Variable Frequency Drives - STARK Elektromotoren

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ELEKTROMOTOREN Gegründet in der Schweiz Founded in Switzerland Variable Frequency Drives We design to align BOSCH BOSCH REXROTH REXROTH VFD VFD CATALOGUE CATALOGUE

STARK SYNERGY EU Variable Frequency Drives and ABC Group ENGINEERING ABC Group is an innovation network of European partners that offers high quality industrial drive systems and components. By joining forces, ABC Group makes the way larger enterprises work available to smaller companies. Central to this is international excellence, networks and growth. ABC Group is further characterized by: High quality in production, sales, service and maintenance Smart and cost efficient logistics organization STARK Forced Ventilation STARK Electric Motor Frequency Inverter Compact, Reliable & Powerful Large EU stock with short delivery times thanks to the extensive European distribution network Very favorable price-to-quality ratio for all STARK forced ventilation types R&D, testing, prototyping and integration in drive systems Knowledge sharing and exchange of strategic information between all partners Customer-specific forced ventilation and drive solutions Mission Our mission is to be competitive as a chain of drive partners. Vision Our vision is to create a fairer playing field in the industry. By allowing smaller players to have the same strength and capabilities as the larger companies, we want to increase the competitiveness of the smaller firms. Forced ventilation is also used when the speed of the motor is controlled by a frequency inverter. Combining STARK forced ventilation with a STARK electric motor and a Bosch Rexroth variable frequency drive (VFD) results in optimal performance. The characteristics of a STARK external cooling fan are aligned with the electric motor and VFD. While the VFD adjusts the motor flux at low speeds, forced ventilation ensures adequate cooling to lower the temperature of the motor. The outcome is optimal performance and cooling at low speeds to produce full torque while minimising motor losses and failure. Values Enterprising and transparent cooperation Sharing multiplying: share costs, risks, knowledge and strategic information to be more efficient and profitable Innovating development and production Benefits of this Drive System: Designed to synergize Available from stock Ultra-compact drive system Always compatible because of extensive testing EU-engineered components ELEKTROMOTOREN Gemeinsam sind wir STARK Together we are strong One single point of contact Advice and technical support in your own language

Frequency converters With EFC3610 and EFC5610, Bosch Rexroth offers you two Shortest engineering times particularly economical and efficient frequency converter Simple installation with minimized wiring costs series for the realization of your application – from Flexible communication thanks to multi-protocol engineering to daily operation. Both series convince with 4 interfaces intelligent features such as expansion options through Certified safety technology Safe Torque Off different I/O and fieldbus modules, user panel with Application-specific firmware functions parameter copy function or standardized communication interfaces. They cover a power range from 0.4 kW to 160 kW. This allows you to quickly respond to the urgent requirements of innovative markets and to handle energy responsibly. Frequency converters EFC5610 Frequency converters 4 ELEKTROMOTOREN In addition to the V/f control, the EFC3610 EFC5610 offers the control types V/f control, easy installation and SVC and FOC. Easy installation and commissioning as well as an increased fast commissioning as well as a large power range enable a wide range power range enable a broad area of applications. of application. 5

For more information, please visit: www.boschrexroth.com/cat-efc3610 Frequency converters EFC3610 Functions Type EFC3610 Closed-loop control Configurable in 1 kHz steps kHz 1 . 15 Start-up torque At 1.5 Hz (V/f) max. % 100 At 3 Hz (V/f) max. % 150 Frequency resolution Frequency setting accuracy EFC3610 are universal and low-cost frequency converters for reliable speed control and demand-oriented V/f Switching frequency (PWM) Analog 1/1 000 of the maximum output frequency Digital Hz 0.01 Analog % 0.1 Digital % 0.01 V/f curve Freely definable Linear energy supply. V/f control, easy installation and commissioning as well as an increased power range enable a wide range of applications. 4 Square Ramps For acceleration and braking Linear DC brake Activation frequency Hz 0 . 50 Braking time s 0 . 10 Power range: 0.4 . 22 kW Built-in brake chopper and net filter Control technology: V/f Operation of asynchronous motors Expansion option thanks to I/O and fieldbus modules Use in HD mode (heavy duty) and Automatic PWM frequency adjustment Load-dependent adaptation of the PWM frequency Integrated control Integrated step-by-step switch Controller Bus systems ND mode (normal duty) Integrated operator panel for quick and easy PID Internal Modbus External PROFIBUS CANopen commissioning Drive components S curve Sercos Degree of protection: IP20 EtherCAT (CANopen profile, CoE) Modbus TCP PROFINET EtherNet/IP Number of digital inputs 24 V DC (of which 1 x pulse train 50 kHz) 5 Number of digital outputs 24 V DC, 50 mA (pulse train 32 kHz) 1 Number of relay outputs 230 V AC, 30 V DC, 3 A 1 Number of analog inputs 0 . 10 V or 0 . 20 mA 2 Number of analog outputs 0 . 10 V or 0 . 20 mA 1 Status messages via digital outputs Type code E.g. operation, command value reached (additional parameters, see technical documentation) EFC3610 -0K40 -1P2-M D A-7P-NNNN-NNNN Display Motor control EFC3610 V/f control Display E.g. 0K40 0.4 kW NN Without (dust cover) 7P 7-segment LED display 1P2 1 x AC 200 240 V 3P4 3 x AC 380 480 V Fieldbus interface M Modbus RTU LED, 5-digit Dust protection cover NN Without Continuous power Power supply Standard Version Option Dust cover with 5 diagnostic LEDs LCD Status LED Rotational direction, operating state Degree of protection A IP20 EMC protection category D Class C3 – industrial environment Available options and technical specifications: see product documentation (project planning instructions in the media directory: www.boschrexroth.com/mediadirectory) Service hotline: 49 9352 405060 6 ELEKTROMOTOREN www.boschrexroth.com/automation 7

EFC3610 C1 A1 A2 ØD C2 B2 B1 For more information, please visit: www.boschrexroth.com/cat-efc3610 Type Dimensions Normal duty operation Rated power Continuous rated current Nominal power Continuous rated current Prated Irated Prated Irated kW A kW A mm mm mm mm mm mm mm kg EFC3610-0K40-1P2 0.40 2.4 – – 95 66 166 156 167 159 4.5 1.5 EFC3610-0K75-1P2 0.75 4.1 – – 95 66 166 156 167 159 4.5 1.5 EFC3610-1K50-1P2 1.50 A1 A2 Power data 2 Heavy duty operation B1 B2 C1 C2 ØD Mass Type m Power supply voltage (Umains) 1 x AC V AC 200 . 240 – – V AC – 380 . 480 380 . 480 Tolerance of the power supply voltage % 10 15 . 10 15 . 10 Mains frequency (fmains) Hz 50 . 60 50 . 60 50 . 60 7.3 – – 95 66 206 196 170 162 4.5 1.9 Tolerance of the mains frequency 10.1 – – 120 80 231 221 175 167 4.5 2.6 Output voltage EFC3610-0K40-3P4 0.40 1.3 – – 95 66 166 156 167 159 4.5 1.5 Output frequency EFC3610-0K75-3P4 0.75 2.3 – – 95 66 166 156 167 159 4.5 1.5 EFC3610-1K50-3P4 1.50 4.0 – – 95 66 206 196 170 162 4.5 1.9 Overload capacity of the continuous rated current (Irated) EFC3610-2K20-3P4 2.20 5.6 – – 95 66 206 196 170 162 4.5 1.9 EFC3610-3K00-3P4 3.00 7.4 – – 120 80 231 221 175 167 4.5 2.6 EFC3610-4K00-3P4 4.00 9.7 – – 120 80 231 221 175 167 4.5 2.6 EFC3610-5K50-3P4 5.50 12.7 7.5 16.8 130 106 243 228 233 225 6.5 3.9 EFC3610-7K50-3P4 7.50 16.8 11.0 24.3 130 106 243 228 233 225 6.5 4.3 EFC3610-11K0-3P4 11.00 24.3 15.0 32.4 150 125 283 265 233 225 6.5 5.7 EFC3610-15K0-3P4 15.00 32.4 18.5 39.2 150 125 283 265 233 225 6.5 6.4 EFC3610-18K5-3P4 18.00 39.2 22.0 45.0 165 140 315 300 243 233 6.5 8.0 EFC3610-22K0-3P4 22.00 45.0 30.0 60.8 165 140 315 300 241 233 6.5 8.5 ELEKTROMOTOREN EFC3610-5K50-3P4 EFC3610-22K0-3P4 3 x AC 4 3 x AC % 5 5 5 V AC 0 . Umains 0 . Umains 0 . Umains Hz 0 . 400 0 . 400 0 . 400 1 s (heavy duty operation) % 200 200 200 1 min (heavy duty operation) % 150 150 150 1 min (normal duty operation) % – – 120 Brake chopper/resistor Brake chopper Internal Yes Yes Yes Braking resistor External Yes Yes Yes Motor cable length (EN 61800-3 C3) Internal/external m 15/30 15/30 30/50 C Ambient conditions Permitted ambient temperature (T) Without derating Reduction in output power For operating height from 1 000 m above sea level Relative humidity No condensation Degree of protection 8 EFC3610-0K40-3P4 EFC3610-4K00-3P4 Connection data EFC3610-2K20-1P2 2.20 Service hotline: 49 9352 405060 EFC3610-0K40-1P2 EFC3610-2K20-1P2 Drive components Power data 1 % 10 . 45 10 . 45 10 . 45 1 % per 100 m 1 % per 100 m 1 % per 100 m 90 90 90 IP20 IP20 IP20 www.boschrexroth.com/automation 9

For more information, please visit: www.boschrexroth.com/cat-efc5610 Frequency converters EFC5610 Functions Type EFC5610 Closed-loop control V/f SVC (sensorless vector control) FOC (field-oriented control) Switching frequency (PWM) Configurable in 1 kHz steps kHz 1 . 15 1 . 12 (for variants EFC5610-110K to 160K) The EFC5610 enables a wide range of applications thanks to V/f control, SVC and FOC control, easy installation and commissioning and a wide power range. Demand-oriented energy supply – universal, reliable and cost-effective at any time with this frequency converter. Frequency resolution Frequency setting accuracy At 1.5 Hz (V/f) max. % 100 At 3 Hz (V/f) max. % 150 At 0.5 Hz (SVC) max. % 200 At 0 Hz (FOC) max. % 200 Analog 1/1 000 of the maximum output frequency Digital Hz 0.01 Analog % 0.1 Digital % 0.01 V/f curve Power range: 0.4 . 160 kW Freely definable Linear Built-in brake chopper (up to 22 kW) and net filter Control technology: V/f, SVC, FOC Safety technology: Safe Torque Off (STO) Expansion option thanks to I/O and fieldbus modules Operation of asynchronous and synchronous motors Use in HD mode (heavy duty) and ND mode (normal duty) Integrated operator panel for quick and easy commissioning Square Ramps For acceleration and braking DC brake Activation frequency Hz Linear 0 . 50 Braking time s 0 . 10 S curve Automatic PWM frequency adjustment Load-dependent adaptation of the PWM frequency Integrated control Integrated step-by-step switch Controller Degree of protection: IP20 4 Bus systems Drive components Start-up torque PID Internal Modbus External PROFIBUS CANopen Sercos EtherCAT (CANopen profile, CoE) Modbus TCP PROFINET Type code EtherNet/IP EFC5610 -0K40 -1P2-M D A-7P-NNNN-L1NN Motor control EFC5610 V/f, SVC and FOC control Continuous power E.g. 0K40 0.4 kW Power supply 1P2 1 x AC 200 240 V 3P4 3 x AC 380 480 V Fieldbus interface M Modbus RTU Number of digital inputs 24 V DC (of which 1x pulse train 50 kHz) 5 Number of digital outputs 24 V DC, 50 mA (pulse train 32 kHz) 1 Version Number of relay outputs 230 V AC, 30 V DC, 3 A 1 NN Without L1 Start lockout Number of analog inputs 0 . 10 V or 0 . 20 mA 2 Number of analog outputs 0 . 10 V or 0 . 20 mA 1 Display NN Without (dust cover) 7P 7-segment LED display Degree of protection Status messages via digital outputs Display D Class C3 – industrial environment Standard LED, 5-digit Dust protection cover A IP20 B IP20 Cold Plate EMC protection category E.g. operation, command value reached (additional parameters, see technical documentation) Option Dust cover with 5 diagnostic LEDs LCD Status LED Safety technology Rotational direction, operating state Option Safe Torque Off (STO, SIL 3 PL e) Available options and technical specifications: see product documentation (project planning instructions in the media directory: www.boschrexroth.com/mediadirectory) Service hotline: 49 9352 405060 10 ELEKTROMOTOREN www.boschrexroth.com/automation 11

EFC5610 A1 C1 A2 C2 ØD B2 B1 For more information, please visit: www.boschrexroth.com/cat-efc5610 Type Dimensions Heavy duty operation A1 A2 Power data 2 B1 B2 C1 C2 ØD Mass Type EFC56100K40-1P2 EFC56102K20-1P2 EFC56100K40-3P2 EFC56102K20-3P2 EFC56103K00-3P2 EFC561011K0-3P2 EFC56100K40-3P4 EFC56104K00-3P4 EFC56105K50-3P4 EFC561022K0-3P4 EFC561030K0-3P4 EFC561090K0-3P4 EFC5610110K-3P4 EFC5610160K-3P4 200 . 240 – – – – – – Rated power Continuous Nominal power rated current Continuous rated current Prated Irated Prated Irated kW A kW A mm mm mm mm mm mm mm kg EFC5610-0K40-1P2 0.40 2.4 – – 95 66 166 156 167 159 4.5 1.5 EFC5610-0K75-1P2 0.75 4.1 – – 95 66 166 156 167 159 4.5 1.5 EFC5610-1K50-1P2 1.50 7.3 – – 95 66 206 196 170 162 4.5 1.9 EFC5610-2K20-1P2 2.20 10.1 – – 120 80 231 221 175 167 4.5 2.6 EFC5610-0K40-3P2 0.40 2.4 – – 95 66 166 156 167 159 4.5 1.5 EFC5610-0K75-3P2 0.75 4.1 – – 95 66 206 196 170 162 4.5 1.9 EFC5610-1K50-3P2 7.3 – – 120 80 231 221 175 167 4.5 2.6 EFC5610-2K20-3P2 2.20 10.1 – – 120 80 231 221 175 167 4.5 2.6 EFC5610-3K00-3P2 3.00 13.4 – – 130 106 243 228 233 225 6.5 3.9 EFC5610-4K00-3P2 4.00 17.5 – – 130 106 243 228 233 225 6.5 4.3 EFC5610-5K50-3P2 5.50 23.4 – – 150 125 283 265 233 225 6.5 5.7 EFC5610-7K50-3P2 7.50 31.1 – – 150 125 283 265 233 225 6.5 6.4 EFC5610-11K0-3P2 11.00 44.9 – – 165 140 315 300 241 233 6.5 8.5 Brake chopper Internal Yes Yes Yes Yes Yes No No EFC5610-0K40-3P4 0.40 1.3 – – 95 66 166 156 167 159 4.5 1.5 Braking resistor External Yes Yes Yes Yes Yes Yes Yes EFC5610-0K75-3P4 0.75 2.3 – – 95 66 166 156 167 159 4.5 1.5 15/50 30/50 15/30 30/50 50/100 75/150 4.0 – – 95 66 206 196 170 162 4.5 1.9 Internal/ external 15/30 1.50 Motor cable length (EN 61800-3 C3) m EFC5610-1K50-3P4 EFC5610-2K20-3P4 2.20 5.6 – – 95 66 206 196 170 162 4.5 1.9 EFC5610-3K00-3P4 3.00 7.4 – – 120 80 231 221 175 167 4.5 2.6 -10 . 45 -10 . 45 -10 . 45 -10 . 45 -10 . 45 -10 . 45 -10 . 45 9.7 – – 120 80 231 221 175 167 4.5 2.6 Without derating C EFC5610-4K00-3P4 4.00 Permitted ambient temperature (T) EFC5610-5K50-3P4 5.50 12.7 7.5 16.8 130 106 243 228 233 225 6.5 3.9 Reduction in output power 1 % per 100 m 1 % per 100 m 1 % per 100 m 1 % per 100 m 1 % per 100 m 1 % per 100 m 1 % per 100 m EFC5610-7K50-3P4 7.50 16.8 11.0 24.3 130 106 243 228 233 225 6.5 4.3 EFC5610-11K0-3P4 11.00 24.3 15.0 32.4 150 125 283 265 233 225 6.5 5.7 For operating height from 1 000 m above sea level EFC5610-15K0-3P4 15.00 32.4 18.5 39.2 150 125 283 265 233 225 6.5 6.4 Relative humidity No condensation 90 90 90 90 90 90 90 EFC5610-18K5-3P4 18.50 39.2 22.0 45.0 165 140 315 300 241 233 6.5 8.0 IP20 IP20 IP20 IP20 IP20 IP20 IP20 EFC5610-22K0-3P4 22.00 45.0 30.0 60.8 165 140 315 300 241 233 6.5 8.5 EFC5610-30K0-3P4 30.00 60.8 37.0 73.7 250 200 510 492 272 264 7.0 27.5 EFC5610-37K0-3P4 1.50 m 37.00 73.7 45.0 89.1 250 200 510 492 272 264 7.0 29.5 EFC5610-45K0-3P4 45.00 89.0 55.0 108.0 265 200 585 555 325 317 11.0 39.0 EFC5610-55K0-3P4 55.00 108.0 75.0 147.0 265 200 585 555 325 317 11.0 42.0 EFC5610-75K0-3P4 75.00 147.0 90.0 176.0 325 200 760 727 342 334 11.0 54.0 EFC5610-90K0-3P4 90.00 176.0 110.0 212.0 325 200 760 727 342 334 11.0 61.0 EFC5610-110K-3P4 110.00 212.0 132.0 253.0 385 250 923 893 350 342 11.0 71.7 EFC5610-132K-3P4 132.00 253.0 160.0 303.0 385 250 923 893 350 342 11.0 76.6 EFC5610-160K-3P4 160.00 303.0 200.0 380.0 480 400 1 030 995 360 352 13.0 108.0 Service hotline: 49 9352 405060 12 Normal duty operation ELEKTROMOTOREN 4 Connection data Power supply voltage 1 x AC (Umains) 3 x AC V AC – 200 . 240 200 . 240 380 . 480 380 . 480 380 . 480 380 . 480 Tolerance of the power supply voltage % V AC 10 10 10 -15 . 10 -15 . 10 -15 . 10 -15 . 10 Mains frequency (fmains) 50 . 60 50 . 60 50 . 60 50 . 60 50 . 60 50 . 60 50 . 60 Hz Tolerance of the mains frequency % 5 5 5 5 5 5 5 Output voltage V AC 0 . Umains 0 . Umains 0 . Umains 0 . Umains 0 . Umains 0 . Umains 0 . Umains Hz 3 x AC Output frequency Overload capacity of the continuous rated current (Irated) 0 . 400 0 . 400 0 . 400 0 . 400 0 . 400 0 . 400 0 . 400 1 s (heavy duty % operation) 200 200 200 200 200 200 200 1 min (heavy % duty operation) 150 150 150 150 150 150 150 1 min (normal % duty operation) – – – – 120 120 120 Drive components Power data 1 Brake chopper/resistor Ambient conditions Degree of protection % www.boschrexroth.com/automation 13

Gegründet in der Schweiz Founded in Switzerland Gemeinsam sind wir STARK Together we are strong S TA R K - E L E K T R O M OTO R E N . C O M

Switching frequency (PWM) Configurable in 1 kHz steps kHz 1 . 15 Start-up torque At 1.5 Hz (V/f) max. % 100 At 3 Hz (V/f) max. % 150 Frequency resolution Analog 1/1 000 of the maximum output frequency Digital Hz 0.01 Frequency setting accuracy Analog % 0.1 Digital % 0.01 V/f curve Freely definable Linear Square

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