O-360 & IO-360 SERIES ENGINES
O-360 & IO-360 SERIES ENGINESMAINTENANCE MANUAL621 South Royal Lane, Suite 100 / Coppell, TX 75019 / 800-277-5168www.superiorairparts.comManual P/N SVMM01, RevisionA, March, 2006i March 2006f Superior Air Parts Inc.RW02-00-00Description and Operation
Maintenance ManualO-360 and IO-360 Series EnginesTHISPAGEINTENTIONALLYLEFTBLANKii March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesManual Number SVMM01Revision 6PagesRevisedDescriptionInitial ReleaseSAP CR# 8004, del magneto 100 hr insp. from ALS, add “orannual” to & del mag cap removal from 100 hr inspAll05-00-00, p105-20-00, p3iii March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesTHISPAGEINTENTIONALLYLEFTBLANKiv March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesSAFETY ADVISORYWARNING: BEFORE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THEHANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THEMANUFACTURER OR SUPPLIER.FAILURE TO COMPLY WITH THEMANUFACTURER’S OR SUPPLIER’S RECOMMENDATION CAN RESULT INPERSONAL INJURY.CAUTION:INFORMATION IS TO EMPHASIZE INSTRUCTIONS OR PREVENT POSSIBLEEQUIPMENT DAMAGE.The user must know the manufacturer or supplier information and obey the procedures,recommendations, warnings, and cautions set forth for the use, handling, storage, and disposal ofmaterials.The WARNINGS used in this manual inform the user about dangerous materials or equipment that cancause injury. They do not replace the manufacturer's instructions.This Safety Advisory has all the warnings included in this manual.WARNING: OPERATION OF A DEFECTIVE ENGINE WITHOUT A PRELIMINARY EXAMINATIONCAN CAUSE FURTHER DAMAGE TO A DISABLED COMPONENT AND POSSIBLEINJURY TO PERSONNEL.MAKE SURE THOROUGH INSPECTION ANDTROUBLESHOOTING PROCEDURES ARE ACCOMPLISHED. THIS WILL HELP TOPREVENT INJURIES TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT.WARNING: FUEL IS TOXIC AND FLAMMABLE. DO NOT BREATHE VAPORS. USE IN A WELLVENTILATED AREA FREE FROM SPARKS, FLAME, OR HOT SURFACES. PUT ONSPLASH GOGGLES, SOLVENT-RESISTANT GLOVES, AND OTHER PROTECTIVEGEAR. IN CASE OF EYE CONTACT, FLUSH WITH WATER FOR 15 MINUTES ANDSEEK MEDICAL ATTENTION. IN CASE OF SKIN CONTACT, WASH WITH SOAP ANDWATER.WARNING: HOT OIL MAY CAUSE BURNS TO EYES AND SKIN. PUT ON SPLASH GOGGLES,INSULATED GLOVES, AND OTHER PROTECTIVE GEAR.IN CASE OF EYECONTACT, FLUSH WITH WATER FOR 15 MINUTES AND SEEK MEDICALATTENTION. IN CASE OF SKIN CONTACT, WASH WITH SOAP AND WATER.WARNING: DO NOT INSTALL THE IGNITION HARNESS "B" NUTS ON THE SPARK PLUGS UNTILTHE PROPELLER INSTALLATION IS COMPLETED. FAILURE TO COMPLY COULDRESULT IN BODILY INJURY WHEN THE PROPELLER IS ROTATED DURINGINSTALLATION.WARNING: SOLVENT IS TOXIC. USE IN WELL-VENTILATED AREA. PREVENT EYE AND SKINCONTACT AND DO NOT BREATHE VAPORS. IN CASE OF EYE CONTACT, FLUSHWITH WATER. IN CASE OF SKIN CONTACT, WASH WITH SOAP AND WATER.v March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesWARNING: WHEN YOU USE COMPRESSED AIR TO CLEAN OR DRY PARTS, MAKE SURE THATTHE PRESSURE IS NOT MORE THAN 30 PSI. DO NOT DIRECT THE AIRSTREAM ATPERSONNEL OR LIGHT OBJECTS. PUT ON GOGGLES OR A FACE SHIELD TOPROTECT YOUR EYES. THIS WILL HELP PREVENT INJURIES TO PERSONNEL ORDAMAGE TO THE EQUIPMENT. IF YOU HAVE AN EYE INJURY, GET MEDICALATTENTION.WARNING: USE METHYL ETHYL KETONE (MEK) SOLVENT CORRECTLY. THE SOLVENT ISFLAMMABLE AND REACTIVE. IT CAN HAVE A BAD EFFECT ON YOUR HEALTH ORSAFETY. BEFORE YOU USE THE SOLVENT, GET THE MATERIAL SAFETY DATASHEET (MSDS) FROM THE MANUFACTURER OR SUPPLIER OF THE MATERIALAND READ IT CAREFULLY. BEFORE YOU USE THE SOLVENT, PUT ON SAFETYSPLASH GOGGLES, SOLVENT-RESISTANT GLOVES (BUTYL RUBBER), RUBBERAPRON, AND CHEMICAL-SAFETY SHOES.MAKE SURE THAT YOU HAVESUFFICIENT AIRFLOW TO KEEP THE SOLVENT FUMES BELOW THE MSDS LIMIT.WARNING: ENGINE OIL IS HAZARDOUS AND MAY CAUSE INJURY TO SKIN AND EYES. PUTON RUBBER GLOVES AND GOGGLES.WARNING: PLACE A SUITABLE STAND UNDER THE AIRCRAFT TAILCONE IF NEEDED BEFOREREMOVING THE ENGINE. THE LOSS OF WEIGHT MAY CAUSE THE AIRCRAFT TAILTO DROP.WARNING: USE THE CORRECT PERSONAL PROTECTION. SOME CHEMICAL SOLUTIONS CANCAUSE SKIN, EYE AND LUNG DAMAGE. FOLLOW THE MANUFACTURER'SINSTRUCTIONS FOR EACH CLEANING SOLUTION.WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS BODILY INJURY OR DEATH, BEFOREMOVING THE PROPELLER DO THE FOLLOWING: DO NOT STAND WITHIN THE ARC OF THE PROPELLER BLADES WHILETURNING THE PROPELLER.VERIFY ALL SPARK PLUG LEADS ARE DISCONNECTED.VERIFY MAGNETO SWITCHES ARE CONNECTED TO MAGNETOS AND THATTHEY ARE IN THE “OFF” POSITION AND P-LEADS ARE GROUNDED.THROTTLE POSITION “CLOSED”.MIXTURE CONTROL POSITION “IDLE-CUT OFF”.SET BRAKES AND BLOCK AIRCRAFT WHEELS. ENSURE THAT AIRCRAFTTIE DOWNS ARE INSTALLED AND VERIFY THAT THE CABIN DOOR LATCH ISOPEN.vi March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesSub-SectionSectionChapterTABLE OF CONTENTSPage NumberGeneral InformationRevision HistorySafety AdvisoryTable of ContentsList of FiguresList of Tables01 00 0002 00 0004 00 0005 00 0020 0050 00iiivviixixiiiIntroductionAbout This ManualRelated PublicationsObtaining Revisions to Instructions for ContinuedAirworthiness111Description and OperationGeneral DescriptionContinued AirworthinessModel DesignationsEngine Components General DescriptionSpecificationsFeatures and Operating Mechanisms111335Airworthiness Limitations SectionMandatory Replacement TimeMandatory Inspection Intervals11Scheduled Inspection and MaintenanceGeneral25 Hour Inspection50 Hour Inspection100 Hour or Annual Inspection500 Hour Inspection1000 Hour InspectionRecommended TBORecommended Accessory ReplacementUnscheduled Inspection and Maintenance111366661vii March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesSub-SectionSectionChapterTABLE OF CONTENTS (cont’d)72 00 0001050607091011Page NumberEngine SectionGeneral1Testing and Fault IsolationGeneralTroubleshooting11Engine RemovalGeneralRemovalPreservation111Engine DisassemblyGeneral1CleaningGeneralCleaning InstructionsOverall Engine CleaningSpark Plugs and Electrical ComponentsOil System ComponentsDegreasingDecarbonizingCorrosion RemovalParts Preservation and Corrosion Prevention111122233Engine AssemblyGeneral1Engine InstallationGeneralPreparing Engine for ServiceInstallation of Engine111Torques, Fits, and ClearancesGeneralService Limits11viii March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesSub-SectionSectionChapterTABLE OF CONTENTS (cont’d)72 00 1200 131510 0030 0050 00Page NumberPreservation and StorageGeneralTemporary StorageIndefinite StorageReturning an Engine To Service After Storage1233Repair onsumables1112Front SectionGeneralStarterAlternatorPropeller Governor System1136Cylinder SectionGeneralCylinder ReplacementCylinder Break-in Procedures1110Lubrication SectionGeneralOil Pressure AdjustmentOil Filter Adapter and Vernatherm ValveOil Sump Suction Screen1112ix March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesSub-SectionSectionChapterTABLE OF CONTENTS (cont’d)73 00 0010 0020 0074 00 00Page NumberEngine Fuel SystemGeneralFuel System LeaksFuel Pump ReplacementFuel Screen1133Fuel Injection SystemFuel Injector Nozzle Cleaning1Carburetion SystemIdle Speed and Mixture AdjustmentPrimer Nozzle Cleaning11Ignition SectionGeneralMagneto ReplacementIgnition Harness Replacement112Appendix 1Unison Industries L-1363B, 4300/6300 Series MagnetoMaintenance and Overhaul Manualx March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series -00.802-00-00.9Engine Model Number DesignationO-360 Engine Front ViewO-360 Engine Left Side ViewO-360 Engine Top ViewO-360 Engine Rear ViewIO-360 Engine Front ViewIO-360 Engine Left Side ViewIO-360 Engine Top ViewIO-360 Engine Rear 00.372-10-00.4Starter InstallationAlternator InstallationAlternator and Mounting Hardware DetailPropeller Governor Oil 00.472-30-00.572-30-00.672-30-00.5Assembled CylindersPiston Pin and Piston AssemblyPiston Ring CompressorCylinder Base Nut Tightening SequenceInstallation of PushrodsRocker Arm and Pushrod AssemblyIntercylinder Baffle 2-50-00.4Oil System SchematicOil Filter and Adapter AssemblyOil Sump AssemblyOil Pressure Relief Valve5000235673-00-00.1Engine Fuel Pump to ComponentsTiming DiagramIgnition Wiring Diagram740000345FigurePageChapterLIST OF FIGURESxi March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesTHISPAGEINTENTIONALLYLEFTBLANKxii March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesChapterSectionSub-SectionPageLIST OF TABLES01-00-00.1Special Tools and 0-00.402-00-00.502-00-00.6General SpecificationsAccessory Drive SpecificationsManufacturer’s Physical SpecificationsPrimary Engine AccessoriesIllustrated Views of the EngineSecondary Engine Accessories02000033445505-00-00.1Scheduled Inspection and Maintenance 0-01.9Abnormal Operation Troubleshooting ProceduresEngine Will Not StartRough IdlingEngine Not Able To Develop Full PowerRough Engine OperationLow Power & Engine Runs RoughLow Oil Pressure On Engine GageHigh Oil TemperatureExcessive Oil Consumption72000112223334472-00-05.1Equipment and Materials List05172-00-07.172-00-07.2Equipment Required for CleaningMaterials Required for Cleaning071172-00-10.1Equipment and Materials 00-11.5Dimensional LimitsBacklash and End Clearance LimitsTorque LimitsValve Spring Dimensional LimitsCrush Type Gasket Tightening Angles112234472-00-12.1Preservation and Storage Materials121Tablexiii March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesSectionSub-Section72001511222Alternator Belt Tension Requirements1000472-30-00.1Equipment and Material List3000172-50-00.1Oil Pressure Springs5000173-00-00.1List of Materials730000174-00-00.1List of 372-00-15.472-00-15.4Oil GradesOil Sump CapacityMinimum Octane FuelsConsumablesHoses72-10-00.1PageChapterLIST OF TABLES (cont’d)xiv March 2006 Superior Air Parts Inc.General Information
Maintenance ManualO-360 and IO-360 Series EnginesINTRODUCTIONAbout This ManualSuperior Air Parts has made clear and accurateinformation available for those who maintain,own and repair the Vantage O-360 and IO-360Series Engines. Superior Air Parts values yourinput regarding revisions and additionalinformation for our manuals. Please forwardyour comments and input to:InformationcontainedinthisEngineMaintenance Manual fulfills the contentrequirements of FAR 33.4 Appendix A33.3(a)and has been found acceptable to the FederalAviation Administration (FAA). The purpose ofthis Maintenance Manual is to provide thenecessaryinstructionsforperformingmaintenance on the Superior Vantage Engine.Repair and replacement information may befound in the overhaul manual.Superior Air PartsAttn: Engineering Department621 South Royal Lane Suite 100Coppell, Texas 75019The information in this publication is based ondata available at the time of publication and isupdated, supplemented, and automaticallyamended by Publication Revisions and ServiceBulletins that are issued by Superior Air Parts.Table 01-00-00.1 Special Tools and EquipmentItemElectrical TesterThis manual is divided into separate sectionsrelating to the general and specific maintenanceinstructions required for the engine. Thesegeneral and specific instructions are organizedand numbered per the recommendations of theGeneral Aviation Manufacturers Association(GAMA).In this way, information may belocated in a conventional manner to aid in bothaccuracy and timeliness.VendorCommercially AvailableRelated PublicationsThe following are related engine publications.Page numbering is organized within eachsection. The section number (e.g., 72-00-01) isdisplayed in the right hand section of the footeron each page. The page number is displayed inthe center of the footer on each page. SVIOM01, O-360 & IO-360 Installation andOperation Manual SVOHM01,ManualO-360&Obtaining Revisions toContinued AirworthinessIO-360OverhaulInstructionsforAll Vantage Engine manuals and parts.comAll measurements are noted in English (U.S.)units. Conventional unit abbreviations are used.Be sure to ground magneto P-leads prior to anymaintenance and perform normal pre-runchecks and inspections upon completion anymaintenance.Or may be purchased by contacting:Superior Air Parts621 South Royal Lane, Suite 100Coppell, Texas 75019or call: 972-829-46001 March 2006 Superior Air Parts Inc.01-00-00Introduction
Maintenance ManualO-360 and IO-360 Series EnginesTHISPAGEINTENTIONALLYLEFTBLANK2 March 2006 Superior Air Parts Inc.01-00-00Introduction
Maintenance ManualO-360 and IO-360 Series EnginesDESCRIPTION AND OPERATIONGeneral DescriptionEngine Components General DescriptionSuperior Vantage Engines are four-cylinder,horizontally opposed, air-cooled, direct drivepowerplants incorporating a wet sump, bottommounted induction, bottom exhaust with eithercarbureted or port injected fuel systems.Provisions exist for both front and rear mountedaccessories. All engine components will bereferenced as they are installed in the airframe.Therefore, the “front” of the engine is thepropeller end and the “rear” of the engine is theaccessory mounting drive area. The oil sump ison the “bottom” of the engine and the cylindershroud tubes are on the “top”. The terms “left”and “right” are defined as being viewed from therear of the engine looking toward the front.Cylinder numbering is from the front to the rearwith odd numbered cylinders on the right side ofthe engine. The direction of crankshaft rotationis clockwise as viewed from the rear of theengine looking forward unless otherwisespecified. Accessory drive rotation direction isdefined as viewed from the rear of the enginelooking forward.The Vantage Engine O-360 and IO-360 seriesengines are air-cooled, four cylinder, horizontallyopposed, direct drive engines. See Table 0200-00.1 for General Specifications.The complete engine includes the followingcomponents and assemblies:Crankcase AssemblyCrankshaft AssemblyCamshaft AssemblyValve Train AssemblyCylinder AssembliesConnecting Rod AssembliesOil Sump AssemblyIntercylinder BafflesStarterLubrication System (Includes Oil Filter)Accessory DriveIgnition System (Includes Spark Plugs)Fuel SystemStarter Support AssemblyOil Level GageInduction SystemContinued AirworthinessNOTE: Complete engine does not include outercylinder baffles, airframe to engine controlcables, attaching hardware, hose clamps,vacuum pump, exhaust system, or fittings.Unless otherwise specified, the fuel pump isincluded on carbureted engines. Alternator orpropeller governor systems may be included, ifspecified the Model Specification Data (MSD) .Vantage Engines discussed in this documentmust be installed and operated in accordancewith the limitations, conditions and operatingprocedures described in the Installation andOperation Manual (SVIOM01). They must alsobe maintained and repaired in accordance withthis manual and the Overhaul Manual(SVOHM01).Model DesignationsThe model number designation is defined in away that the digits of the model number caneasily identify the basic configuration of theengine as described in Figure 02-00-00.1.1 March 2006 Superior Air Parts Inc.02-00-00Description and Operation
Maintenance ManualO-360 and IO-360 Series EnginesFuel System TypeOIODenotes a Carbureted system and “opposed cylinder” arrangement.Denotes a Fuel Injection system and “opposed cylinder” arrangement.Cylinder Type360Parallel valve cylinder, 361 cubic inches.Model SuffixDenotes detail engine configuration1st DigitABCDECrankshaft & Propeller TypeFixed-Pitch, Thin-wall front mainConstant-Speed, Thin-wall front mainFixed-Pitch, Heavy-wall front mainConstant-Speed, Heavy-wall front mainFixed-Pitch, Solid front main2nd Digit123456Crankcase & Engine Mount Type#1 Dynafocal Mount#2 Dynafocal MountConical Mount#1 Dynafocal Mount, Front Propeller Governor#2 Dynafocal Mount, Front Propeller GovernorConical Mount, Front Propeller Governor3rd DigitAccessory PackageIgnition SystemAUnison Magnetos4th DigitFuel SystemPrecision Fuel SystemPower Rating: Piston Compression RatioCRHP28.5:1180Figure 02-00-00.1 Engine Model Number Designation2 March 2006 Superior Air Parts Inc.02-00-00Description and Operation
Maintenance ManualO-360 and IO-360 Series EnginesSpecificationsIllustrated views of the O-360 and IO-360engines identifying key components and subassemblies are provided in Figures 02-00-00.1thru 02-00-00.9 of this section and are listed inTable 02-00-00.5 for convenience.The physical specifications of the O-360 and IO360 series engines are listed in Table 02-0000.3.Accessory Drive Specifications areprovided in Table 02-00-00.2. Information onPrimary Accessories, fuel and ignition systems,are provided in Table 02-00-00.4. The ModelSpecification Data (MSD) in the Installation andOperation Manual may provide more specificinformation, such as secondary engineaccessories provided.Table 02-00-00.1 General SpecificationsModelRated PowerRated Speed, RPMBore, inchesStroke, inchesDisplacement cubic inchesCompression RatioFiring OrderSpark timingPropeller drive ratioPropeller drive rotation(viewed from rear)HpRPMInInIn3 BTDCO-360 and IO-360 wiseTable 02-00-00.2 Accessory Drive TachometerMagnetoVacuum PumpPropeller GovernorFuel Pump3 March 2006 Superior Air Parts Inc.Direction rClockwisePlunger Operated02-00-00Description and Operation
Maintenance ManualO-360 and IO-360 Series EnginesTable 02-00-00.3 Physical 4.033.432.8297*Base engine weight with accessories listed in Table 02-00-00.4 below and a 7.8 lb.starter, the front propeller governor crankcase option adds 7 lb. to the engine weight.Table 02-00-00.4 Primary Engine rnessFuel SystemFuel Pump(if furnished)UnisonUnisonUnisonPrecisionAero nisonPrecisionAero AccessoriesIO-36043714371M4001RSA-5-AD1AF15473* See Table 72-00-15.4 for approved consumables (spark plugs, oil filters, belts, hoses)and Table 02-09-00.6 below for approved secondary engine accessories.O-3604 March 2006 Superior Air Parts Inc.02-00-00Description and Operation
Maintenance ManualO-360 and IO-360 Series EnginesTable 02-00-00.5 Illustrated Views of the EngineEngine ViewO-360 Engine Front ViewO-360 Engine Left Side ViewO-360 Engine Top ViewO-360 Engine Rear ViewIO-360 Engine Front ViewIO-360 Engine Left Side ViewIO-360 Eng
O-360 & IO-360 SERIES ENGINES MAINTENANCE MANUAL 621 South Royal Lane, Suite 100 / Coppell, TX 75019 / 800-277-5168 . The user must know the manufacturer or supplier information and obey the procedures, recommendations, warnings, and cautions set forth for the use, handling, storage, and disposal of
Cygnos 360 Manual 3 Installation 3 Installation 3.1 Installing Cygnos 360 Installation of Cygnos 360 is a quick and easy task. Cygnos 360 is installed to the underside of the Xbox 360 motherboard. The exact location is shown in gure 3.1. Figure 3.1:A picture of the underside of an Xbox 360 mother-board. The location where Cygnos 360 is to be in-
SMB_Dual Port, SMB_Cable assembly, Waterproof Cap RF Connector 1.6/5.6 Series,1.0/2.3 Series, 7/16 Series SMA Series, SMB Series, SMC Series, BT43 Series FME Series, MCX Series, MMCX Series, N Series TNC Series, UHF Series, MINI UHF Series SSMB Series, F Series, SMP Series, Reverse Polarity
Heavy engine mods required. RPM Range: 2000 - 7200 STAGE 4 - Full Race . DODGE V8 MAGNUM TRUCK DODGE V10 MAGNUM TRUCK Daily Driver RPM Range: Idle to 4800 Redline: 5000 rpm max . 318 340 318 360 318 360 318 360 318 360 318 CID 340 360 340 360 340 360 340
Installation & Operation Manual O-360 and IO-360 Series Engines O-360 & IO-360 SERIES ENGINES INSTALLATION & OPERATION MANUAL 621 South Royal Lane, Suite 100 / Coppell, TX 75019 /
SERVICE BULLETINS, INSTRUCTIONS, AND LETTERS Although the information contained in this manual is up-to-date at time of publication, users are urged to keep abreast of later information through Lycoming Service Bulletins, Instructions and Service Letters which are available from all Lycoming distributors or from the factory by subscription.
SMP Series page 73 FAKRA Connectors page 77 BNC Series page 79 TNC Series page 108 N Series page 133 7/16 Series page 149 UHF/MINI-UHF Series page 159 F Series page 167 Twin Series page 175 D-sub Series page 179 FME Series page 181 1.0/2.3 Series page 183 1.6/5.6 Series page 189 Filtered Series page 197
D360-CA-17 Drinkwell 360 Pet Fountain - 3.8 Litres Drinkwell 360 fontaine pour animaux de compagnie - 3,8 litres Drinkwell 360 drinkfontein - 3,8 liter Fuente para mascotas Drinkwell 360 - 3,8 litros Fontana per animali domestici 360 Drinkwell - 3,8 litri Drinkwell Trinkbrunnen 360
1 COMPARISON OF ANSI/AISC 360-16 TO ANSI/AISC 360-10 (prepared by Sam Baer and Matthew Troemner) This document summarizes the revisions contained in the 2016 AISC Specification for Structural Steel Buildings (ANSI/AISC 360-16) compared to the 2010 AISC Specification for Structural Steel Buildings (ANSI/AISC 360-10).File Size: 231KB
