John Deere Gator Operator Manual - Tektite Manufacturing

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July 2013 John Deere Gator Operator ManualJohn Deere TX Gator Cab** Shown with optional featuresJohn Deere Gator CabThis Cab is designed and built to fitthe John Deere 4x2 Turf Gator andTX Gator.Designed and Built by:Tektite Manufacturing Inc:24157 Hwy 3P.O. Box 639Winkler, MBR6W 4A8CanadaPH: 204-331-3463Fax: 204-331-4159sales@tektite.cawww.tektite.caOne year standard productwarranty provided by Tektite.Caution** Please read installation instructions and follow all safety statements before attempting operatingthis ROPS product.** A copy of this operator manual should be kept with the machine operating manuals.** If this manual is lost, please contact your local John Deere dealer for a replacement.** NOTE: ONLY if seat belt kit is ordered from Tektite, will this Gator will meet ROPSrequirements.

July 2013 John Deere Gator Operator ManualTektite Manufacturing Incorporated thanks you for purchasing a John Deere Gator NON-ROPScab! Tektite has worked very hard to design and build this NON-ROPS product and we hopethat it provides you with many years of NON-ROPS protection.Tektite’s NON-ROPS products are designed to provide safe and dependable service duringoperation when they are properly maintained according to the instructions. Please read thisoperator manual carefully before using this NON-ROPS product.The photos/illustrations provided in this manual may not provide all the detail needed, and arefor reference only.All directions provided are from the reference point of the tractor seat facing the steeringwheel. All left and right references are from this view point.For reference, please fill in the information below. This will assist your dealer in providingservice for this NON-ROPS. It is advisable that this information be provided to your insurancecompany as well in the event that the tractor is lost or damaged.NOTE: If seat belt kit is ordered from Tektite, this Gator will meet ROPSstandards.Vehicle Model:NON-ROPS Serial Number:Date of Purchase:Dealer Name:

July 2013 John Deere Gator Operator ManualSafety PrecautionsSafety FirstRead these instructions carefully. It is essential that you read the instructions and safetyregulations before you attempt to assemble or use the features that are on this cab/NON-ROPS.Danger: Indicates an immediate hazardous situation which, if not avoided, will result in deathor serious injury.Warning: Indicates a potentially hazardous situation which, if not avoided, may result in deathor serious injury.Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minoror moderate injury.Important: Indicates that cab or property damage may result if instructions are not carefullyfollowed.NOTE: All products are designed to give safe, dependable service if they are operated andmaintained according to instructions. It is the owner’s responsibility to be certain anyoneoperating this product reads this manual, and all other applicable manuals, to become familiarwith this cab and all safety precautions. Failure to do so could result in serious personal injuryor cab damage. If you have any questions, consult your dealer. Read and understand thismanual before operation.NOTE: A safe operator is the best assurance against accidents. All operators, no matter howexperienced they may be, should read this operator manual and all other related manualsbefore attempting to operate features in this cab/NON-ROPS and operate the base tractor.Please read the following section and pay particular attention to all safety recommendationscontained in this manual and those labelled on the cab and on the tractor.

July 2013 John Deere Gator Operator ManualGeneral Safety1. Never let an unqualified or untrained driver operate the utility vehicle.2. Keep a fire extinguisher, with ABC rating securely fastened in the NON-ROPS. Maintain it andbe familiar with its use.3. Do not carry passengers.4. Never operate the utility vehicle in a closed building for a prolonged period. Ensure adequateventilation is present, as engine exhaust fumes are poisonous and can kill.5. Always keep sleeves, jackets or other loose clothing relatively tight and belted. Loose clothingmay catch on moving parts and result in severe personal injury or death.6. Provide a first-aid kit, securely attached inside of the NON-ROPS for use in case of accident.7. Never jump from the utility vehicle. There is a danger of tripping or falling on protrudingparts.8. Use steps and hand holds when mounting and dismounting the utility vehicle, or for servicingcomponents too high to reach from the ground.9. When seated in the NON-ROPS, fasten seat belt before starting the engine. A proper seat beltmust be worn at all times when using a NON-ROPS.10. Safety devices and shields are intended to protect operators from injury or death. Under nocircumstances should they be modified, disabled or removed.Operating Safety1. Always operate the utility vehicle controls while sitting in the operator’s seat.2. Lock seat in position and buckle seat belt before operating the utility vehicle.3. Avoid abrupt sharp turns at high speeds.4. On sloped terrain, do not make sharp turns as machine stability could be compromised.5. Operate the utility vehicle smoothly, avoid abrupt starts and stops.6. Keep all shields in place when operating the utility vehicle.7. Do not operate the utility vehicle when you are tired, sick, or impaired.8. Never operate the utility vehicle in confined areas; visibility next to the tractor is reduced.Injury to bystanders or damage to the NON-ROPS or equipment may result.SafetyCarefully review the procedures given in this manual and the utility vehicle operator’s manualwith all operators annually. It is important that all operators become familiar with, and followsafety precautions. Operating instructions must be given to everyone using the tractor beforeoperation and at least once yearly thereafter in compliance with OSHA Regulations 1928.57(United States).

July 2013 John Deere Gator Operator ManualSafe Operation on Rough Terrain1. Drive the utility vehicle slowly on hillsides and curves to eliminate the danger of tipping.Avoid slopes which are too steep for safe operation. Avoid sharp uphill turns.2. Always drive slowly enough over rough ground or obstructions. Drive at speeds slows enoughto ensure your safety.3. When driving out of a ditch, gully, or up a steep hillside, engage the clutch slowly. Avoidsharp uphill turns.4. When descending steep grades, select a sufficiently low gear to maintain control withminimum use of braking.5. Use caution when driving near the edge of a ditch or gully. It may cave in, causing the utilityvehicle to roll over.6. Be alert when operating near trees, slopes and around obstructions. Tree branches can causedamage to NON-ROPS components.Maintenance Safety1. Remove mud, crop residue, chains, and tools from steps and operator’s platform. They mayinterfere with pedal operation or entry/exit from utility vehicle.2. When servicing components are too high to reach from the ground use steps and handholds.Do not use fenders or shields that are not designed as steps.Safe Highway Operation1. Before operating the utility vehicle on, or near, public roadways check with your localauthorities for any local regulations that will affect you.2. Equip towed implements with slow moving vehicle (SMV) signs when traveling on publicroads.3. Install additional lights on implement rear to safeguard against rear end collisions.4. Use hazard warning flashers as required by law when transporting or driving on public roads.If the utility vehicle had warning flashers removed when mounting the NON-ROPS, they mustbe replaced prior to operation on public roads.5. Keep to the right, yielding right-of-way traffic, especially if pulling implements. Pull off theroad and stop to allow motorists to pass. Drive on the road shoulder, if permitted by law.6. Use extreme caution when pulling heavy loads at road speeds. Avoid hard application of theutility vehicle brakes at high speed.7. Always drive slowly near curbs, approaches or ditches.8. If equipped, ensure headlights are aligned so they will not blind the operator’s of oncomingvehicles. If the utility vehicle is not equipped with turn signals and law requires them, installthem prior to operating on or near public roads.

July 2013 John Deere Gator Operator Manual9. Use your turn signals, checking for traffic well in advance of turning. If the utility vehicle isnot equipped with turn signals and law requires them, install them prior to operating on or nearpublic roads.Safety Decals1. Keep decals clean. Remove dirt with a wet clean cloth when necessary.2. Replace safety decals if destroyed, missing, painted over or unreadable. If any safety decalsare covered or obscured when the NON-ROPS is mounted, it is recommended that youpurchase replacement decals from the utility vehicle manufacturer. Mount them in a readablelocation at, or near, their original location before operating the utility vehicle.3. New NON-ROPS decals and utility vehicle decals are available from your utility vehicle dealer.NON-ROPS Safety1. Install the NON-ROPS in accordance with Tektite mounting instructions. Failure to do so mayaffect the NON-ROPS ability to withstand a roll over.2. If the NON-ROPS is subjected to alteration, structural damage or involved in an over turnaccident, the entire structure must be replaced. Failure to do so may result in injury or death inthe event of a roll over.3. If the utility vehicle in not equipped with seat belts, purchase approved seat belts from theutility vehicle manufacturer or Tektite prior to operating the utility vehicle.4. Always fasten seat belts prior to operating the utility vehicle.5. Always operate the utility vehicle from the operator’s seat.6. Remove mud, crop residue, chains and tools from steps and operator’s platform. They mayinterfere with pedal operation or entry/exit from the utility vehicle.7. Remove all loose chains, tools, and equipment from the operator’s platform. Failure to do somay cause injury or death in the event of a roll over.8. Do not install the NON-ROPS on a utility vehicle model that the NON-ROPS is not designatedfor (compatible utility vehicle designations are printed on the NON-ROPS serial number plate).The NON-ROPS is designed specifically for individual models to ensure NON-ROPS requirementswill be met. Installing the NON-ROPS on a non designated utility vehicle may result in injury ordeath.Emergency ExitsThis NON-ROPS has 2 exits, which may be used in an emergency: left and right side doors.

July 2013 John Deere Gator Operator ManualOperating InstructionsImportantThe following section locates, identifies and briefly describes the functions of all cab controls.All operators should familiarize themselves with control location and function prior to operatingthe tractor. Failure to do so may result in unsafe operation of the tractor and possible injury ordeath to operators and bystanders.There is one switch plate located in the cab. The following switches are available and theirfunctionality is described.Cab Switch Plate1. Front Wiper Rocker Switch (standard)Low position: OffHigh position: OnNote: indicator light activates when wiper is on.2. Rear Wiper Rocker Switch (not available on all models)Low position: OffHigh position: OnNote: indicator light activates when wiper is on.3. Front Work Light Rocker Switch (optional)Low position: OffHigh position: OnNote: indicator light activates when work lights are on.

July 2013 John Deere Gator Operator Manual4. Rear Work Light Rocker Switch (optional)Low position: OffHigh position: OnNote: indicator light activates when work light is on.5. Beacon Rocker Switch (optional)Low position: OffHigh position: OnNote: indicator light activates when work lights are on.6. Water Heater Fan Rocker Switch (optional)Low position: OffHigh position: OnNote: indicator light activates when work lights are on.Optional RoadPro 12V Electric HeaterLow Position: HeaterMiddle Position: OffHigh Position: FanTop Control Knob: Moderates internal fan speed.Standard and optional features are individually fused, and the fuses can be accessed behind theplug in the middle of the switchplate.Cab Circuit ProtectionThe Tektite NON-ROPS cab is wired to provide maximum protection against individual circuitoverload. All optional components are fused internally behind the cab switch plate, except forthe 12v heater. The 12v heater has dual fuses on the body of the heater unit itself. Cab wiringis direct to the tractor battery. DO NOT leave 12v heater option activated when tractor is notrunning as battery run down can occur.

July 2013 John Deere Gator Operator ManualAfter your NON-ROPS has been installed:Before starting a utility vehicle equipped with a Tektite NON-ROPS cab:1. Clear the operator platform of all tools. Tools left in or around the NON-ROPS and utilityvehicle can cause operator interference which could lead to bodily injury and/or damage themachine.2. Inspect the NON-ROPS and utility vehicle to ensure all bolts are tight and re-tighten ifrequired.3. Ensure that all pedals, levers, and controls have adequate clearance for normal operation.4. Ensure that all electrical components of both the NON-ROPS and utility vehicle operatenormally.5. Ensure your door latches properly onto the striker pin. Immediately after installation, theNON-ROPS frame may flex slightly from installation, and the door latch will need to be realigned for proper operation. Loosen the striker pin, striker mounting plate and door latch asnecessary to get a proper alignment of the door striker.Service Parts Breakdowns:Following are parts breakdowns for components that may require service parts replacementduring the life of the cab. If you require replacement parts, please contact the dealer that youpurchased the cab from and indicate which parts you require.

IndexFile NameDescriptionQty1A00-0013Service Part #TEKT-00095MM Bushing142A00-0014THICK-BUSHING8MM Bushing63A00-0019STEP-BOLT1-4X1Step Bolt, 1/4" x 1", MB14A00-0020STEP-BOLT1-4X1-1-4Step Bolt, 1/4" x 1 1/4", MB65A00-0021FLANGE-NUT-1-4Flange Nut, 1/4", YD76A00-0033315-080Rear Wiper Shaft Grommet17A00-0043WWF-MOTORWWF Wiper Motor, 1" Shaft18J05-0004JDTXCAB-057Windshield 24Tektite Manufacturing Inc.24157 Hwy 3, Box 639, Winkler MB, R6W 4A8, CanadaNotice of ConfidentialityThis material is property of Tektite ManufacturingInc and is not to be used by the recipient for anypurpose other than the purpose for which it wastransmitted. The material remains the property ofTektite and shall be returned upon request. Thematerial may not be reproduced or disclosed to thirdparties without the written consent of Tektite.Tolerances:Unless otherwisespecifiedX.X 1/16"Angular 1.0 Req'd:CNC:Description:Drawn By:Date:Units:Daryl FurkaloChecked By:2011-01-13Date:Windshield AssemblyFile Name:Imp. JDTXCAB-ASM-010Size:B

IndexFile NameDescriptionQty1A00-0013Service Part #TEKT-00095MM Bushing122A00-0014THICK-BUSHING8MM Bushing63A00-0020STEP-BOLT1-4X1-1-4Step Bolt, 1/4" x 1 1/4", MB64A00-0021FLANGE-NUT-1-4Flange Nut, 1/4", YD65J05-0006JDTXCAB-038Rear Window16J05-0011JDTXCAB-056Rear Window Seal1432165Tektite Manufacturing Inc.24157 Hwy 3, Box 639, Winkler MB, R6W 4A8, CanadaNotice of ConfidentialityThis material is property of Tektite ManufacturingInc and is not to be used by the recipient for anypurpose other than the purpose for which it wastransmitted. The material remains the property ofTektite and shall be returned upon request. Thematerial may not be reproduced or disclosed to thirdparties without the written consent of Tektite.Tolerances:Unless otherwisespecifiedX.X 1/16"Angular 1.0 Req'd:CNC:Description:Drawn By:Date:Units:Daryl FurkaloChecked By:2011-01-13Date:Rear Window AssemblyFile Name:Imp. JDTXCAB-ASM-009 OPSize:B

IndexFile NameDescriptionQty1A00-0001Service Part #DLP-HANDLEOutside Push Button Handle12A00-0003RIGHT-LATCHSuicide Door Right Latch13A00-0013TEKT-00095MM Bushing164A00-0018STEP-BOLT1-4X1-1-2Step Bolt, 1/4" x 1 1/2", MB35A00-0019STEP-BOLT1-4X1Step Bolt, 1/4" x 1", MB16A00-0020STEP-BOLT1-4X1-1-4Step Bolt, 1/4" x 1 1/4", MB47A00-0021FLANGE-NUT-1-4Flange Nut, 1/4", YD108A00-0022FLANGE BOLT M6X25Flange Bolt, M6x25, YD19A00-0040REID-RST-160-RST-163Grab Handle110A00-0042TEKT-ASM-001RRight Cab Door Hinge Weldment, Upper111A00-0118FLANGE BOLT 1-4X1Flange Bolt, 1/4" x 1", YD212A00-0229TEKT-ASM-029RRight Door Hinge Weldment, Lower113J05-0005JDTXCAB-037Door Glass114J05-0009JDTXCAB-ASM-007RRight Door Frame Weldment115J05-0010JDTXCAB-055Door Weatherseal11510674314519811213Tektite Manufacturing Inc.24157 Hwy 3, Box 639, Winkler MB, R6W 4A8, CanadaNotice of ConfidentialityThis material is property of Tektite ManufacturingInc and is not to be used by the recipient for anypurpose other than the purpose for which it wastransmitted. The material remains the property ofTektite and shall be returned upon request. Thematerial may not be reproduced or disclosed to thirdparties without the written consent of Tektite.Tolerances:Unless otherwisespecifiedX.X 1/16"Angular 1.0Req'd:CNC:Description:Drawn By:Date:Units:Daryl FurkaloChecked By:2013-08-06Date:Right Door AssemblyFile Name:Imp. JDTXCAB-ASM-008 RT OPSize:B

IndexFile NameDescriptionQty1A00-0001Service Part #DLP-HANDLEOutside Push Button Handle12A00-0002LEFT-LATCHSuicide Door Left Latch13A00-0013TEKT-00095MM Bushing164A00-0018STEP-BOLT1-4X1-1-2Step Bolt, 1/4" x 1 1/2", MB35A00-0019STEP-BOLT1-4X1Step Bolt, 1/4" x 1", MB16A00-0020STEP-BOLT1-4X1-1-4Step Bolt, 1/4" x 1 1/4", MB47A00-0021FLANGE-NUT-1-4Flange Nut, 1/4", YD108A00-0022FLANGE BOLT M6X25Flange Bolt, M6x25, YD19A00-0039TEKT-ASM-001Left Door Hinge Weldment, Upper110A00-0040REID-RST-160-RST-163Grab Handle111A00-0118FLANGE BOLT 1-4X1Flange Bolt, 1/4" x 1", YD212A00-0228TEKT-ASM-029Left Door Hinge Weldment, Lower113J05-0005JDTXCAB-037Door Glass114J05-0007JDTXCAB-ASM-007Left Door Frame Weldment115J05-0010JDTXCAB-055 LTDoor Weatherseal115976101481112513413Tektite Manufacturing Inc.24157 Hwy 3, Box 639, Winkler MB, R6W 4A8, CanadaNotice of ConfidentialityThis material is property of Tektite ManufacturingInc and is not to be used by the recipient for anypurpose other than the purpose for which it wastransmitted. The material remains the property ofTektite and shall be returned upon request. Thematerial may not be reproduced or disclosed to thirdparties without the written consent of Tektite.Tolerances:Unless otherwisespecifiedX.X 1/16"Angular 1.0Req'd:CNC:Description:Drawn By:Date:Units:Daryl FurkaloChecked By:2013-08-06Date:Gator Door Assembly, LeftFile Name:Imp. JDTXCAB-ASM-008 OPSize:B

IndexFile NameDescriptionQty1A00-0024Service Part #BUSS-15600-08-11Power Block/Ground12A00-0055TEKT-0019Fir Tree Fastener43A00-0065TEKT-ASM-005On-Off Switch w/Lens74A00-0067TEKT-ASM-007Mom-Off-Mom Rocker Switch15A00-0223TEKT-ASM-013Steel Top Switchplate w/Decal16A00-0224TEKT-01043" Plug, Steel Top1653241Tektite Manufacturing Inc.24157 Hwy 3, Box 639, Winkler MB, R6W 4A8, CanadaNotice of ConfidentialityThis material is property of Tektite ManufacturingInc and is not to be used by the recipient for anypurpose other than the purpose for which it wastransmitted. The material remains the property ofTektite and shall be returned upon request. Thematerial may not be reproduced or disclosed to thirdparties without the written consent of Tektite.Tolerances:Unless otherwisespecifiedX.X 1/16"Angular 1.0Req'd:CNC:Description:Drawn By:Date:Units:Daryl FurkaloChecked By:2013-07-05Date:Steel Top Switchplate AssemblyFile Name:Imp. TEKT-ASM-027Size:B

July 2013 John Deere Gator Operator Manual John Deere TX Gator Cab ** Shown with optional features . John Deere Gator Cab This Cab is designed and built to fit the John Deere 4x2 Turf Gator and TX Gator. Designed and Built by: Tektite Manufacturing Inc: 24157 Hwy 3 . P.O. Box 639 . Winkler, MB . R6W 4A8 . Canada . PH: 204-331-3463 . Fax: 204 .

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