AG & TURF DIVISION - John Deere Manual Service,and .
JOHN DEEREAG & TURF DIVISIONGX24537G2John Deere Tractors100 SeriesOMGX24537 G2OPERATOR’S MANUALNorth American VersionPrinted in U.S.A.
INTRODUCTIONc WARNING: The Engine Exhaustfrom this product contains chemicals knownto the State of California to cause cancer,birth defects or other reproductive harm.IntroductionThank You for Purchasing a John Deere ProductWe appreciate having you as a customer and wish you many years of safeand satisfied use of your machine.California Proposition 65 WarningUsing Your Operator’s ManualThis manual is an important part of your machine and should remain withthe machine when you sell it.Table of ContentsIntroduction. 1Product Identification. 1Safety Labels. 3Safety . 9Machine Cleanout . 14Assembly. 16Operating Controls . 18Operating. 21Service Intervals. 31Service Lubrication. 32Service Engine . 33Service Transmission . 39Service Mower. 39Service Electrical. 44Service Miscellaneous . 46Troubleshooting . 50Storage. 52Specifications . 53Warranty . 55Index. 57Reading your operator’s manual will help you and others avoid personalinjury or damage to the machine. Information given in this manual willprovide the operator with the safest and most effective use of the machine.Knowing how to operate this machine safely and correctly will allow you totrain others who may operate this machine.This manual and safety signs on your machine may also be available inother languages (see your authorized dealer to order).Sections in your operator’s manual are placed in a specific order to helpyou understand all the safety messages and learn the controls so you canoperate this machine safely. You can also use this manual to answer anyspecific operating or servicing questions.The machine shown in this manual may differ slightly from your machine,but will be similar enough to help you understand our instructions.RIGHT-HAND and LEFT-HAND sides are determined by facing in thedirection the machine will travel when going forward. When you see abroken line (------), the item referred to is hidden from view.Before delivering this machine, your dealer performed a predeliveryinspection to ensure best performance.Special MessagesYour manual contains special messages to bring attention to potentialsafety concerns, machine damage as well as helpful operating andservicing information. Please read all the information carefully to avoidinjury and machine damage.Getting Quality Service . 58Service Record. 59cCAUTION: Avoid injury! This symbol and text highlightpotential hazards or death to the operator or bystanders that mayoccur if the hazards or procedures are ignored.IMPORTANT: Avoid damage! This text is used to tell the operatorof actions or conditions that might result in damage to themachine.NOTE: General information is given throughout the manual that mayhelp the operator in the operation or service of the machine.Product IdentificationRecord Identification NumbersOriginal InstructionAll information, illustrations andspecifications in this manual are based onthe latest information at the time ofpublication. The right is reserved to makechanges at any time without notice.COPYRIGHT 2012Deere & Co.John Deere Worldwide Commercial andConsumer Equipment DivisionAll rights reservedPrevious EditionsCOPYRIGHT 2009, 2010, 2011Lawn TractorsD105, D110, D120, D130, D140, D160, D170PIN (D400001-) 49 StatePIN (D040001-) CaliforniaPIN (D070001-) Australia, Canada, Mexico, ROW.If you need to contact an Authorized Service Center for information onservicing, always provide the product model and identification numbers.You will need to locate the product identification number (PIN) for theIntroduction - 1
PRODUCT IDENTIFICATIONmachine and engine serial number. Record the information in the spacesprovided below.Engine Serial Number LocationDATE OF PURCHASE:DEALER NAME:DEALER PHONE:PRODUCT IDENTIFICATION NUMBER:ENGINE SERIAL NUMBER:Machine Product Identification Number LocationMX25599Picture Note: Single Cylinder EnginesMX46486Picture Note: Located on left side of frame.MX49394Picture Note: V-Twin EnginesRegister Your Product and Warranty OnlineTo register your product through the Internet, simply go towww.JohnDeereWarrantyRegistration.com. Completing the information,either online or with the product warranty card, will ensure the customerthat their product receives all post sales service and important productinformation.Product Identification - 2
SAFETY LABELSSafety Label Location (Text)Safety LabelsBCADEHFGMX46490Picture Note: Use label number listed in table below to locatecomplete text of safety label message following this illustration.F - WARNING GX23479G- DANGER GX22477H- DANGER M89504A- WARNING GX22477B- DANGER/CAUTION M128699C- WARNING MX4878D- DANGER M118610E- CAUTION M165279Safety Labels - 3
SAFETY LABELSSafety Label Location (No Text)CBADEJIFGHMX46490Picture Note: Non-text labels are required for certain regions of theworld. Your machine may not be equipped with these labels. Uselabel number listed in table below to locate complete text of safetylabel message following this illustration.A- WARNING GX24842E- DANGER M118041F - WARNING GX21121G- WARNING GX23479H- DANGER M148522I - DANGER M118040J - WARNING (Bypass Rod) GX21086B- WARNING M128484C- WARNING M136436D- WARNING GX24503Safety Labels - 4
SAFETY LABELSUnderstanding The Machine Safety LabelsDANGERThe machine safety labels shown in this section are placedin important areas on your machine to draw attention topotential safety hazards.On your machine safety labels, the words DANGER,WARNING, and CAUTION are used with this safety-alert symbol.DANGER identifies the most serious hazards.The operator’s manual also explains any potential safety hazardswhenever necessary in special safety messages that are identified withthe word, CAUTION, and the safety-alert symbol.GX22477Warning MX4878ROTATING BLADES CUT OFF ARMS AND LEGS Do not mow when children or others are around. Do not mow in reverse. Look down and behind before and while backing. Never carry children even with blades off.DANGER M128699MX4878 Read and follow Operating Instructions before running engine. Gasoline is flammable. Allow engine to cool at least 2 minutes beforerefueling. Engines emit carbon monoxide, DO NOT run in enclosed area.DANGERM128699Picture Note: Located on battery Shield eyes, explosive gases can cause blindness or injury. No sparks, flames, smoking. Sulfuric acid can cause blindness or severe burns. Flush eyes immediately with water. Get medical help fast.M118610 Keep out of reach of children. Do not tip.ROTATING BLADE Do not put hands or feet under or into mower when engine is running. Keep vent caps tight and level.WARNINGDANGER - M89504M89504ROTATING BLADEGX22477AVOID SERIOUS INJURY OR DEATH Do not put hands or feet under or into mower when engine is running.THROWN OBJECTS Drive up and down slopes, not across. Avoid sudden turns. Before mowing, clear area of objects that may be thrown by blade. Do not operate mower without discharge chute or entire grass catcher inplace. If machine stops going uphill, stop blades and back down slowly. Keep safety devices (guards, shields, and switches) in place andworking. Remove objects that could be thrown by blades. Read operator’s manual.Safety Labels - 5
SAFETY LABELSPrevent Equipment Fires Remove objects that can be thrown by blades When leaving machine:–Stop engine–Set park brake–Remove keyDANGER GX23479GX23479WARNING Hot surfaceWarning M159705M165279M159705Picture Note: This label is required and installed on machines soldin California. This label may also be installed on machines sold inother locations.Operation of This Equipment May Create Sparks that Can Start FiresAround Dry Vegetation. A Spark Arrestor May be Required. The OperatorShould Contact Local Fire Agencies For Laws or Regulations Relating toFire Prevention Requirements. Avoid equipment fires. Accumulation of grass, leaves and other debris on or near hot or movingparts can cause a fire. Inspect machine before, during, and after use. Shut off engine and allow machine to cool before cleaning.Inspect and clean the entire machine and pay special attention tothese locations:1. Muffler and exhaust system2. Engine and engine screens3. Top of mower deck and under shields4. On or near transmissionEmission Control System Certification LabelNOTE: Tampering with emission controls and components byunauthorized personnel may result in severe fines or penalties.Emission controls and components can only be adjusted by EPAand/or CARB authorized service centers. Contact your John DeereRetailer concerning emission controls and component questions.The presence of an emissions label signifies that the engine has beencertified with the United States Environmental Protection Agency (EPA)and/or California Air Resources Board (CARB).The emissions warranty applies only to those engines marketed by JohnDeere that have been certified by the EPA and/or CARB; and used in theUnited States and Canada in off-road mobile equipment.Safety Labels - 6
SAFETY LABELSEmission Compliance PeriodAvoid Injury From Rotating Blades - M118041If your engine has the emission compliance category listed on theemission control system certification or air index label, this indicates thenumber of operating hours for which the engine has been certified to meetEPA and/or CARB emission requirements. The following table providesthe engine compliance period in hours associated with the category foundon the certification label.AgencyCategoryHoursEPAC250 Do not put hands or feet under or into mower when engine is running.EPAB500 Do not operate mower without discharge chute or entire grass catcher CARBExtended500M118041WARNING M128484CertificationYour mower has been certified for compliance with American NationalStandards Institute B-71.1-2003, “Safety Specifications” for Power LawnMowers, Lawn and Garden Tractors, and Lawn Tractors.M128484Canadian Electromagnetic Compatibility (EMC)ComplianceAvoid Injury From Battery Gases and AcidsThis spark ignition system complies with Canadian ICES-002. Batteries contain explosive gases and sulfuric acid. Use extreme cautionwhen handling battery.Pictorial Safety Signs Read operator’s manual for all safety information before handling battery.At several important places on this machine safety signsare affixed intended to signify potential danger. The hazardis identified by a pictorial in a warning triangle. An adjacentpictorial provides information how to avoid personal injury.These safety signs, their placement on the machine and a briefexplanatory text are shown in this Safety section. Use extreme caution when handling battery.Avoid Injury From Getting Caught in Belt - M136436There can be additional safety information contained on parts andcomponents sourced from suppliers that is not reproduced in thisoperator’s manual.Avoid Injury From Rotating Blades and Thrown Objects- M118040M136436 Stay clear of belts. Do not operate mower without shields in place.WARNING GX24503M118040 Do not put hands or feet under or into mower when engine is running. Do not operate mower without discharge chute or entire grass catcher inplace. Before mowing, clear area of objects that may be thrown by blade. Stay clear while engine is running.GX24503Safety Labels - 7
SAFETY LABELSClean and inspect the entire machine.Avoid Injury From TippingCarefully read Operator’s Manual Machine Cleanout section for details. In some configurations, do not drive or operate on a slope of more than10 degrees.WARNING GX21121 Refer to the Operating on Slopes section for more information. Drive up and down slopes, not across. Avoid sudden turns.Avoid Injury From Rotating Blades and Thrown ObjectsGX21121Warning - Hot Surfaces Keep away from hot surfaces.M148522WARNING - GX23479 Do not put hands or feet under or into mower when engine is running. Keep away from rotating parts. Do not open or remove safety shieldswhile engine is running. Thrown Objects - Before mowing, clear area of objects that may bethrown by blade. Do not operate mower without discharge chute or entiregrass catcher in place. Stay a safe distance from machine.Avoid Injury: Use Transmission Bypass Rod SafelyGX23479WARNING Hot surfaceAvoid InjuryGX21086 Carefully read operator’s manual for safe operation of transmissionbypass rod.GX24842Picture Note: Located on fenderdeck in front of seat.Read Operators Manual This operator’s manual contains important information necessary for safemachine operation. Observe all safety warnings to avoid accidents.Keep Children Away From Mower Do not mow when children or others are around. Do not mow in reverse. Look down and behind before and while backing. Never carry children even with blades off.Safety Labels - 8
SAFETYand the mower assembly are not worn and damaged. Replace worn anddamaged blades and bolts in sets to preserve balance.SafetyOperating Safely Make sure spark plug, muffler, fuel cap and air cleaner are in placebefore starting the engine.This cutting machine is capable of amputating hands andfeet and throwing objects. Failure to observe the followingsafety instructions could result in serious injury or death. Be sure all drives are in neutral and parking brake is locked beforestarting engine. Only start engine from the operator’s position. Read, understand and follow all instructions on themachine and in manuals provided, and view safety video, before starting.Be thoroughly familiar with the controls and the proper use of the machinebefore starting. Do not put hands or feet near rotating parts or under the machine. Keepclear of the discharge opening at all times. Only allow responsible adults, who are familiar with the instructions, tooperate this machine. Local regulations may restrict the age of theoperator. Clear the area of objects such as rocks, wire and toys which could bethrown by the blades. Be sure the area is clear of bystanders before operating. Stop machine ifanyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look downand behind before and while backing. Never direct discharged material toward anyone. Avoid dischargingmaterial against a wall or obstruction. Material may ricochet back towardthe operator. Stop the blades when crossing gravel surfaces. Do not operate the machine without the entire grasscatcher, dischargeguard, or other safety devices in place and working. Never operate withthe discharge deflector raised, removed, or altered, unless using agrasscatcher. Slow down before turning. Never leave a running machine unattended. Always turn off blades, lockpark brake, stop engine and remove key before dismounting. Disengage blades when not mowing. Shut off engine and wait for allparts to come to a complete stop before cleaning the machine, removingthe grasscatcher, or unclogging the discharge chute. Do not change the engine governor settings or overspeed the engine.Operating the engine at excessive speed can increase the hazard ofpersonal injury. If you hit an object or if abnormal vibration occurs, stop the machine andinspect it. Make repairs before you operate. Use only accessories and attachments approved by the manufacturer ofthe machine. Keep safety labels visible when installing accessories andattachments. Do not wear radio or music headphones. Safe service and operationrequires your full attention. When machine is left unattended, stored, or parked, lower the mowerdeck unless a positive mechanical lock is used.Using a Spark ArrestorThe California Public Resources Code, section 4442.5 provides asfollows:No person shall sell, offer for sale, lease, or rent to any person any internalcombustion engine subject to Section 4442 or 4443, and not subject toSection 13005 of the Health and Safety Code, unless the person providesa written notice to the purchaser or bailee, at the time of sale or at the timeof entering into the lease or rental contract, stating that it is a violation ofSection 4442 or 4443 to use or operate the engine on any forest-covered,brush-covered, or grass-covered land unless the engine is equipped witha spark arrestor, as defined in Section 4442, maintained in effectiveworking order or the engine is constructed, equipped, and maintained forthe prevention of fire pursuant to Section 4443. Cal. Pub. Res. Code4442.5.Other states or jurisdictions may have similar laws. A spark arrestor foryour machine may be available from your authorized dealer. An installedspark arrestor must be maintained in good working order by the operator.Checking Mowing Area Operate machine only in daylight or good artificial light. Clear mowing area of objects that might bethrown. Keep people and pets out of mowingarea. Do not operate the machine while under the influence of alcohol ordrugs. Watch for traffic when operating near or crossing roadways. Stop bladesbefore crossing roads or sidewalks. Use extra care when loading or unloading the machine into a trailer ortruck. Always wear safety goggles or safety glasses with side shields whenoperating machine. Data indicates operators 60 years and above are involved in a largepercentage of riding mower-related injuries. These operators shouldevaluate their ability to operate the riding mower safely enough to protectthemselves and others from serious injury. Low-hanging branches and similar obstaclescan injure the operator or interfere withmowing operation. Before mowing, identify potential obstacles such aslow-hanging branches, and trim or remove those obstacles. Study mowing area. Set up a safe mowing pattern. Do not mow wheretraction or stability is doubtful. Test drive area with mower lowered but not running. Slow down whenyou travel over rough ground.Parking Safely1. Stop machine on a level surface, not on a slope. Follow the manufacturer’s recommendation for wheel weights orcounterweights.2. Disengage mower blades or any other attachments. Inspect machine be
JOHN DEERE AG & TURF DIVISION GX24537 G2 John Deere Tractors 100 Series OPERATOR’S MANUAL North American Version Printed in U.S.A. Original Instruction All information, illustrations and specifications in this manual are based on . and/or CARB authorized service centers. Contact your John Deere
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