New BERU Pressure Sensor Glow Plug 007 For The VW AG Group

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Ignition TechnologyIgnition TechnologyDiesel Cold-Start TechnologyDiesel Cold-Start TechnologyCoolingCoolingSensorsSensorsBERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGSBERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGSNew BERU PressureSensor Glow Plug 007for the VW AG groupBERU, the first and only manufacturer tosupply PSG in series production.Discover also 18 new Ignition Coils for morethan 420 applicationsBERU is a trusted development partner to all leading automobilemanufacturers. Wherever the cars of the future are being created,BERU is in demand as an expert in ignition technology.1

Ignition TechnologyDiesel Cold-Start TechnologyCoolingBERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGSSensorsInnovative pressuresensor glow plug2Technical featuresSensor principle: piezo-resistiveMoving heating rod to transfer thepressureWith the world’s first glow plug to enable the regulation of thecombustion processes inside a closed loop system on the market, BERUonce again highlights its technological lead. By installing pressure sensorglow plugs higher peak pressures can be implemented in today’s smallerengines, standard and future combustion processes can be pushedeven further to their limits, and constantly stable emissions control can beobtained throughout the engine’s entire service life.Robust sealing element betweenbody and heating rodMiniaturised electronics integratedinto top part of the glow plugCalibrated and programmed tocustomer specificationsFuture of cold start technologyThe BERU PSG is an intelligent glow plug with integratedcombustion chamber pressure sensor which reports data tothe engine control electronics. Injection is adjusted to the actualcombustion in real time.Integral concentric automotiveconnectorGlow plug heatingRpm 1400, 70 NmGasket130120Glow plug body1109080Preference SignalPSG Signal70605040PC board30Measuringdiaphragm2010High 4080crank angle / deg120160200240260Benefits at a glance1 ylinder pressure can be recorded up to 200 bar, accurate to /- 2%Cand with a resolution up to 700 steps per combustion cycle.2 he ECU is able to constantly adapt the fuel injection, the chargeTpressure and the exhaust gas recycling rate.3 Ignition can be optimised to each cylinder4 Improves cold starts and cold running quality.5 Enables optimum torque control6 igher engine performance with limited emission of pollutants, sootHparticles and nitrogren oxides7 "Closed loop” method introduced into the Diesel Enginesberu.federalmogul.com127BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.P ZYL 1 / bar100

Ignition TechnologyDiesel Cold-Start TechnologyCoolingBERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGSSensors3Ready to order: 19 NPI’s from BERUGlow PlugsPressure Sensor Glow PlugsPSG007Page 04Ignition coilsDistributor Ignition CoilsZSE177ZS445Page 05Page 06Plug Top CoilsZSE160ZSE163Page 07ZS473Page 10Page 09ZSE093Page 11ZS453ZS446Page 08ZSE094Page 12Page 13Block Ignition CoilsZSE162Page 14ZS447APage 15ZS455Page 18Ignition Coil RailsZS452Page 22ZS454Page 16ZS456Page 19Page 17ZS469Page 20ZS470Page 21BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.ZSE025

Diesel Cold-Start TechnologyTradeNumberPSG007replaces PSG002Product groupPressure SensorGlow PlugsOE eru.federalmogul.comCoolingSensorsMain ApplicationAudi: A1, A3(Audi A1 2015 )(Audi A3 2013 )Seat: Ibiza(2016 )Skoda: Octavia(2013 )Volkswagen: Golf, Sharan,Tiguan(Golf 2014 )(Sharan 2016 )(Tiguan 2012 )BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS4EAN/UPC-Code4044197858545Dimension (mm)260 34 37Gross Weight (kg)0,079Net Weight (kg)0,055BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZSE177CoolingSensorsMain ApplicationBERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS5EAN/UPC-CodeChevrolet:Silverado 2500 6,0 AWD,TAHOE 4,8 V8-6,0 V8(1999 2006)Product groupHummer: H2 SUTDistributor Ignition Coils (1999 2006)4044197844128OE Reference0,250Dimension (mm)82 75 80Gross Weight (kg)0,275Net Weight (kg)12 558 693BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Ignition TechnologyDiesel Cold-Start TechnologyTradeNumberZS445CoolingSensorsMain ApplicationLexus: GS, LS(1993 2000)Toyota: 4 Runner, MR2 II(1989 1995)Product groupVolkswagen: Taro 2,4i 4x4Distributor Ignition Coils (1989 1997)OE ReferenceBERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS6EAN/UPC-Code4014427139805Dimension (mm)83 72 127Gross Weight (kg)0,494Net Weight (kg)0,448beru.federalmogul.comBERU is a registered trademark of Borg Warner Ludwigsburg GmbH.9091902197

Diesel Cold-Start TechnologyTradeNumberZSE160Product groupPlug Top CoilsOE ReferenceCoolingSensorsMain ApplicationHonda: Acura SLX V6,Passport V6(1998 1999)Isuzu: Amigo, Rodeo, Trooper V6(1998 2001)ONLY FOR EXPORT USABERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS7EAN/UPC-Code4014427141549Dimension (mm)222 80 73Gross Weight (kg)0,280Net Weight (kg)0,2408971363250BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Ignition TechnologyDiesel Cold-Start TechnologyTradeNumberZSE163Product groupPlug Top CoilsOE ReferenceCoolingSensorsMain ApplicationPorsche:Macan 3,0S;Macan 3,6 Turbo(2014 )BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS8EAN/UPC-Code4044197771752Dimension (mm)53 34 23Gross Weight (kg)0,320Net Weight (kg)0,260beru.federalmogul.comBERU is a registered trademark of Borg Warner Ludwigsburg GmbH.946 602 104 00

Diesel Cold-Start TechnologyTradeNumberZS446Product groupPlug Top CoilsOE ReferenceCoolingSensorsMain ApplicationVolvo: 940 (944) 2,0 Turbo,960 II, C70I Convertible,S40 I II, S90, V90 Estate(1990 )BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS9EAN/UPC-Code4014427139829Dimension (mm)98 200 90Gross Weight (kg)0,258Net Weight (kg)0,1961275971BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZS453Product groupPlug Top CoilsOE CoolingSensorsMain ApplicationChrysler: 300 C(2003 2012)Dodge: Avenger, Journey(2007 )Fiat: Freemont(2011 )Volkswagen: Routan(2008 2010)BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS10EAN/UPC-Code4014427141143Dimension (mm)84 64 196Gross Weight (kg)0,281Net Weight (kg)0,182BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZS473Product groupPlug Top CoilsOE ReferenceCoolingSensorsBERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGSMain ApplicationEAN/UPC-CodeToyota: Land Cruiser 90,4 Runner 3,4i(1995 )Dimension (mm)114014427142140188 110 92Gross Weight (kg)0,384Net Weight (kg)0,29590919-02212BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Ignition TechnologyDiesel Cold-Start TechnologyTradeNumberZSE093Product groupPlug Top CoilsOE ReferenceCoolingSensorsMain ApplicationMercedes: C-Class (W204),E-Class (W212), G-Class (W463)M-Class (W166), S-Class (W222)(2011 )BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS12EAN/UPC-Code4044197749348Dimension (mm)210 100 90Gross Weight (kg)0,326Net Weight (kg)0,250beru.federalmogul.comBERU is a registered trademark of Borg Warner Ludwigsburg 9060160

Diesel Cold-Start TechnologyTradeNumberZSE094Product groupPlug Top CoilsOE ReferenceCoolingSensorsMain ApplicationMercedes:GL-Class (X166) GL 400 4-matic,M-Class (W166) ML400 4-matic(2011 )ONLY FOR ETHANOL-FUEL (E85)BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS13EAN/UPC-Code4044197749355Dimension (mm)210 100 90Gross Weight (kg)0,328Net Weight (kg)0,252(A)2769065100(A)2769064500BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZSE025Product groupBlock Ignition CoilsOE 8-01208051beru.federalmogul.comCoolingSensorsMain ApplicationOpel: Frontera 2,2i(1998 )Daewoo: Lanos, Lengaza,Nubira 1,4i-2,0i(1997 )BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS14EAN/UPC-Code4014427077404Dimension (mm)210 120 90Gross Weight (kg)1,060Net Weight (kg)0,979BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZSE162Product groupBlock Ignition CoilsOE ReferenceCoolingSensorsMain ApplicationAudi: A4, A6, A6 Avant(1995 2001)Volkswagen: Passat,Passat Variant(1996 2005)BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS15EAN/UPC-Code4014427141914Dimension (mm)228 160 113Gross Weight (kg)1,290Net Weight (kg)1,170058905101ABERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZS447AProduct groupBlock Ignition CoilsOE .comCoolingSensorsMain ApplicationChevrolet:Aveo Hatchback, Captiva, Kalos,Lacetti, Matiz, Nubira Estate(2005 )Daewoo: Evanda, Kalos, Lacetti,Lanos Saloon, Matiz, Nubira,Rezzo(1997 )Opel: Antara 4x4(2006 )BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS16EAN/UPC-Code4014427139836Dimension (mm)130 98 100Gross Weight (kg)0,841Net Weight (kg)0,783BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZS454Product groupBlock Ignition CoilsOE ReferenceCoolingSensorsMain ApplicationProton: Savvy(2005 )Renault: Clio, Kangoo, Thalia,Twingo(2001 )BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS17EAN/UPC-Code4044197743285Dimension (mm)320 170 140Gross Weight (kg)1,025Net Weight (kg)0,94282000844018200051128BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZS455Product groupBlock Ignition CoilsOE eru.federalmogul.comCoolingSensorsMain ApplicationChrysler: Grand Voyager,Town & Country, Voyager III/IV(2000 2008)Dodge: Caravan(2000 2007)Jeep: Wrangler II/III(2006 2007)Volkswagen: Routan(2008 2010)BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS18EAN/UPC-Code4014427141150Dimension (mm)154 137 72Gross Weight (kg)1,542Net Weight (kg)1,404BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Diesel Cold-Start TechnologyTradeNumberZS456Product groupBlock Ignition CoilsOE ReferenceCoolingSensorsMain ApplicationChrysler: Voyager IV(2000 2008)Dodge: Caravan(2000 2007)Jeep: Wrangler II/III(2006 )BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS19EAN/UPC-Code4014427141167Dimension (mm)154 137 72Gross Weight (kg)1,500Net Weight (kg)1,36856029098AA56029098ABBERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Ignition TechnologyDiesel Cold-Start TechnologyTradeNumberZS469Product groupBlock Ignition CoilsOE ReferenceCoolingSensorsMain ApplicationLand Rover: Freelander 4x4(1998 2006)Rover: 100/Metro, 200, 25, 400,Cabriolet, Coupe(1990 2005)BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS20EAN/UPC-Code4014427140955Dimension (mm)157 115 105Gross Weight (kg)0,921Net Weight (kg)0,822beru.federalmogul.comBERU is a registered trademark of Borg Warner Ludwigsburg GmbH.NEC 100630

Diesel Cold-Start TechnologyTradeNumberZS470Product groupBlock Ignition CoilsOE ReferenceCoolingSensorsMain ApplicationChrysler: Voyager III/IV(1999 2008)Dodge: Caravan(1995 2007)BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS21EAN/UPC-Code4014427140962Dimension (mm)157 115 105Gross Weight (kg)1,407Net Weight (kg)1,3064609140AB4609140BERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Ignition TechnologyDiesel Cold-Start TechnologyTradeNumberZS452Product groupIgnition Coil RailsOE ReferenceCoolingSensorsMain ApplicationJeep: Cherokee 4,0 i,Grand Cherokee I II 4,0i,Wrangler(1991 2006)BERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS22EAN/UPC-Code4014427141136Dimension (mm)692 182 102Gross Weight (kg)2,115Net Weight (kg)1,810beru.federalmogul.comBERU is a registered trademark of Borg Warner Ludwigsburg GmbH.56041476AA5604101956041476AB

Ignition TechnologyDiesel Cold-Start TechnologyCoolingSensorsBERU NEWSLETTER #7PRESSURE SENSOR GLOW PLUGS23Diesel Cold Start TechnologyGlow Plugs Post heating (GN) Post heating electrical (GE) Ceramic Glow PlugsPressure SensorGlow Plugs (PSG)Instant StartSystem (ISS)Ignition TechnologySpark Plugs Ultra Ultra X Titan PlatinIgnition Coils Distributor Ignition CoilsPencil Coils/Plug Top CoilsBlock Ignition CoilsIgnition Coil RailsIgnition Leads &ComponentsAlso available from BERUCoolingSensors Oxygen High-temperature Speed, Oil and TemperatureBERU is a registered trademark of Borg Warner Ludwigsburg GmbH. Fan wheels Fan Clutches Elelctrical Fans

Diesel Cold-Start TechnologyCoolingSensorsDISCOVER OUR WEBSITEberu.federalmogul.comDownload technical brochuresFind your BERU dealereCatalogueSubscribe to the quarterly OE newsletterWith Beru you have perfection built in. Go to beru.federalmogul.comand register to receive updates of the latest BERU products and news,available in 12 different languages.F-M Campus online trainingberu.federalmogul.comPlease put here your stampPRMBU1503-ENBERU is a registered trademark of Borg Warner Ludwigsburg GmbH.Ignition Technology

Page 14 ZS454 Page 17 ZS453 Page 10 ZS452 Page 22 ZS447A Page 16 ZSE163 Page 08 ZS470 Page 21 ZS469 Page 20 ZSE093 . (Audi A1 2015 ) (Audi A3 2013 ) Seat: Ibiza (2016 ) Skoda: Octavia (2013 ) Volkswagen: Golf, Sharan, Tiguan (Golf 2014 ) (Sharan 2016 ) (Tiguan 2012 ) EAN/UPC-Code 4044197858545 Dimension (mm) 260 34 37 Gross Weight (kg .

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