unique control system (allowing individual tip heating control) coupledwith the use of specialised alloy heating tips enables the staking process to generate a fast cycle timeand produce a very neat form.PULSESTAKER can join a number of materials to plastic components. These include metal shims tocomputer housings, plastic buttons to plastic front panels, fibrous sound insulation to plastic carinteriors and printed circuit boards to plastic housings. Staking points are available in a range ofstandard sizes and forms, however custom tips may be manufactured for specific uses.For further information on PULSESTAKER, please visit:www.comPULSESTAKER is designed and manufactured in Ireland by:HTE Engineering Services LimitedHTE Engineering Services LimitedUnit 75, Dunboyne Business Park,Dunboyne,Co. Meath,IrelandPhone:Fax:Email: 353 1 8013261 353 1 8013262info@hte.ieWeb:www.HTE.ie
HTE Engineering Services Limited HTE Engineering Services Limited Unit 75, Dunboyne Business Park, Dunboyne, Co. Meath, Ireland Phone: 353 1 8013261 Fax: 353 1 8013262 Email: info@hte.ie Web: www.HTE.ie Number of staking points: 32 Stake Points. Simultaneous staking of LHD & RHD products. Polymers Processed: PCABS PC 10% GF.
for our ultrasonic systems. This sharply increases the productivity of packaging machines. Continu-ous monitoring of the welding parameters guarantees process control and reliability. They can be trans-mitted to external EDP systems via one interface. Modular systems and individual solutions The versatility of ultrasonic technology
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