75/80/90/100/115 EFI FourStroke - Brunswick Corporation

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! WARNINGThe engine exhaust from this product contains chemicalsknown to the state of California to cause cancer, birthdefects or other reproductive harm.engi90-8M0055679 31175/80/90/100/115 EFI FourStrokeEPA Emissions RegulationsOutboards sold by Mercury Marine in the United States arecertified to the United States Environmental ProtectionAgency as conforming to the requirements of the regulationsfor the control of air pollution from new outboard motors.This certification is contingent on certain adjustments beingset to factory standards. For this reason, the factoryprocedure for servicing the product must be strictly followedand, wherever practicable, returned to the original intent ofthe design. Maintenance, replacement, or repair of theemission control devices and systems may beperformed by any marine engine repair establishment orindividual.Engines are labeled with an Emission Control Informationdecal as permanent evidence of EPA certification. 2012 Mercury MarineThank Youfor your purchase of one of the finest outboards available.You have made a sound investment in boating pleasure.Your outboard has been manufactured by Mercury Marine, aworld leader in marine technology and outboardmanufacturing since 1939. These years of experience havebeen committed to the goal of producing the finest qualityproducts. This led to Mercury Marine's reputation for strictquality control, excellence, durability, lasting performance,and being the best at providing after the sale support.Please read this manual carefully before operating youroutboard. This manual has been prepared to assist you inthe operation, safe use, and care of your outboard.All of us at Mercury Marine took pride in building youroutboard and wish you many years of happy and safeboating.Again, thank you for your confidence in Mercury Marine.

Warranty MessageThe product you have purchased comes with a limited warrantyfrom Mercury Marine, the terms of the warranty are set forth inthe Warranty Information section of this manual. The warrantystatement contains a description of what is covered, what is notcovered, the duration of coverage, how to best obtain warrantycoverage, important disclaimers and limitations of damages,and other related information. Please review this importantinformation.The description and specifications contained herein were ineffect at the time this manual was approved for printing. MercuryMarine, whose policy is one of continued improvement, reservesthe right to discontinue models at any time, to changespecifications, designs, methods, or procedures without noticeand without incurring obligation.Mercury Marine, Fond du Lac, Wisconsin U.S.A.Litho in U.S.A. 2011, Mercury MarineMercury, Mercury Marine, MerCruiser, Mercury MerCruiser,Mercury Racing, Mercury Precision Parts, Mercury Propellers,Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Pro Max,OptiMax, Sport‑Jet, K‑Planes, MerCathode, RideGuide,SmartCraft, Zero Effort, M with Waves logo, Mercury with Waveslogo, and SmartCraft logo are all registered trademarks ofBrunswick Corporation. Mercury Product Protection logo is aregistered service mark of Brunswick Corporation.Mercury Premier ServiceMercury evaluates the service performance of its dealers andassigns its highest rating of "Mercury Premier" to thosedemonstrating an exceptional commitment to service.Earning a Mercury Premier Service rating means a dealer: Achieves a high 12 month service CSI (CustomerSatisfaction Index) score for warranty service. Possesses all necessary service tools, test equipment,manuals, and parts books. Employs at least one Certified or Master technician.iieng

Provides timely service for all Mercury Marine customers.Offers extended service hours and mobile service, whenappropriate.Uses, displays, and stocks adequate inventory of genuineMercury Precision Parts.Offers a clean, neat shop with well organized tools andservice literature.Declaration of Conformity Four Stroke ‑ For Recreational CraftPropulsion Engines with the Requirements of Directive94/25/EC as amended by 2003/44/ECName of engine manufacturer: Mercury MarineAddress: W6250 Pioneer Road P.O. Box 1939Town: Fond du Lac, WIPost Code: 54936‑1939Country: USAName of Authorized Representative: Brunswick Marine in EMEA Inc.Address: Parc Industriel de Petit‑RechainTown: VerviersPost Code: 4800Country: BelgiumName of Notified Body for exhaust emission assessment: Det NorskeVeritas ASAddress: Veritasveien 1Town: HovikPost Code:1322Country:NorwayID Number: 0575Name of Notified Body for noise emission assessment: Det NorskeVeritas ASAddress: Veritasveien 1Town: HovikengPost Code:1322Country:NorwayiiiID Number: 0575

Conformity assessmentmodule used for exhaustemissions: B C B E B F G H stage II of Directive Directive97/68/EC88/77/ECor engine type approvedaccording to:Conformity assessmentmodule used for noiseemissions: B D A Aa G HOther Community Directives applied: Safety of Machinery Directive98/37/EC; Electromagnetic Compatibility Directive 2004/108/ECDescription of Engines and Essential RequirementsEngine TypeFuel TypeCombustion Cycle z or sterndrive without integral exhaust Diesel 2 stroke Outboard engine Petrol 4 strokeIdentification of Engines Covered by This Declaration ofConformityName of engine familyUnique engineidentification number:starting serial numberEC Module HcertificatenumberVerado 6 cylinder 200, 225,250, 275, 300, 350 hpOP401000 or 1B227000RCD‑H‑2Verado 4 cylinder 135, 150,175, 200 hpOP401000 or 1B227000RCD‑H‑2L4NA 4 cylinder 80, 100, 115hpOP401000 or 1B227000RCD‑H‑2iveng

nt/methodtechnicalfilePlease specify inmore detail(* mandatorystandard)Annex 1.B—Exhaust EmissionsB.1 engineidentification B.2 exhaustemissionrequirements * B.3 durability B.4 owner'smanual ISO 8665: 1995* EN ISO8178‑1:1996Annex 1.C—Noise EmissionsC.1 Noise emissionlevels * EN ISO 14509C.2 Owner'smanual Owner's manualThis declaration of conformity is issued under the sole responsibility of themanufacturer. I declare on behalf of the engine manufacturer that the enginesmentioned preceding complies with all applicable essential requirements inthe way specified.Name / function:Mark D. Schwabero, President,Mercury OutboardDate and place of issue:July 24, 2008Fond du Lac, Wisconsin, USAengv

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WARRANTY INFORMATIONWarranty Registration. 1Transfer of Warranty. 2Transfer of Mercury Product Protection (Extended ServiceCoverage) Plan United States and Canada. 2FourStroke Outboard Limited Warranty. 3FourStroke Outboard Limited Warranty. 7FourStroke Outboard Limited Warranty. 113 Year Limited Warranty Against Corrosion. 15Warranty Coverage and Exclusions. 18U.S. EPA Emissions Limited Warranty. 20Emission Control System Components. 20California Emissions Limited Warranty. 21California Air Resources Board Explanation of Your CaliforniaEmission Control Warranty Statement. 25Emission Certification Star Label. 26engvii

General InformationBoater's Responsibilities. 28Before Operating Your Outboard. 28Boat Horsepower Capacity. 29High‑Speed and High‑Performance Boat Operation. 29Outboard Remote Control Models . 30Remote Steering Notice. 30Outboard Mounting Notice. 31Propeller Selection. 32Lanyard Stop Switch. 33Protecting People in the Water. 36Passenger Safety Message ‑ Pontoon Boats and Deck Boats. 37Wave and Wake Jumping. 38Impact with Underwater Hazards. 39Exhaust Emissions. 41Selecting Accessories for Your Outboard. 43Safe Boating Suggestions. 43Recording Serial Number. 45Specifications. 45Component Identification. 47TransportingTrailering Boat/Outboard. 48Fuel and OilFuel Recommendations. 49Low Permeation Fuel Hose Requirement . 51EPA Pressurized Portable Fuel Tank Requirements. 51Fuel Demand Valve (FDV) Requirement. 51Mercury Marine's Pressurized Portable Fuel Tank. 52Filling Fuel Tank. 53Engine Oil Recommendations. 54Checking and Adding Engine Oil. 55viiieng

Features and ControlsRemote Control Features. 57Warning System. 58Power Trim and Tilt. 60OperationPrestarting Check List. 65Operating in Freezing Temperatures. 65Operating in Saltwater or Polluted Water. 66Setting Trim Angle while Running Engine at Idle Speed. 66Engine Break‑in Procedure. 67Starting the Engine ‑ Remote Control Models. 67Gear Shifting. 70Stopping the Engine. 70engix

MaintenanceOutboard Care. 71EPA Emissions Regulations. 71Inspection and Maintenance Schedule. 72Flushing the Cooling System. 75Top Cowl Removal and Installation. 77Flywheel Cover Removal and Installation. 78Cleaning Care for Top and Bottom Cowls. 78Cleaning Care for the Powerhead (Saltwater Use). 79Battery Inspection . 79Air Filter. 80Fuel System. 81Corrosion Control Anode. 85Propeller Replacement. 86Spark Plug Inspection and Replacement. 90Fuse Replacement. 92Alternator Drive Belt Inspection. 94Lubrication Points. 94Checking Power Trim Fluid. 97Changing Engine Oil . 97Gearcase Lubrication. 99StorageStorage Preparation. 102Protecting External Outboard Components. 103Protecting Internal Engine Components. 103Gearcase. 103Positioning Outboard for Storage. 104Battery Storage. 104xeng

TroubleshootingStarter Motor Will Not Crank the Engine. 105Engine Will Not Start. 105Engine Runs Erratically. 105Performance Loss. 106Battery Will Not Hold Charge. 106Owner Service AssistanceLocal Repair Service. 107Service Away from Home. 107Parts and Accessories Inquiries. 107Service Assistance. 107Mercury Marine Service Offices. 108Outboard InstallationImportant Information. 110Boat Horsepower Capacity. 110Start in Gear Protection. 111Selecting Accessories for Your Outboard. 111Fuel System. 111Installation Specifications. 113Lifting Outboard. 114Steering Cable ‑ Starboard Side Routed Cable. 115Steering Link Rod Fasteners. 116Determining Recommended Outboard Mounting Height. 118Drilling Outboard Mounting Holes. 119Fastening the Outboard to the Transom. 120Electrical, Fuel Hose, and Control Cables. 124Trim In Pin. 135Maintenance LogMaintenance Log. 137engxi

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WARRANTY INFORMATIONWarranty RegistrationUNITED STATES AND CANADATo be eligible for warranty coverage, the product must beregistered with Mercury Marine.At the time of sale, the selling dealer should complete thewarranty registration and immediately submit it to MercuryMarine via MercNET, e‑mail, or mail. Upon receipt of thiswarranty registration, Mercury Marine will record the registration.A copy of the warranty registration should be provided to you byyour selling dealer.NOTE: Registration lists must be maintained by Mercury Marineand any dealer on marine products sold in the United States,should a safety recall notification under the Federal Safety Actbe required.You may change your address at any time, including at time ofwarranty claim, by calling Mercury Marine or sending a letter orfax with your name, old address, new address, and engine serialnumber to Mercury Marine’s warranty registration department.Your dealer can also process this change of information.Mercury MarineAttn: Warranty Registration DepartmentW6250 W. Pioneer RoadP.O. Box 1939Fond du Lac, WI 54936-1939920-929-5054Fax 1 920 929 5893OUTSIDE UNITED STATES AND CANADAFor products purchased outside the United States and Canada,contact the distributor in your country, or the Marine PowerService Center closest to you.eng1

WARRANTY INFORMATIONTransfer of WarrantyUNITED STATES AND CANADAThe limited warranty is transferable to a subsequent purchaser,but only for the remainder of the unused portion of the limitedwarranty. This will not apply to products used for commercialapplications.To transfer the warranty to the subsequent owner, send or fax acopy of the bill of sale or purchase agreement, new owner’sname, address, and engine serial number to Mercury Marine’swarranty registration department. In the United States andCanada, mail to:Mercury MarineAttn: Warranty Registration DepartmentW6250 W. Pioneer RoadP.O. Box 1939Fond du Lac, WI 54936-1939920-929-5054Fax 1 920 929 5893Upon processing the transfer of warranty, Mercury Marine willrecord the new owner's information.There is no charge for this service.OUTSIDE THE UNITED STATES AND CANADAFor products purchased outside the United States and Canada,contact the distributor in your country, or the Marine PowerService Center closest to you.Transfer of Mercury Product Protection (ExtendedService Coverage) Plan United States and CanadaThe remaining coverage period of the Product Protection Plan istransferable to the subsequent purchaser of the engine withinthirty (30) days from the date of sale. Contracts not transferredwithin thirty (30) days of the subsequent purchase will no longerbe valid and the product will no longer be eligible for coverageunder the terms of the contract.2eng

WARRANTY INFORMATIONTo transfer the plan to the subsequent owner, contact MercuryProduct Protection or an authorized dealer to receive a Requestfor Transfer form. Submit to Mercury Product Protection areceipt/bill of sale, a completed Request of Transfer form, and acheck payable to Mercury Marine in the amount of 50.00 (perengine) to cover the transfer fee.Plan coverage is not transferable from one product to anotherproduct or for non‑eligible applications.The Certified Pre‑Owned engine plans are not transferable.For help or assistance, contact Mercury Product ProtectionDepartment at 1‑888‑427‑5373 from 7:30 a.m. to 4:30 p.m. CST,Monday–Friday or email mpp support@mercmarine.com.FourStroke Outboard Limited WarrantyUNITED STATES AND CANADAOutside the United States and Canada ‑ Check with your localdistributor.WHAT IS COVERED: Mercury Marine warrants its new productsto be free of defects in material and workmanship during theperiod described below.eng3

WARRANTY INFORMATIONDURATION OF COVERAGE: This Limited Warranty providescoverage for three (3) years from the date the product is first soldto a recreational use retail purchaser, or the date on which theproduct is first put into service, whichever occurs first.Commercial users of these products receive warranty coverageof one (1) year from the date of first retail sale, or one (1) yearfrom the date on which the product was first put into service,whichever occurs first. Commercial use is defined as any work oremployment related use of the product, or any use of the productwhich generates income, for any part of the warranty period,even if the product is only occasionally used for such purposes.The repair or replacement of parts, or the performance of serviceunder this warranty, does not extend the life of this warrantybeyond its original expiration date. Unexpired warranty coveragecan be transferred from one recreational use customer to asubsequent recreational use customer upon

Outboard engine Petrol 4 stroke Identification of Engines Covered by This Declaration of Conformity Name of engine family Unique engine identification number: starting serial number EC Module H certificate number Verado 6 cylinder 200, 225, 250, 275, 300, 350 hp OP401000 or 1B227000 RCD‑H ‑2 Verado 4 cylinder 135, 150, 175, 200 hp

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