JONELL SYSTEMS GAS FILTER SEPARATORS
JONELL SYSTEMSGAS FILTERSEPARATORSFiltration & Separation Solutions JONELL SYSTEMSJonell Systems Gas Filter Separator 1
UNDERSTANDING THE ROLE OF GAS FILTER SEPARATORSA workhorse of the gas industry, the Gas Filter Separator is one of the most widely usedfiltration devices on the market. Introduced more than 70 years ago, it has become theequipment of choice to purify natural gas and protect your capital investment.The function of a Gas Filter Separator is to removefine-to-medium sized solid contaminants andentrained liquid from a natural gas stream. Typicalcontaminant include: High and medium surface tension liquids suchas water and hydrocarbons. Non shear sensitive solids such as sand,corrosion compounds and abrasives. Pipeline and plant chemicals.The versatility of the gas filter separator ischaracterized through its high dirt holding capacityand excellent liquid handling capability.2 Jonell Systems Gas Filter SeparatorMajor Applications of Gas FilterSeparators Gas storage facilitiesGlycol dehydratorsMetering stationsNatural gas compressors
HOW IT WORKSOften confused with a Reverse Flow Coalescer or a Separator, its design consists of three stages of filtrationand separation: the knockout stage, the element stage and the separator stage. The element and separationstages are housed in EELEMENTSTAGEKnockout StageAs natural gas enters the Filter Separator, it impinges on element support posts, also known as risers. Correctlength of the risers is important to prevent direct gas impingement on the elements. Gas impingement onthe risers is used to disengage any contaminant from the gas stream via impaction, deflection and gravity. Inorder to maximize deflection and make the most of gravity separation, Jonell Systems Filter Separators utilizea special optimized riser layout.Element StageIn the standard offering the element stage of the Filter Separator is fitted with Jonell Systems depth-stylecartridges. The direction of flow is outside-to-inside for maximum solids removal. The cartridges also servethe function of coalescing liquid droplets. At this stage the precoalesced droplets are ready to be removedfrom the gas stream in the final separator stage. Typically cartridge change-out is performed based on a predetermined interval or differential pressure.Separation StageDepending on the nature of contaminant, the separation stage can be equipped with one of three availableseparation devices: A wire mesh mist eliminatorA vane pack or mesh-vane assemblyA centrifugal deviceJonell Systems Gas Filter Separator 3
Wire Mesh Mist EliminatorFor maximum performance, two JonellSystems knitted mesh pads with varyingdensity and thickness are fitted into thesecond compartment. Typical materials includevarious grades of stainless steel. Nonstandardmaterials are also available for specialapplications. Two benefits of using wire meshis the low pressure drop and improved costeffectiveness. Wire mesh is not recommendedfor sticky fouling contaminant or for highlycorrosive service.Vane Mist EliminatorJonell Systems vane packs are customengineered to meet process requirements. Amultitude of specially shaped plates createsa tortuous path for the gas to pass through.Typical materials include various grades ofstainless steel encased in a carbon steelenclosure. Some of the benefits of using a vanepack in the final stage of a Filter Separator area lower pressure drop, compact design andincreased longevity.Centrifugal Mist EliminatorA Jonell Systems cyclonic device called the JHAC cyclonic mist eliminator is recommended forsevere, fouling service with high liquid loads. This type of device induces a spinning motion onthe entering gas resulting in the ejection of contaminant via centrifugal force. Our design ensuresa continuous recirculation of gas, which prevents plugging and promotes self-cleaning. Thesecyclonic tubes are typically used in multiples determined by operating conditions. Carbon steel isthe standard material with other materials also available. It is the most versatile separation deviceon the market and can be fitted into a Filter Separator for almost any application.4 Jonell Systems Gas Filter Separator
HORIZONTAL FILTER SEPARATORA Horizontal Filter Separator is fitted with two separate liquid collection chambers separated with a baffleplate. Each liquid chamber is sized proportionally to the upper barrel as well as expected liquid loading. Twostages of controls (manual or automated) are required for liquid monitoring and drainage.SEPARATOR SECTIONINLETKNOCKOUT SECTIONELEMENT SECTIONOUTLET2-STAGE SUMP LIQUIDCOLLECTION & DRAINAGEA correctly designed Filter Separator should achieve a maximum turn down of 10:1 and maintain a minimumefficiency of 98% of 1 micron throughout the entire range of operating conditions. Drainage and control of liquidsis essential to achieving this efficiency.Jonell Systems Gas Filter Separator 5
Vertical Filter SeparatorA Vertical Filter Separator is designed with a topto-bottom flow configuration and is most commonlydesigned with a vane pack or mesh-vane separatorstage. This design also necessitates two liquidcollection chambers. Any liquid drained from the firststage, or upper chamber, is collected and drainedoff to a common drain header. The second stage,or lower chamber, retains liquids that have beenremoved from the gas stream by the vane pack andis drained to a common header.ELEMENT SECTIONCommon AttributesA number of additional essential design aspectsinclude element flow capacity, nozzle velocities,bulk and annular velocities, element spacing,nozzle positioning, gas contact area in theseparator stage, pressure drop and flux rates.In every Jonell Systems Vertical Filter Separator,all requirements of process design have beenconsidered to ensure optimal performance.INLETKNOCKOUT SECTIONUPPER & LOWERCOMPARTMENTLIQUID COLLECTION& DRAINAGE6 Jonell Systems Gas Filter SeparatorSEPARATOR SECTIONOUTLET
Element SelectionJonell Systems Standard Element Construction:Molded fiberglass media is designed to efficientlycoalesce liquids while delivering high solids loadingcapacity. Plated steel end caps and cores are joinedmechanically to ensure high integrity of the element.Jonell Systems filter separator elements areavailable in various standard and custom sizes tofit virtually every application. They are engineeredand manufactured in standard fiberglass, microglass and polymeric media to ensure compatibilitywith process.Also Available:Patented Tri-DEPTM Polyester or media is madefrom trilobal shape fibers. This provides greatercontaminant loading and an increased filter life cycle.Inner and outer cages are available for maximumdurability.JFG SERIESMaterial of ConstructionFiberglassMaximum Temperature275 FMinimum Temperature-60 FChange Out DifferentialCollapse PressureAvailable Micron RatingStandard Sizes15 PSID 75 PSID1, 5,10312, 324, 336, 372, 536GASKETTOP END CAPJMG SERIESMaterial of ConstructionLOUVEREDSUPPORT COREMaximum Temperature275 FMinimum Temperature-60 FChange Out DifferentialCollapse PressureAvailable Micron RatingStandard SizesFILTER MEDIA 75 PSID0.3, 0.5, 1, 5, 10312, 324, 336, 372, 536PolyesterMaximum Temperature240 FMinimum Temperature-60 FChange Out DifferentialCollapse PressureAvailable Micron RatingSTEELEND CAPS15 PSIDJEB SERIESMaterial of ConstructionOUTER COVERMicro-GlassStandard Sizes15 PSID 75 PSID0.3, 0.5, 1, 5, 10312, 324, 336, 372, 536Jonell Systems Gas Filter Separator 7
ABOUT USProcess Technologies is part of Filtration Group, the fastest growing filtration solutions company in the world. We work with upstream,midstream and downstream oil & gas companies to provide total filtration solutions from Jonell Systems and Facet. Our solutions lead theindustry to improve safety, reliability and productivity and increase profitability. We have a wide range of vessels and innovative elementswith multiple media options. Together, we are making the world safer, healthier and more productive.ADDRESSCONTACTTexas900 Industrial ParkwayBreckenridge, Texas 76424United StatesPhone 1 918 273 2204Oklahoma428 North ElmNowata, Oklahoma 74048United States8 Jonell Systems Gas Filter up.comWebsite: L SYSTEMS
A workhorse of the gas industry, the Gas Filter Separator is one of the most widely used filtration devices on the market. Introduced more than 70 years ago, it has become the equipment of choice to purify natural gas and protect your capital investment. The function of a Gas Filter Separator
order to maximize deflection and make the most of gravity separation, Jonell Systems Filter Separators utilize a special optimized riser layout. Element Stage In the standard offering the element stage of the Filter Separator is fitted with Jonell Systems depth-style cartridges. The direction of flow is outside-to-inside for maximum solids removal.
A workhorse of the gas industry, the Gas Filter Separator is one of the most widely used filtration devices on the market. Introduced more than 70 years ago, it has become the equipment of choice to purify natural gas and protect your capital investment. The function of a Gas Filter Separator is to remove fine-to-
ROCKFORD SEPARATORS / SEPARATORS AND INTERCEPTORS Grease Separators A grease separator/interseptor is designed and installed in the drain line to separate and retain destructive, hazardous and undesirable matter from waterborne waste, preventing their passage into the drainage
matter what filtration/separation equipment you use or when it was installed, our filtration service personnel provide complete, expert support to maintain the reliability and . Gas Filtration Solutions. Jonell Systems has more than 140 years of combined filtration experience in Oil,
Temprite Coalescent Oil Separators Lower Energy Costs & Carbon Emissions The energy-efficient 920 & 920R Series of coalescent oil separators are designed for maximum energy efficiency. Temprite separators make refrigeration systems clean and green by lowering energy costs and reducing carbon emissions. The 920R Series delivers the:
Cook Medical Bird’s Nest Filter: C. Vena Tech LP FIlter: D. Bard Simon Nitinol Filter: E. Bard Recovery G2 Filter: F. Cook Medical Günther Tulip Filter: G. Cook Celect Filter: H. Cordis OPTEASE Filter: I. Argon Option Elite Filter: J. Crux VCF: K. ALN Optional Filter: Many other IVC f
Filter Gallery dialog box A. Preview B. Filter category C. Thumbnail of selected filter D. Show/Hide filter thumbnails E. Filters pop‑up menu F. Options for selected filter G. List of filter effects to apply or arrange H. Filter effect selected but not applied I. Filter effects applied cumulatively but not selected J. Hidden filter effect Display the Filter Gallery
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