ENGINE DRIVEN WELDERS Classic 300D - Lincoln Electric

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ENGINE DRIVEN WELDERSClassic 300D ProcessesStick, TIG, MIG(1), Flux-Cored(1), GougingOutput Range40-350A DC Welding3000 Watts AC Generator(1) With K623-1 Wire Feed Module.Product c 300D (Perkins ) - U.S. and CanadaClassic 300D (Perkins ) - ExportClassic 300D w/ Wire Feed Module - U.S. and CanadaClassic 300D (Kubota ) - U.S. and CanadaClassic 300D w/ Wire Feed Module - U.S. and CanadaExcellent for Pipelines,Construction and MaintenanceThe Classic 300D features proven, simple andrugged construction, along with Lincoln Electric’swell-known pure DC generator design forexcellent performance on pipe, construction andmaintenance welding.Rated Output - Current/Voltage/Duty Cycle300A DC/32V/60%250A DC/30V/100%Number of Cylinders4HP @ Speed (RPM)Perkins 32.7 HP @ 1800 RPMKubota 35.5 HP @ 1800 RPMWeight/Dimensions (H x W x D)See Back PageSee back for complete specsAPPLICATIONS Pipeline Construction Maintenanceand RepairFEATURES Pure DC Generator Welding Output Produces the welding arc preferredby pipeline operators and contractors forprecise control of the arc in demandingcode applications. All Copper Windings Enhances arc stability for a really smooth,high performance arc. Custom Arc Dial Dial in the right arc, right now! Kubota model includes 150 RPM high idle OCVadjustment for enhanced fine tuning onpipe (see inside). Not available onPerkins model. Five Current Ranges with Overlap For stick welding and other processes whereslope control is desired. Fine-tuning withineach range. 300 Amps Output @ 60% Duty Cycle Welds up to 7/32 in. (5.6 mm) Fleetweld 5P cellulosic and Excalibur low hydrogenelectrode. Reliable Industrial Diesel Engines 4-cylinder, water-cooled, 1800 RPMPerkins or Kubota engines runsmooth and quiet. Engine gauges allow you to monitorperformance at a glance.K1643-10 Kubota model shownINCOLN ELECTRICL Two Year Extended WarrantyAvailable in the U.S.A. and Canada.THE LINCOLN ELECTRIC COMPANYPublication E6.155 Issue D ate 06/10 Web Update 07/13 Lincoln Global, Inc. All Rights Reserved.OUTPUTINPUT22801 St. Clair Avenue Cleveland, OH 44117-1199 U.S.A.PH: 1.216-481-8100 www.lincolnelectric.com

PERFORMANCEGenerator Performance 3,000 total watts of AC power from a 115V or 230V duplexreceptacle for power tools and lights. Circuit breaker protection. 115V AC 20 amp output willoperate up to a 9 in. (229 mm) grinder. Weather-protected receptacle covers. GFCI (Ground Fault Circuit Interrupter) is sealed frommoisture for more reliable operation.Arc Performance Arc gouging with up to 3/16 in. (4.7 mm) carbons. 2/0 (70 mm2) cable recommended for 200-250 ft. (61-76 m)combined lengths of electrode and work cables.What is Custom Arc ?Use the High Idle (OCV) engine speed adjustment dial to change the heat input to the arc: Set the arc in the machine’s “sweet spot”. Dial in a softer or more digging arc. Reduce root pass internal undercut, especially on higher strength X60 and X70 pipe. Stack iron faster with low heat and a clear puddle on fill passes. Avoid arc breaks. Avoid slag that crowds the arc. Control fusion on the cap pass with good puddle size and clarity.(Available on Kubota model only.)FEATURES Choice of two industrial 4-cylinder, smooth-running, water-cooleddiesel engines:– Perkins 404D-2298.1 dB sound power (Lwa) at rated load.73 dBA sound level at 23 ft. (7 m).– Kubota V2403M99.9 dB sound power (Lwa) at rated load.75 dBA sound level at 23 ft. (7 m).Stick Welding Optional K924-4 Remote Control Kit for stick welding. Includesremote box and 100 ft. (30 m) cable. Includes local/remote switchand receptacle for older machine control panels. Make fine currentadjustments up to 100 ft. (30 m) from the machine.Wire Welding Gauges indicate oil pressure, engine temperature and batterycharging amps. Engine hour meter to track scheduled maintenance. All day welding with 16 gallon (60.6 liters) plastic fuel tank withcombination fuel cap/fuel gauge. Oil drain valve and tube are standard. Compact size for installation on truck beds. Local/Remote switch and receptacle are factory installed for easyconnection of the remote control. Optional Wire Feed Module for CV-wire welding. Increases productivityand reduces welding costs. Rated at 300 amps, 35 volts at 60% dutycycle, 325 amps, 34 volts at 35% duty cycle. Recommended wirefeeders include LN-25 Ironworker or Activ8 across-the-arc models.Module has 14-pin connector for Lincoln Electric wire feeders thatuse a control cable with 115V AC input: LN-7 GMA and LN-8. Built-incontactor for “cold-tip” electrode. (When CV wire welding with optionalWire Feed Module, idler may need to be set to “high” position for lowcurrent processes.) Optional K2464-1 Remote Control Kit for stick and wire welding. Formachines that have the Wire Feed Module installed. Make outputadjustments up to 100 ft. (30 m) from the machine.KEY CONTROLS231.2.3.4.5.6.Current Range SelectorOn/Off SwitchIdler ControlEngine Protection Light230V AC Receptacles & Cover230V Circuit Breaker@ 15 amps7. Sealed GFCI Module8. Engine Temperature Gauge9. Battery Charging Ammeter10. Engine Oil PressureGauge11. Custom Arc High IdleRPM (OCV) Adjustment Dial(Kubota Model only)12. 115V Circuit Breaker @20 Amps13.14.15.16.17.18.19.20.21.22.23.115V AC Receptacles & CoverLocal/Remote Control SwitchLocal/Remote ReceptacleGlow Plug ButtonStart ButtonEngine Hour MeterFine Current Adjustment forStick Welding14-Pin Wire Feeder ConnectorCV Voltage Adjustment forWire WeldingLocal/Remote Control Wirefor CV-WireCC-Stick/CV-Wire Switch22 212011918231745615161478131291110Kubota Model Shown (K1643-10)with Wire Feed Module Controls[ 2 ] Classic 300D

QUALITY AND RELIABILITY Both engines have glow plugs for cold weather starting. Automatic shutdown protection for low oil pressure or high watertemperature. Electronic engine idler extends engine life and reduces fuelconsumption. Engine protection/control printed circuit board is trayed and pottedto provide a robust environmental shield. Single-side engine access for easy routine maintenance. Attractive and durable pearlescent gray finish paint. Three-year Lincoln Electric warranty (engines are warrantedseparately by the manufacturers). Manufactured under a quality system certified to ISO 9001requirements and ISO 14001 environmental standards. Canadian Standards Association (CSA) certified.Cross-country pipe welding with Classic 300D.MACHINE c 300D(Perkins )K1643-11U.S. and CanadaK1643-7ExportK1643-8w/ Wire Feed ModuleU.S. and CanadaK1643-9w/ Custom Arc U.S. and CanadaK1643-10w/ Custom Arc & Wire Feed ModuleU.S. and CanadaClassic 300D(Kubota )(1)(2)Description300 Amp DCArc WelderAll CopperWindingsRated DC Output(1)Current/Voltage/Duty CycleDC CurrentFine AdjustmentRangeNEMA Ratings300A / 32V / 60%250A / 30V / 100%40 - 350 Amps98V DCMAX OCVPure DC PowerGenerator220 - Max160 - 240120 - 19080 - 130Min - 90DimensionsHxWxLinches (mm)AuxiliaryPower(2)3,000 Watts60 Hz, AC20 Amps @115V with sealedGFCI Module13 Amps @230VWeightlbs/(kg)37.1 x 24.0 x 65.0(943 x 610 x 1651)To top of exhaust tube:45.5 (1156)1354(614)37.1 x 24.0 x 66.4(943 x 610 x 1687)To top of exhaust tube:45.5 (1156)1320(599)1389(630)1355(615)Based on a 10 minute period. High Altitude: Perkins – For maximum rating, derate the output 2.5% to 3.5% for every 1,000 ft. (300 m). Kubota – for maximum rating, deratethe output 4% for every 1,000 ft (300 m) above 4,900 ft (1500 m).115V will operate either 60 Hz, or 50/60 Hz power tools, lights, etc.ENGINE SPECIFICATIONSEngineModelPerkins 404D-22Diesel(3)EPA Tier 4iKubota V2403MDiesel(4)EPA Tier 4i(3)(4)Horsepower uelConsumption4 Cylinder4 CycleWater-CooledDiesel EngineCast Iron CylindersBlock/Crank CaseMechanical Governor32.7 HP@ 1800 RPMCompressionIgnitedFUEL:16 Gals (60.6 liters)FULL LOAD300A (1725 RPM)1.4 Gals/Hr5.2 liters/HrOIL:11.2 Qts (10.6 liters)HIGH IDLE1,800 RPM0.4 Gals/Hr1.6 liters/HrCOOLANT:9.5 Qts (9.0 liters)LOW IDLE1,400 RPM0.3 Gals/Hr1.1 liters/Hr4 Cylinder4 CycleWater-CooledDiesel EngineCast Iron CylindersBlock/Crank CaseElectronic Governor35.5 HP@ 1800 RPMFUEL:16 Gals (60.6 liters)FULL LOAD300A (1800 RPM)1.3 Gals/Hr5.0 liters/HrOIL:10.0 Qts (9.5 liters)HIGH IDLE1,650–1800 RPMWith Custom Arc Dial0.5 Gals/Hr1.9 liters/HrDescription135.4 cu in(2.2 liters)CompressionIgnited149 cu in(2.4 liters)COOLANT:9.5 Qts (9.0 liters)LOW IDLE1,400 RPM0.4 Gals/Hr1.4 liters/Hr Perkins warranty is 2 years/2,000 hours, all components, 3 years major components. See warranty for details. Kubota engine warranty for U.S. and Canada is 2 years/2,000 hours, 3 years major components. Some limitations exist for Canada. See warranty statement for details.Classic 300D [ 3 ]

SYSTEM SELECTIONReady-Pak Welding Packages (Assembled)Order:K2242-3 Classic 300D Perkins Ready-Pak Package - U.S. and CanadaReady-Pak Welding Package (Assembled)K2387-3 Classic 300D Kubota Ready-Pak Package - U.S. and CanadaOne-Pak Welding Packages (Unassembled)Order:K3247-3 Classic 300D Perkins One-Pak Package - U.S. and CanadaK1864-3 Classic 300D Perkins One-Pak Package - ExportK2386-3 Classic 300D Kubota One-Pak Package - U.S. and CanadaGet a welding package with one order number.Each Package Contains: Classic 300D (without Wire Feed Module) Medium Welder Trailer (K2636-1) Duo-Hitch 2 in. (51 mm) Ball/Lunette Eye Hitch (included) Fender and Light Kit (K2639-1) Cable Rack (K2640-1) Cable Connectors - two (K2487-1) Electrode Cable 2/0, two 50 ft. (15.3 m) lengths (K2485-2) Electrode Cable 2/0, 10 ft. (3 m) (K2483-2) Work Cable 2/0, 50 ft. (15.3 m) (K2484-2) 300A Electrode Holder (K909-7) 300A Work Clamp (K910-1)One-Pak Welding Packages (Unassembled)(Only major items shown.)Classic 300DK2640-1 Cable RackK2636-1 Medium Welder Trailer[ 4 ] Classic 300DDuo-Hitch 2 in. (51 mm) Ball/Lunette Eye Hitch (included)

RECOMMENDED ACCESSORIESGENERAL OPTIONS115 VoltPower Plug KitProvides two 115V plugs ratedat 20 amps each, and two 230Vplugs rated at 15 amps each. 115Vplugs may not be compatible withcommon household receptacles.Order K802DSpark Arrestor KitAttaches to muffler exhaust tube.Virtually eliminates spark emissions.Order K903-1Medium Welder TrailerFor heavy-duty road, off-road, plantand yard use. Includes pivoting jackstand, safety chains, and 13 in.(330 mm) wheels. Stiff .120 in.(3.0 mm) welded rectangularsteel tube frame construction isphosphate etched and powdercoat painted for superior rust andcorrosion resistance. Low swaysuspension gives outstandingstability with manageable tongueweight. Wheel bearings are packedwith high viscosity, high pressure,low washout Lubriplate grease.Includes a Duo-Hitch – a2 in. (51 mm) Ball/LunetteEye combination hitch. Overallwidth: 60 in. (1524 mm). Overalllength 124 in. (3150 mm).Order:K2636-1 TrailerK2639-1 Fender & Light KitK2640-1 Cable RackStainless Steel Sheet Metal KitStainless steel roof and doors. Alsoincludes decals (mounted), doorlatches, door hooks, bumpers andall required mounting hardware. FitsK6090-9 and -10 Pipeliner 200Dand K1643-1 thru -11 Classic 300DOrder K2423-1STICK OPTIONSAccessory KitFor stick welding. Includes 35 ft.(10.7 m) 2/0 electrode cable withlug, 30 ft. (9.1 m) 2/0 work cablewith lugs, headshield, filter plate,work clamp and electrode holder.400 amp capacity.Order K704Remote ControlRemote control rheostat permitsmachine output changes up to100 ft. (30 m) from the machine.Includes local/remote switch andreceptacle for older machine controlpanels.Order K924-4TIG OPTIONSPTA-26V TIG TorchAir-cooled 200 amp torch equippedwith valve for gas flow control.25 ft. (7.6 m) length.Order K1783-9Magnum Parts Kitfor PTA-26V TIG TorchMagnum Parts Kit provides all thetorch accessories you need to startwelding. Parts kit provides collets,collet bodies, a back cap, aluminanozzles and tungstens in a varietyof sizes, all packaged in an easy tocarry reclosable pack.Order KP509TIG ModulePortable, high frequency unit withgas valve for TIG welding. Ratedat 300 amps/60% duty cycle.Order K930-2Control CableConnects welder and TIG Modulecontrols.Order K936-4Control Cable ExtensionAllows the TIG Module to beoperated at distances up to 200 ft.(61.9 m) from the power source.45 ft. (13.7 m) length.Order K937-45Arc Start SwitchNeeded if an Amptrol is not usedwhen TIG welding. Comes with a25 ft. (7.6 m) cable. Attaches tothe TIG torch for convenientfinger control.Order K814Contactor KitFor use with TIG Module andClassic 300D.Order K938-1WIRE FEEDER OPTIONSWire Feed ModuleProvides constant voltage (CV)output with excellent arc stabilityfor Innershield welding andMIG welding. Easy installation.Recommended wire feeder isthe LN-25 Ironworker .Order K623-1Remote Control Kit(Stick & Wire)For Classic and Pipeliner machines that have the wire feedmodule. Contains a rheostat forstick output, a potentiometerfor wire output and 100 ft. (30 m)of control cable.Order K2464-1LN-25 Ironworker Wire Feeder Portable CV unit for flux-cored andMIG welding with MAXTRAC wiredrive system. Includes digital metersfor wire feed speed/amperageand voltage, gas solenoid, internalcontactor and 5/64 in. (2.0 mm)drive roll kit for cored wire. Has 83%reduced wire feed speed capabilityfor 6 o’clock pipe welding withInnershield wire.Order K2614-9Classic 300D [ 5 ]K126 PRO Innershield GunFor self-shielded wire with 15 ft.(4.5 m) cable. For .062-5/64 in.(1.6-2.0 mm) wire. IncludesK466-10 Connector Kit.Order K126-12Drive Roll and Guide Tube KitFor .068-.072 in. (1.7-1.8 mm)cored or solid steel wire.Order KP1697-068Magnum PRO 350 Ready-Pak 15 ft., .035-5/64 in.Magnum PRO MIG/flux-coredwelding guns are rated 100%duty cycle. The guns are designedfor high amperage, high dutycycle applications in extremeenvironments where heat-resistanceand fast servicea

Module has 14-pin connector for Lincoln Electric wire feeders that use a control cable with 115V AC input: LN-7 GMA and LN-8. Built-in contactor for “cold-tip” electrode. (When CV wire welding with optional Wire Feed Module, idler may need to be set to “high” position for low Optional K2464-1 Remote Control Kit for stick and wire .

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