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OUR DOOR IS ALWAYS OPENMADERIGHT.HERE.

Pioneer is SDI Certified!Quality is everything when it comes to Steel Doors and Frames. They are one of the components that people are constantly in contactwith—and often provide the first impression of your building. Manufacturers with this certification are regularly audited to ensure theymeet the rigorous quality and performance of the Steel Door Institute. Architectural, Engineering and Design Professionals can simplyspecify SDI Certified and know for certain the manufacturer of their doors and frames will meet the highest standards in the Industry.Certification Requirements - SDI Certified manufacturers maintain compliance with the following standards:ANSI/SDI A250.10Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces for Steel Doors and FramesANSI/SDI A250.4Test Procedure and Acceptance Criteria for —Physical Endurance for Steel Doors, Frames and Frame AnchorsASTM A1008Standard Specification - Cold Rolled Steel SheetASTM A653Standard Specification Galvanized / Galvannealed Steel SheetANSI UL 10CPositive Pressure Fire TestUL 1784Standard for Air/Smoke Leakage TestsANSI/SDI A250.6Recommended Practice for Hardware Reinforcing on Standard Steel Doors and FramesANSI/SDI A250.3Procedure and Acceptance Criteria for Factory Applied Finish Coatings for Steel Doors and FramesSDI 117Manufacturing Tolerances for Standard Steel Doors and FramesANSI (A250.8-2014) Specification Classifications for Steel Doors and Frames (SDI-100)Heavy Duty Doors (Level 2 – 18 gage)Physical Performance B - 500,000 cycle minimum; 18 gage, Commercial Quality (CQ) carbon steel (ASTM A1008)Model 1 – Full Flush; Model 2 - SeamlessExtra Heavy Duty Doors (Level 3 – 16 gage)Physical Performance A – 1,000,000 cycle minimum; 16 gage, Commercial Quality (CQ) carbon steel (ASTM 1008)Model 1 – Full Flush; Model 2 - SeamlessMaximum Duty Doors (Level 3 – 14 gage)Physical Performance A – 1,000,000 cycle minimum; 14 gage, Commercial Quality (CQ) carbon steel (ASTM 1008)Model 1 – Full Flush; Model 2 - Seamless

FAST FACT: All Pioneer’s Hollow Metal Frames are produced on brake presses and never roll-formed.This commitment to manufacturing precisionensures sharp bends, tight tolerances, and accurate corner connections for superior fit up in the field. They can be prepared and reinforced for almost anyhardware, in almost any size. Pioneer Frames are manufactured standard as Equal Rabbet, but can be produced in many other profiles, for ArchitecturalDoors ranging from 1-3/8 up to 2-1/2 inches thick.HOLLOW METAL FRAMESUniversal (F-SERIES) FramesDrywall (DW-SERIES) FramesPioneer’s 16 gage Universal Frames are tested in accordancewith ANSI A250.4 (Extended Life Cycle) exceeding 3,000,000cycles.Pioneer’s Drywall Frames are constructed in strict compliancewith ANSI A250.8 (SDI-100) and are designed for installationafter the erection of the finished wall.Universal Frames are primarily designed to be installed priorto the erection of the finished partition, although retro-fitanchoring is an option for some existing openings.Pioneer’s Drywall (DW) Frames are furnished with integralpressure fit (compression type) anchors and welded in basestraps as standard.Universal frames are available Knocked-down withinterlocking frame joints for field assembly, Face Welded orContinuously Welded for additional strength.Pioneer’s Drywall (DW) Frames are formed on press brakescreating superior bending angles and stress-free field fit upJamb Depths: Minimum Depth: 4”;Maximum Depth: 18”Pioneer’s Drywall (DW) Series frames are only availableknocked down with interlocking frame joints for fieldassembly.Available Door Thickness: 1-3/8 to 2-1/2”Jamb Depths: Minimum Depth: 4”; Maximum Depth: 14”Available Materials: Cold-Rolled (A1008) andGalvannealed (ASTM A653) SteelAvailable Door Thickness: 1-3/8 to 1-3/4”Available Materials: Cold-Rolled (A1008) andGalvannealed (ASTM A653) SteelAvailable Gages: 12, 14, 16 and 18 gagesAvailable Profiles: Equal Rabbet, Unequal Rabbet, SingleRabbet, Cased Open, Single Return, Double Returns. Consultfactory for other profile options.Available Gages: 14, 16 and 18 gagesAvailable Profiles: Equal Rabbet, Unequal Rabbet,Single Rabbet, Cased Open. Consult factory for otherprofile options.Available Anchors: Wood Stud, Steel Stud, Masonry,Punch and Dimple. Consult Factory for additional anchoringoptions.Available returns: DoubleAvailable Anchors: Integral CompressionOPTIONSKerfThermal BreakPlease consult Factory for specific Series options.Double EgressLead-LinedHospital StopsNail-On

HOLLOW METAL SPECIALS– Hollow Metal Specials (Window Walls, Transom Frames, Sidelite Frames, Borrowed Lites, etc)are typically defined as interior applications with fixed glass openings that allow light to passbetween rooms or spaces.– Depending on design parameters and architectural demands, Hollow Metal Specials,although not structural in nature, can span significant widths and heights.ELEVATION 1– Oversized specials are subject to shipping constraints, and as necessary, will be prepared forfield splicing and field assembly.– Hollow Metal Specials are supplied primarily as welded units and are designed to beinstalled prior to the erection of the finished partition. Knocked-down Drywall (DW) SeriesBorrowed Lites are also available for installation after the finished wall.– Pioneer Industries can also prepare knocked down (KD), Cut and Notch (CNN)units for fabrication in a distributor’s shop, significantly reducing lead times andfreight costs.* Visit www.pioneerindustries.com for a distributor near you.HOLLOW METAL COMPONENTS (“STICKS”)ELEVATION 2Pioneer’s Component Program provides basic, or custom frame profiles, in standard bulk(10’-0”) lengths, enabling the local distributor to fabricate a range of Hollow Metal Specialsout of stock lengths.* Visit www.pioneerindustries.com for a distributor near you.Available options for Hollow Metal Specials and Components:Jamb Depths: Minimum Depth: 4”; Maximum Depth: 18” (Custom depths are subject tostandard lead time); Available Lengths: Up to 10’Available Materials: Cold-Rolled Steel (A1008) and Galvannealed (A653) Steel.Available Gages: 14 and 16 gagesELEVATION 3Available Profiles: Equal Rabbet, Unequal Rabbet, Single Rabbet, Cased Open,Single Return, and Double Returns. Consult factory for other profile options.Available Anchors: Wood Stud, Steel Stud, Masonry, Existing Opening (Punchand Dimple); custom anchoring may be available. Consult Factory for any potentialanchoring options.Fire Ratings: Specials can be fire rated consistent with procedures established by the testingauthority and include parameters for glass size and type, proper anchoring, trim and returndimensions as well as reinforcement and preparation for approved fire rated hardware.Units from components may be labeled by Pioneer’s network of Intertek andUL approved Distributor extension shops.ELEVATION 4

FAST FACT: For better Sound Properties, specify and supply Honeycomb cores for Interior Openings. Panels have been tested up to 32 STC(ASTM E90, ASTM E4134) and can be fire rated up to 3 hours in accordance with testing procedures. For Lock-seam (Full Flush), specify H Series andCH Series for a Seamless edge. See Page 6 for our complete STC offering.HOLLOW METAL DOORSPioneer Doors combine the strength and dimensional stability of Commercial Quality (CQ) Steel with a variety of door cores and door edges thatare application specific and operationally superior. Pioneer Doors can be prepared and reinforced for almost every hardware product available.Most importantly, Pioneer Doors meet or exceed ANSI A250.8 (SDI-100) and can be manufactured as Heavy Duty, Extra-Heavy Duty and MaximumDuty per SDI-100 (Page 2).Full Flush (Lockseam Edge) Doors:n C ores: Honeycomb (H Series); Polystyrene (HP Series); Polyurethane (HT Series); Temperature Rise (HR Series).n S teel-Stiffened (LW Series). Typically filled with sound deadening fiberglass or mineral wool.Other combination of cores may be available.HoneycombHn Embossed Doors available in 1, 2, 4, 6 and 8 Panel in Honeycomb (EH) or Polystyrene (EP) Coresn A ll lockseam doors available in Tack and Fill (-F) edge for extra strength and no seam appearance.Thickness – 1-3/8 and 1-3/4. LW Series up to 2-1/4” thick.n Elevations – See Page 7PolystyreneHPn Gages: 14, 16, 18n Materials: Cold-Rolled Steel (A1008) and Galvannealed (A653) Steeln Standard and Custom Sizes available up to 8’0 x 8’0 pairs.n D oors can be fire rated up to 3 hours consistent with procedures established by the testing authority andinclude parameters for glass size and type, as well as reinforcement and preparation for approved fire ratedhardware.PolyurethaneHTSeamless (Continuously Welded Edge) Doors:n Honeycomb (CH Series); Polystyrene (CHP Series); Polyurethane (CHT Series); Temperature Rise (CHR Series).HoneycombCHn S teel-Stiffened (C Series). Typically filled with sound deadening fiberglass or mineral wool.Other combination of cores may be available.n Thickness – 1-3/4 up to 2-1/4 (C Series only)n Elevations – See Page 7n Gages: 12, 14, 16, 18PolystyreneCHPn Materials: Cold-Rolled Steel (A1008) and Galvannealed (A653) Steeln Standard and Custom Sizes available up to 10’-0” x 12’-0” pairs. Other larger sizes available.n Doors can be fire rated up to 3 hours consistent with procedures established by the testing authorityand include parameters for glass size and type, as well as reinforcement and preparation for approved firerated hardware.FAST FACT: For better Insulating Properties, specify and supply Polystyrene or Polyurethane cores for Exterior Openings.Steel StiffenedCPolystyrene (U.37, R2.70)and Polyurethane (U.34, R2.92) cores tested in accordance with SDI-113-01, ASTM C1363-05 and should be ordered Galvannealed (A60) with top caps sealedagainst weather. For Lock-seam (Full Flush), specify HP (Polystyrene) or HT (Polyurethane) and CHP or CHT for a Seamless edge.

CUSTOM ASSEMBLIESBullet ResistantPioneer’s BR-752 (Level 1 & 3) series Ballistic Resistant Assemblies provide the protection and peace of mind for openings requiring protection fromarmed intruders. Available for operable doorways with optional 10x10 visions. BR-752-3 door assemblies can withstand .44 Magnum and BR-752-1can withstand 9mm Handguns. BR-752-3 and BR-752-1 Door assemblies comply with UL 752 Ballistic Resistance standards.FEMA Doors & FramesPioneer’s FEMA 361 Tornado Assemblies comply with ICC 500-2014 and are available in a range of sizes when used with specific approved Hardware.n Three and Four-sided (Window) frames: Singles up to 2’-6” x 6’-0” and Pairs up 5’-0”x 6’-0”n Institutional (Multi-point locking w/single motion exit):Single Leafs up to 4’-0” x 9’-0” and Pairs up to 8’-0” x 9’-0” – No Mullions required.Single Leafs that are 4’-0”x 8’-0” and Pairs that are 8’-0” x 8’-0” with specific hardwaren Residential (Manual multi-point locking): 3’-0x 7’-0 single leafs with specific hardware.Consult factory for list of FEMA approved hardwareHurricane Doors & FramesPioneer’s Hurricane products meet Design Pressures (DP) of 50 and 70 psf, and are approved for many communities throughout the CoastalUnited States.n Piocane-70 (FBC #7971; Design Pressure 70 PSF /-)With a Design Pressure of 70 psf (Pos/Neg), and in maximum tested sizes of 8’ x 8’, the Piocane-70 Flush series can be used where HVHZ(High Velocity Hurricane Zones) approvals are required.n Piocane-861 (FBC #14280; Design Pressure 70 PSF /-)Pioneer’s 861 classification is based on time proven C-16 (16 gage, seamless and stiffened) series doors constructed per HMMA (Hollow MetalManufacturers Association)-861Guide Document and has the broadest use in the non-HVHZ/Wind borne debris areas of Florida.n Piocane-Storefront (FBC #14445; Design Pressure 50 PSF /-)Pioneer’s Storefront System is designed to be used as a single unit of 12’8” x 10’4” with 8’ x 8’ paired openings (or any other combinations) notexceeding the maximum tested size. They can be installed in the HVHZ areas as well as in non-Wind-borne debris areas of Florida and most othercoastal areas. Special reinforcements in the mullions and laminated glazing (provided) offer a high degree of reliability and safety.n Piocane-HP-50-Glazed FBC #14446 Design Pressure 50 PSF /-Designed for use in HVHZ areas, Pioneer’s HP-50 Glazed units are suitable for Full Glass applications.Blast Resistant Doors & Frames[PEAK PRESSURE -6psi; IMPULSE -42psi/msec; CHARGE WEIGHT -144 lbs.; STANDOFF DISTANCE -110 ft.]Pioneer’s Blast Resistant Assemblies are designed and evaluated to comply with the UFC (Unified Facilities Criteria) 4-010-01 “Department of DefenseMinimum Antiterrorism Standards for Buildings” (2nd February 2012 and ASTM F1642). The Assemblies were evaluated with specific hardware butevaluated hardware can be substituted. For a list of tested hardware, please consult the Pioneer Technical Data Manual or consult the factoryAcoustical Doors & FramesPioneer’s PIO-SONIC Sound Insulating Doors provide the most effective acoustical separation available for operable doorwayswhere sound control between connected spaces is essential. Pioneer’s PIO-SONIC Doors and Frames provide critical soundisolation for conference rooms, executive offices, screening rooms, psychiatric clinics, recording studios, and theatres around the 6F-38STC Rating52484638Maximum UL LABEL1 1/2 Hrs.1 1/2 Hrs.1 1/2 Hrs.1-1/2 Hr.G-42NG-423/4Hr.VUE-SONICV-42V-44, NV- 44NV-4242441 1/2 Hr.1 1/2 Hrs.NOTES:1.2.3.4.5.2. A utomatic Mortised Door Bottomavailable for Construction RatingOnly.3. G lass preperation to receiveinsulated glass with kit furnishedand installed. Maximum cut outopening 24”x36”.TYPENOTESWEIGHT: Lbs. Per Sq. Ft.NOTES:1. T hree sided fixed Acoustical Sealswith Automatic Surface Applied DoorBottom ( Activated at Hinge Jamb)1&5121,2 & 59.91&56.81&56.81,3 & 57.01,4 & 510.74. G lass preparation to receivedouble 1/4” wire glass furnishedand installed by others. Maximumcutout opening 12”x12”.5. M aximum size available withUL rating: 4’-0” x 8’-0”.Three sided fixed Acoustical Seals with Automatic Surface Applied Door Bottom (Activated at Hinge Jamb)Automatic Mortised Door Bottom available for Construction Rating OnlyGlass preparation to receive insulated glass with kit furnished and installed. Maximum cut outopening 24” x 36”.Glass preparation to receive double ¼” wire glass furnished and installed by others. Maximum cutoutopening 12”x12”.Maximum size available with UL rating: 4’-0” x 8’-0”

TYPICAL DOOR ELEVATIONSFVN4N5N3NGGFGL1L2L31P2P4P6P8P

After opening our latest plant a few short years ago, Pioneer Industries did not stop at shedding old technology for new, nor did they stop short ofembracing the new technologies of consumption. In addition to upgrading all of its press-brake and door punching operations, Pioneer installed morethan 2,000 American Made solar panels on its 150,000-square foot facility in its continued drive to remain a leading-edge manufacturer.111 Kero Road Carlstadt, NJ 07072www.pioneerindustries.comPhone: 201-933-1900

Manufacturing Tolerances for Standard Steel Doors and Frames Heavy Duty Doors (Level 2 - 18 gage) . (Window Walls, Transom Frames, Sidelite Frames, Borrowed Lites, etc) . Available for operable doorways with optional 10x10 visions. BR-752-3 door assemblies can withstand .44 Magnum and BR-752-1

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