INTERROLL CONVEYOR MODULES

Belt Curves feature a safe,positive drive concept and have beendesigned specifically for mixed materialswith a wide variety of compositions.Their top-of-belt height is only 160 mm(5.9 in), with a noise emission of lessthan 64 dBA, making them one of thequietest belt curves on the market.The Belt Curve has an automatic belttensioning device, a robust belt guideconcept, and an especially light andrapidly replaced belt without removalof the motor.MERGESThe Interroll Belt Merge is a beltconveyor with angled connecting edgeof 30 or 45 . It enables the merging oftwo conveyor lines according to aspecific angle. With the use of supplementary sorting elements, belt mergesalso enable the separation of conveyorflows. The conveyor belts are availablein widths of 90 mm (3.5 in) and 40 mm(1.6 in) for very small unit loads.YOUR BENEFITS AT A GLANCE Reduced cycle time thanksto highest throughputProduct throughput levels of up to2.5 m/s (8.2 ft/s) can be reached instraights, inclines and curves. Highest availabilityEasy and fast replacement of beltfrom the top—no need to open theside profiles or dismantle supportstands—ensures maximum uptime inday-to-day operation. Highest energy efficiencywith 24V drive optionsDepending on to the conveying task,the best combination of 400V and 24Vbelt conveyors can be chosen, therebyoptimizing your operating costs. WithInterroll Drum Motors and RollerDrives,you always have cutting-edge drivetechnology inside.STRAIGHTSWe offer a complete portfolio of keyelements (lifts, transfers, lift-up gates, etc.)and accessories (support stands, bladestops, etc.). Please see all product details on:www.interroll.com/conveyors18Available in different models—horizontal,inclines and declines (“nose-over” and“power feeder”) —these belt conveyorsfeature an extremely low top-of-beltheight, a real benefit where multi-levelconveyor systems are installed.Designed for load capacities of up to550 kg (1’213 lbs) per module, thenew Interroll Belt Conveyor guaranteesefficient operation for speeds of up to2.5 m/s (8.2 ft/s), for unit loads of 50 kg(110 lbs).19

KEY ELEMENTS FOR SORTING:OUR CUSTOMERS CONFIRM:TRULY PLUG AND PLAY FORSORTATION ON THE FLYFlexible solutions forplanning, designand installation areamong the mostimportant purchasedecision criteria.In a nutshellKey sorting elements such as transfers,diverts, lifts, stops, etc., are designed forthe modular expansion and connectionof conveyor lines. All elements can becombined with belt and roller conveyorsand realize basic conveying functionssuch as stopping, distributing, lifting andlowering unit loads. They are oftencritical in system layout planning as theirsorting performance can have asignificant impact on the overall systemthroughput.HIGH-PERFORMANCEDIVERTThe new High-Performance Divert(HPD) is used for discharge of unit loadspreferably having a smooth surfaceat different angles, to the right or theleft in a lateral conveyor line. Whendischarging at a 90 angle, the productmaintains its orientation dependingon the operating mode or can be turnedby 90 . HPD does not interrupt thematerial flow and therefore is suitablefor high throughput.The HPD is a stand-alone cassettewhich always has a length of 120 mm(4.7 in) (2 roller rows) and the widthof the conveyor into which it is installed.Several cassettes can be sequentiallyarranged, according to the requirementsof the respective conveying task.The HPD is available in three drivevariants: HPD 24V Master (with 24Vdrives), HPD 400V Master (a combined 400V and 24V drive system) andHPD Slave, without proper drive unit.24V TransfersWe offer a complete portfolio of accessories(support stands, blade stops, etc.). Please seeall product details on:www.interroll.com/conveyors20The 24V Transfer performs sortingoperations (i.e., infeeding into anddischarging of unit loads from a rollerconveyor at an angle of 90 ). Directionand orientation of the flow of goodsare changed, meaning that long-waytransportation becomes cross-way orthe other way around. Toothed beltsare raised by Interroll RollerDrives andthe transfer itself can be incorporatedat any position of the conveyor lineand subsequently easily repositioned.YOUR BENEFITS AT A GLANCE Maximum system throughputthanks to highest sortingperformance on the flyThroughput levels of up to 3,600 piecesper hour in on-the-fly mode ensuresthat transfer and divert points don’tbecome significant bottlenecks in yourconveying line. Fast system reconfigurationspossibleHPD cassettes and belt transfermodules can be added or repositionedinside the conveyor lines in anextremely simple and fast way, withminimal downtime. Best energy efficiency dueto master-slave conceptMultiple HPD cassettes without properdrive unit (slave version) can be drivenby one single drive thereby reducinginvestment and operating costs. Highest availabilityMechanically designed as trueplug-and-play elements, maintenanceand on-site interventions requiresignificantly less time than alternativesystems, your guarantee for highestsystem availability.21

“With their new conveyor platform, Interroll has got it right: modularity and scalability all the way, with plug-and-playmodules and standard components. We have been involved in the product development process at an early stage,giving us the possibility to actively contribute ideas and suggest improvements where needed.At Swisslog, we really appreciate this new product development approach, where Interroll reaches out to customersfor insights, ready to accept suggestions and alternative ideas. We are certain that we can reap the benefits of thisnew conveyor platform in our upcoming intralogistics projects.”Francis Meier,Managing Director Technology CenterSwisslog AG, Buchs, SwitzerlandINTERROLL AT ITS BESTCenter of Excellence for Modules and SubsystemsThe Interroll Center of Excellence in Sinsheim, Germany,near Heidelberg, concentrates on subsystems and modulesimplemented at key internal logistics points. These include rollerconveyors and belt conveyors, belt curves and Crossbeltsorters. In this product sector, the company is responsible withinthe global Interroll Group for all technical concerns rangingfrom development and application engineering to productionand support for local Interroll companies and customers.The 15,700 square-meter (169,000 square feet) center iswhere the in-house design and manufacture of the entireproduct range takes place. This vertical integration allows usto control the quality of our products from A to Z and offercustom engineering support for our customers.Conveyor modules, Crossbelt sorters and other key productsfor material flow systems can be seen in the new customercenter as demonstration systems. At our Interroll test center,customers can experience firsthand the testing of our custommade configurations for new projects.INTERROLL CONVEYOR MODULES:A truly future-proof investmentModular and scalable for future growthHighest system availability Flexibility in system configurations guarantees accurateand safe handling of your existing and future product mix. Modular design allows easy system extensions or rearrangements of conveyors to increase system performancefor future growth needs. Best-in-class lead times guarantee fast commissioningin tight project schedules. Highest performance due to proven, high-qualitycomponents Best productivity due to improved working environmentand operator safety due to exemplary low-noise operationand low voltage 24V drives Maximum uptime guaranteed as fast installation andintervention are possible thanks to simple plug-and-playtechnologyLong-term gain on short-term ROI Highly economical, with efficient operation even atlower throughputs Low maintenance, installation and training costs dueto simple plug-and-play technology Space and energy savings thanks to compact designand highly efficient motors Local support in project planning by experienced application engineersAdded value through independence and stability Interoperability of systems due to open standards As a truly independent supplier, Interroll can tailorits offering to the requirements of any system integrator,worldwide. Peace of mind due to Interroll’s proven track record andglobal availabilityFor the Asian and American markets, constant technologyand know-how transfer takes place between the Germanhub and the Regional Centers of Excellence in Suzhou(near Shanghai, China) and Atlanta (Georgia, USA)to make sure the know-how gained from applicationsworldwide can benefit our customers’ specific applicationslocally.2223

Inspired byefficiencyEstablished in 1959 Interroll has grown tobecome the world’s leading supplier ofkey products for internal logistics. Whetherboxes, pallets or soft goods are to behandled, no other supplier has such acomplete product range on offer.That is why worldwide system integrators,OEMs and operators select Interroll as theirpartner for their internal logistics business.The Interroll global network ensures quickdelivery and superior service for everycustomer. We inspire our customers andprovide opportunities for them to increaseefficiency.interroll.comInterroll reserves the right to modify the technical characteristicsof all its products at any time. Technical information, dimensions,data and characteristics are provided for reference only. Interroll 2014

(equipment and controls) for system integrators and OEMs. All Interroll products are designed on the basis of open standards, making interfaces with larger systems easy, from both hardware and software perspectives. RELIABILITY PAIRED WITH GLOBAL AVAILABILITY