INSTALLATION INSTRUCTIONS FOR PACKAGE HEAT PUMP OR PACKAGE .
INSTALLATION INSTRUCTIONS FORPACKAGE HEAT PUMP OR PACKAGE COOLING UNITTable of ContentsHEAT PUMP/ELECTRIC COOLING SAFETY.1INSTALLATION REQUIREMENTS .2Tools and Parts .2Location Requirements .2Ductwork Requirements .4Electrical Requirements .4INSTALLATION INSTRUCTIONS .4Inspect Shipment .4Place Heat Pump or Air Conditioning Unit in Final Location.5Connect Condensate Drain .5Install Ductwork.5Filters .5Electric Heat Installation and Adjustment.6Make Electrical Connections .6Complete Installation .7SEQUENCE OF OPERATION .7Start-up Procedure—Cooling Cycle .7Start-up Procedure—Heat Pump .8Final System Checks.8Explanation and Guidance—Heat Pump.8Defrost Cycle.9System Troubleshooting .10Circulating Air Blower.11Blower Performance Data .12CHARGE VERIFICATION .14SYSTEM MAINTENANCE .16TROUBLESHOOTING .17ASSISTANCE OR SERVICE .20Accessories .20HEAT PUMP/ELECTRIC COOLING SAFETYRecognize this symbol as a safety precaution.Please adhere to the following warnings and cautions when installing, adjusting, altering, servicing or operating this unit.ATTENTION INSTALLATION PERSONNELPrior to installation, thoroughly familiarize yourself with this installation manual. Observe all safety warnings.During installation or repair, caution is to be observed.It is your responsibility to install the product safely and to educate the customer on its safe use.Recognize Safety Symbols, Words and LabelsThe following symbols and labels are used throughout this manual toindicate immediate or potential hazards.It is the owner’sresponsibility to read and comply with all safety information andinstructions accompanying these symbols. Failure to heed safetyinformation increases the risk of serious personal injury or death,property damage and/or product damage.WARNINGHazards or unsafe practices could result in propertydamage, product damage, severe personal injury or death.Goodman 1CAUTIONHazards or unsafe practices may result in propertydamage, product damage, personal injury or death.Placehofor BaCodeWhirlpool Gold ModelsWGPH45**AM, WPC45**AMWPIO-362CAUTIONGoodman 9Hazards or unsafe practices may result in propertyor product damage.Tradewinds Distributing Company, LLC14610 Breakers DriveJacksonville, FL 32258
WARNINGWARNINGHIGH VOLTAGE!Goodman6Installation and repair of this unit shouldbe performed ONLY by individuals meetingthe requirements of an “Entry Level Technician”as specified by the Air-Conditioning, Heating andRefrigeration Institute (AHRI). Attempting toinstall or repair this unit without such background mayresult in product damage, personal injury or death.Goodman 7WARNINGDo not connectto or use any deviceGoodman36that is not design-certified for use with this unit. Serious property damage,personal injury, reduced unit performance and/or hazardousconditions may result from the use of such non-approveddevices.WARNINGGoodman98Connecting unit ductwork to unauthorized heat producingdevices such as a fireplace insert, stove, etc., may resultin property damage, fire, carbon monoxide poisoning,explosion, personal injury or death.WARNINGThis product contains or produces a chemical orchemicals whichGoodmanmay cause serious45illness or death andwhich are known to the State of California to causecancer, birth defects or other reproductive harm.Disconnect ALL power before servicing.Multiple power sources may be present.Failure to do so may cause property damage,personal injury or death.WARNINGThis unit must not be used as a “construction heater”Goodman 79during the finishing phases of construction on a newstructure. This type of use may result in premature failureof the unit due to extremely low return air temperaturesand exposure to corrosive or very dirty atmospheres.WARNINGGoodman37To prevent the risk of property damage, personal injury, ordeath, do not store combustible materials or use gasolineor other flammable liquids or vapors in the vicinity of thisunit.IMPORTANT: The United States Environmental ProtectionAgency (EPA) has issued various regulations regarding theintroduction and disposal of refrigerants in this unit. Failure tofollow these regulations may harm the environment and can leadto the imposition of substantial fines. These regulations may varyby jurisdiction. A certified technician must perform the installationand service of this product. Should questions arise, contact yourlocal EPA office.This product is designed and manufactured to permit installationin accordance with national codes. It is the installer’sresponsibility to install this unit in accordance with national codesand/or prevailing local codes and regulations.INSTALLATION REQUIREMENTSThese instructions are intended as a general guide only for use byqualified persons and do not supersede any national or localcodes in any way. Compliance with all local, state, or nationalcodes pertaining to this type of equipment should be determinedprior to installation.Read this entire instruction manual, as well as the instructionssupplied in separate equipment, before starting the installation.The installation of the heat pump or air conditioning unit, wiring,warm air ducts, venting, etc., must conform to the requirementsof the National Fire Protection Association; the National ElectricalCode, ANSI/NFPA No. 70 (latest edition) in the United States, andany state laws, local ordinances (including plumbing orwastewater codes). Local authorities having jurisdiction shouldbe consulted before installation is made. Such applicableregulations or requirements take precedence over the generalinstructions in this manual.Tools and PartsGather the required tools before starting installation. Read andfollow the instructions provided with any tools listed here.2Tools needed ⁵ ₁₆" nut driverScrewdriver Tape measureParts neededCheck local codes and existing electrical supply. Read “ElectricalRequirements” and “Ductwork Requirements” before purchasingparts.Location RequirementsConsider the effect of the outdoor fan noise on conditionedspace and any adjacent occupied space. It is recommended thatthe unit be placed so that the condenser air discharge does notblow toward windows less than 25 ft (7.6 m) away.Heat pumps require special location consideration in areas ofheavy snow accumulation and/or areas with prolongedcontinuous subfreezing temperatures. Heat pump unit baseshave holes under the outdoor coil to permit drainage of defrostwater accumulation. The unit must be situated to allow freeunobstructed drainage of the defrost water and ice. A minimum2" (5.1 cm) clearance under the outdoor coil is required in milderclimates.
Ground Level Preinstallation DetailsThe ductwork must be placed into the roof curb beforemounting the package unit.The unit should be set on a solid, level foundation, preferably aconcrete slab at least 4" (10.2 cm) thick. The slab should beabove ground level and surrounded by a graveled area for gooddrainage. Any slab used as a unit’s foundation should not adjointhe building, since it is possible that sound and vibration may betransmitted to the structure.Rooftop Preinstallation DetailsRoof Curb G 2009 ENV3Check that the roof is weathertight and allows proper drainage ofcondensation. Use steel or treated wood beams as unit supportfor load distribution.NOTE: To ensure proper condensate drainage, the unit must beinstalled in a level position. To avoid possible property damage or personal injury, theroof must have sufficient structural strength to carry theweight of the unit(s) and snow or water loads as required bylocal codes. Consult a structural engineer to determine theweight capabilities of the roof. The unit may be installed directly on wood floors or on ClassA, Class B, or Class C roof covering material. To avoid possible personal injury, a safe, flat surface forservice personnel should be provided.Rooftop InstallationMinimum ClearancesRoof Curb Installations OnlyNOTES: Sufficient structural support must be determined prior tolocating and mounting the curb and package unit. Curb insulation, cant strips, flashing and general roofingmaterial are furnished by the contractor. Curbing must be installed in compliance with the NationalRoofing Contractors Association Manual. Construct ductwork using current industry guidelines.The unit is designed to be located outside the building with anunobstructed condenser air inlet and discharge. Additionally, theunit must be situated to permit access for service andinstallation.Condenser air enters from 3 sides. Air discharges upward fromthe top of the unit. Refrigerant gauge connections are made onthe right-hand side of the unit as you face the compressorcompartment.Electrical connections can be made on the right-hand side of theunit. The best and most common application is for the unit to belocated 10" (25.4 cm) from the wall (4" [10.2 cm] minimum) withthe connection side facing the wall. This close-to-the-wallapplication minimizes exposed wiring. Close-to-the-wallapplication assures free, unobstructed air to the other 2 sides. Inmore confined application spaces, such as corners, provide aminimum 10" (25.4 cm) clearance on all air inlet sides.Allow 18" (45.7 cm) minimum for service access to thecompressor compartment and controls. The top of the unitshould be completely unobstructed.If the unit is to be located under an overhang, there should be aminimum of 36" (91.4 cm) clearance and provisions made todeflect the warm discharge air out from under the overhang.3
Down Discharge ApplicationsMinimum Clearances10"(25.4 cm)ACut insulation around bottom openings and remove panels fromthe bottom of the unit, saving the screws holding the panels inplace.NOTE: Single phase models require installation of horizontal ductkit #20464501PDGK (medium chassis) and #20464502PDGK(large chassis).Panel Removal36"(91.4 cm)BC 36"(91.4 cm)36"(91.4 cm)A. WallB. UnitC. CurbBAA. Supply air panelB. Return air panelDuctwork Requirements Install all conditioned air plenums, ducts and air filters inaccordance with NFPA 90B Standard for the Installation ofWarm Air Heating and Air-Conditioning Systems (latestedition).The heat pump or air conditioning unit is provided withflanges for the connection of the plenum and ducts.All air filters must be listed as Class 2 air filters.All ductwork must be made of materials and insulated tomeet local, state and national codes. Ductwork installedoutdoors must be sealed, weatherproof and sheltered againstphysical damage. Caulking, flashing or other means ofadequately providing a permanent weather seal should beused where duct penetrates a building or structure opening.Airflow ConversionUnits can easily be converted from horizontal to downflow airflowdelivery. In downflow or high static installations, the installershould measure the total external static and review the blowerperformance charts before performing the installation. In someinstallations it will be necessary to change the blower speed toprovide proper airflow.Horizontal AirflowSingle phase models are shipped without horizontal duct covers.If needed, these kits may be ordered through your local supplier.Electrical RequirementsWARNINGHIGH VOLTAGE!Disconnect ALL power before servicing.6 be present.Multiple powerGoodmansources mayFailure to do so may cause property damage,personal injury or death.NOTE: All outdoor wiring must be suitable for outdoor use. Usecopper conductors only. All field wiring must be done in accordance with NationalElectrical Code requirements, applicable requirements of UL,or local codes, where applicable. Electrical wiring, disconnect means and over-currentprotection are to be supplied by the installer. Refer to therating plate for the maximum over-current protection,minimum service ampacity, and operating voltage. See thewiring connection diagrams in “Troubleshooting.” This heat pump or air conditioning unit must be electricallygrounded in accordance with National Electric Code (ANSI/NFPA 70) requirements, applicable requirements of UL, or localcodes, where applicable.INSTALLATION INSTRUCTIONSBe sure to examine the heat pump or air conditioning unitinside the carton if the carton is damaged.Inspect ShipmentThis heat pump or air conditioning unit is shipped in onepackage, completely assembled and wired. The indoorthermostat and accessories are shipped in a separate cartonwhen ordered. Check the heat pump or air conditioning unit rating plate toconfirm specifications are as ordered. Upon receipt of heat pump or air conditioning unit, inspect itfor possible shipping damage.4 If damage is found, it should be noted on the carrier’s freightbill. Damage claims should be filed with the carrierimmediately. Claims of shortages should be filed with theseller within 5 days.NOTE: If any damages are discovered and reported to the carrier,do not install the heat pump or air conditioning unit, since yourclaim may be denied.
APlace Heat Pump or Air Conditioning Unit inFinal LocationFWARNINGGoodman109To prevent propertydamage,the unit should remain inan upright position during all rigging and movingoperations. To facilitate lifting and moving when a craneis used, place the unit in an adequate cable sling.WARNINGTo prevent property damage, personal injury or death,ensure the roof hassufficient structuralGoodman110 strength to carrythe weight of the unit(s), roof curb, snow loads and waterloads as required by local codes. Consult a structuralengineer to determine the weight capabilities of the roof.CAUTIONGoodmanTo avoid possible personalinjury, 111a safe, flat surface forservice personnel should be provided.IMPORTANT: If you are using a bottom discharge with the roofcurb, the ductwork should be attached to the curb prior to theinstallation of the unit.Lower the unit carefully onto the roof mounting curb. While youare rigging the unit, the center of gravity will cause the condenserend of the unit to be lower than the supply air end.RiggingBECDA. Drain connectionB. 2" (5.1 cm) minimumC. 3" (7.6 cm) minimumD. Positive liquid seal (required)E. Flexible tubing, hose or pipeF. UnitInstall DuctworkIMPORTANT: Install ductwork in accordance with NFPA 90B and any localcodes. When the unit is installed so that the supply ducts carry aircirculated by the unit to areas outside the space containingthe unit, the return air shall be handled by a duct or ductssealed to the unit casing and terminated outsides the spacecontaining the unit. If there is no complete return air duct system, the return airconnection must be sealed to the unit casing and run full sizeto a location outside the utility room or space housing the unitto avoid a negative pressure on the venting system.FiltersFilters are not provided with unit, and must be supplied andinstalled in the return duct system by the installer. A field installedfilter grille is recommended for easy and convenient access tothe filters for periodic inspection and cleaning. Filters must haveadequate face area for the rated quantity of the unit. See the AirDelivery Table for the recommended filter size.Air Delivery TableNominal Filter Areasq ft (cm2)Placeholder for Rigging )500Connect Condensate DrainThe condensate drain connection of the evaporator is a halfcoupling of ³ ₄" N.P.T. A ³ ₄" drain line with trap must be installedon all applications to avoid accumulation of condensate.Condensate Drain Connection Install the condensate drain trap as shown. Use a ³ ₄" (1.9 cm)NPT drain connection size or larger.An external trap must be installed for proper condensatedrainage.Unit must be level or slightly inclined toward drain.DispblosaeFilterilterent FanPerm1,000 1,500 2,000 2,500Airflow - SCFM3,000 3,500Minimum Filter SizeNominal Size—in. (cm)Nominal Area—sq ft (cm2)10 x 20 (25.4 x 50.8)1.4 (1,301)14 x 20 (35.6 x 50.8)1.9 (1,765)14 x 25 (35.6 x 63.5)2.4 (2,230)15 x 20 (38.1 x 50.8)2.1 (1,951)16 x 20 (40.6 x 50.8)2.2 (2,044)16 x 25 (40.6 x 63.5)2.8 (2,601)20 x 20 (50.8 x 50.8)2.8 (2,601)20 x 25 (50.8 x 63.5)3.5 (3,252)25 x 25 (63.5 x 63.5)4.3 (3,995)5
Electric Heat Installation and AdjustmentMake Electrical ConnectionsWiringWARNINGGoodman 6 HIGH VOLTAGE!WARNINGDisconnect ALL power before servicing.Goodman 6HIGH VOLTAGE!Multiple power sources may be present.Disconnect ALL power before servicing.Failure to do so may cause property damage,personal injury or death.Multiple power sources may be present.This series of electric cooling and heat pump package equipmentis designed to accept a field installed electric heat kit. The unit isequipped to easily install the HKR Series Electric Heat Kit. Fullinstallation instructions are included in this kit. Please use thisdocument for guidance in field equipping the package unit withelectric heat.Choose the heat kit that fits the application for the specificinstallation. Permanently mark the unit’s nameplate with themodel being installed. High and low voltage connections aredetailed in the heat kit instructions.Indoor blower motor speed tap selection may need to bemodified to accommodate normal continuous operation toprevent a nuisance trip. See the following charts.WPC45(24-48) ModelsElectric Heat KWUnit Model 536AM413333xWPC4542AM413333xWPC4548AM4133333All models are factory-shipped at T3 speed.WGPH45(24-60) ModelsElectric Heat KWUnit Model 60AM41xxxxxFailure to do so may cause property damage,personal injury or death.All wiring should be made in accordance with the NationalElectrical Code (N.E.C). The local power company should beconsulted to determine the availability of sufficient power tooperate the unit. The voltage, frequency and phase at the powersupply should be checked to make sure it corresponds to theunit’s rated voltage requirement.Install a branch circuit fused disconnect near the unit, inaccordance with the N.E.C. or local codes. Wire sizes and overcurrent protection should be determined from the unit nameplateampacity and in accordance with Branch Circuit Ampacity chartor the N.E.C. Under no circumstances should wiring be sizedsmaller than is recommended by either of these 2 sources.Branch CircuitAmpacitySupply WireLength—ft (m)1520253035404550200 (61)64443322150 (45.7)86644433100 (30.5)10886664450 (15.2)141210108866Fuses smaller
This heat pump or air conditioning unit is shipped in one package, completely assembled and wired. The indoor thermostat and accessories are shipped in a separate carton when ordered. Check the heat pump or air conditioning unit rating plate to confirm specifications are as ordered. Upon receipt of heat pump or air conditioning unit, inspect it
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Package style descriptive code LQFP (low profile quad flat package) Package body material type P (plastic) JEDEC package outline code MS-026 BCD Mounting method type S (surface mount) Issue date 25-01-2016 Manufacturer package code 98ASS23234W Table 1. Package summary Parameter Min Nom Max Unit package length 9.8 10 10.2 mm package width 9.8 10 .
2.12 Two-shells pass and two-tubes pass heat exchanger 14 2.13 Spiral tube heat exchanger 15 2.14 Compact heat exchanger (unmixed) 16 2.15 Compact heat exchanger (mixed) 16 2.16 Flat plate heat exchanger 17 2.17 Hairpin heat exchanger 18 2.18 Heat transfer of double pipe heat exchanger 19 3.1 Project Flow 25 3.2 Double pipe heat exchanger .
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