RJ45 Jacks With Integrated Magnetics - TTI Europe
RJ45 Jacks with IntegratedMagnetics, PoE andDiscrete MagneticsRuud van den Brink Feb 22nd, 2019
Agenda Ethernet Basics Ethernet Port Build Up Why RJ45 with Integrated Magnetics ? RJ45 Jack with Integrated Magnetics Build Up RJ45 Jack with Integrated Magnetics with PoE Discrete Magnetics for Discrete build up of the Ethernet port Customer Benefits, Advantages and Features Competitors TE’s RJ45 Jacks with Integrated Magnetics Portfolio Marketing Collateral Application Examples Questions to Ask Your Customer2TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Ethernet Basics Ethernet is the basis of LAN networks The Institute for Electrical and Electronic Engineers (IEEE) defined theEthernet standard as IEEE 802.3Covered byTE Portfolio3TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Ethernet Port BuildupWhy are Magnetics needed ?Electrical isolationTo isolate and offset thesignal voltage from MAC andfrom RJ45 to protect theMAC and other devices (e.g.,switches) from beingdamaged by high voltage atthe line.4Impedance matchTo maximize efficiency ofsignal transmissionbetween user’s hostcircuitry and cableTE Connectivity Confidential & Proprietary. Do not reproduce or distribute.Signal IntegrityTo filter EMI and commonmode noise
Why Jacks with Integrated Magnetics ?Advantages Quick and easy (proven) design Smaller BOM and hence lower production(assembly) cost Better electromagnetic compatibility (EMC)shielding of sensitive cable-side signals bythe metal shield Smaller footprint Smaller form-factor5TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
RJ45 with Integrated Magnetics BuildupMagnetic components (Common ModeChoke Isolation Transformers)RJ45 connectorConnectorLEDs& LightpipesLEDs or light pipes (optional)6TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.MagneticsPassiveComponentsDecoupling capacitor (optional)Termination resistors
RJ45 Jacks with Integrated Magnetics PoE For customer that want to remote powertheir devices over the Ethernet connection: E.g. Cameras Support of PoE Current portfolio supports PoE Option (upon request) for PoE withimproved wiring7TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Discrete Magnetics Discrete buildup of the Ethernet port For customer that want to make their own designs: Different over-voltage requirements Own layout for specific EMI/Si requirements One to one replacements for existing solutions with: Better price point Improved reliability Improved processability Support of PoE Customization options possible depending oncommercial conditions8TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Customer Benefits, Advantages and Featuresof TE Jacks with Integrated Magnetics (andPoE ) Improved Reliability Extended temp range: -40.85 degrees C High corrosion resistance: 30u inch Gold Improved EMI and Si: 3 wire choke (for PoE ) No DOA: 100% end of line testing All LED versions use light pipes Improved Processability 260 degrees C reflow solderable: LCP materials T&R and Tray packaging Service Long lifetime, Low MoQ and short leadtime on preferred portfolio Portfolio 9Most common Form Factors and LED combinationsTE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Customer Benefits, Advantages andFeatures of TE Discrete Magnetics Improved Reliability Extended temp range: -40.105 degrees C Improved EMI and Si: 3 wire choke for PoE No DOA: 100% end of line testing Improved Processability 260 degrees C reflow solderable: LCP materials T&R packaging Service Long lifetime, Low MoQ and short leadtime on preferred portfolio Portfolio10 Most common port configurations, transmission speeds and PoE Upon request THT versions can be made availableTE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
RJ45 with Integrated MagneticsLED ConfigurationsTE Configuration of Choice:Least PINs requiredDuo LED with 3 legsDuo LED with 2 legsTri color LED with 3 legs11TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
RJ45 with Integrated Magnetics for PoECommon Choke Configurations2-Auto transformer1 shared common mode choke3 wired common mode chokeTE Configuration of Choice:Least number of componentsBest performance onsaturation12TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
RJ45 with Integrated MagneticsSupported Line Driver ConfigurationsSupported by some P/NsSupported by All P/NsCurrent mode driver13TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.Voltage mode driver
RJ45 Jack CompetitorsSupplier 10/100/1000TE1x1 Str1x1 vert1x2ERNI2x1other conf2x4Low Profile Panel Flanges1/1041x42x4;2x6;2x8PulseNo Panel Flanges?Belfuse2x4;2x6MolexMajor differentiatorSupplierTELEDsNo LEDsTHTTHRSMTERNITab up Tab downPoEtbdPoE tbd8/104PulseOnly few1x1Belfuse?-40. 85 degreesOnly 9/66 1x1Only 1/35 multiprtOnly100Base-Tx Only few 1000Base-T1x1Molex? Competitors are focusing on Datacom applications. Industrial customers feel they are not supported well. Pricing regarded competitive by customers.1430uinch gold over 50 uinch nickelTE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Discrete Magnetics CompetitorsSupplier 10/100/1000TE1x1 Str1x1 vert1x2ERNI2x1other conf2x4Low Profile Panel Flanges1/1041x42x4;2x6;2x8PulseNo Panel Flanges?Belfuse2x4;2x6MolexMajor differentiatorLEDsNo LEDsTHTTHRSMTTab up Tab downPoEPoE 8/104Only few1x1?-40. 85 degrees30uinch gold over 50 uinch nickelOnly 9/66 1x1Only 1/35 multiprtOnly100Base-Tx Only few 1000Base-T1x1? Competitors are focusing on Datacom applications. Industrial customers feel they are not supported well. Pricing regarded competitive by customers.15TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
TE Portfolio (Preferred)Preferred (differences compared to standard)ServiceMoQ, PPQ, SQFP (preferred 1 reel or tray)L/T 1 DaySample room16TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
TE Portfolio (Changes to Standard)Conditions to make the changes to standard portfolioOther Features requestsImpactHigher Temp (105), 125 not possiblematerial change (PBT) Cost DownRemove spring fingersChanges to wiring (Enabling POE)Additional shield solder legsHigh ImpactHigh ImpactLow ImpactLow impactMid ImpactSMTDifferent Pin LengthOPEX/ToolingNeeded Volumes16kUSD500kU500kUMoQMoQ10kUHigh Impact50kUSD3.5mm @ MoQ 2500 supported now Other lengths Tooling requiredIncrease heightDifferent LED ColorsIntegration of PoE semiconductors in connectorsHigh ImpactLow ImpactNot possible22kUSDNo500kU100kU500kUMoQNew P/Ns need a SFDC opportunity and will be executed as a Type 0 lite project17TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
TE’s Portfolio RJ45 Jacks with Magnetics (T&R)Preferred portfolioTE 994-1DescriptionRJ45 JACK INT.MAG. 10/100 1x1 INV.RJ45 JACK INT.MAG. 10/100 LED 1x1 INV.RJ45 JACK INT.MAG. 10/100 1x1 INV.RJ45 JACK INT.MAG. 10/100 1x1RJ45 JACK INT.MAG. 1Gb 1x1 INV.RJ45 JACK INT.MAG. 1Gb 1x1RJ45 JACK INT.MAG. 1Gb 1x1RJ45 JACK INT.MAG. 10/100 LED 1x1 INV.RJ45 JACK INT.MAG. 10/100 LED 1x1RJ45 JACK INT.MAG. 1Gb LED 1x1RJ45 JACK INT.MAG. 1Gb LED 1x1 INV. low2301995-12301995-22301995-32301995-4RJ45 JACK INT.MAG. Gb 1x1 VERT.RJ45 JACK INT.MAG. 10/100 1x1 VERT.RJ45 JACK INT.MAG. 10/100 LED 1x1 VERT.RJ45 JACK INT.MAG. 1Gb LED 1x1 ow: Preferred P/N18TE Connectivity Confidential & Proprietary. Do not reproduce or sYesYesxNoNoYesYesxPackaging Voltage Mode Current &RT&RT&RYesNoNoYesYesYesYesYes
TE’s Portfolio RJ45 Jacks with Magnetics andPoE (T&R)Preferred portfolioTE 7994-32337994-42301997-2DescriptionRJ45 JACK INT.MAG. 10/100 1x1 INV.RJ45 JACK INT.MAG. 10/100 LED 1x1 INV.RJ45 JACK INT.MAG. 10/100 1x1 INV.RJ45 JACK INT.MAG. 10/100 1x1RJ45 JACK INT.MAG. 1Gb 1x1 INV.RJ45 JACK INT.MAG. 1Gb 1x1RJ45 JACK INT.MAG. 1Gb 1x1RJ45 JACK INT.MAG. 10/100 2x1Yellow: Preferred P/N19TE Connectivity Confidential & Proprietary. Do not reproduce or PackagingT&RT&RT&RT&RT&RT&RT&R
TE’s Portfolio Discrete Magnetics (and PoE )(T&R)Preferred portfolioTE tionDISCR.ETH.MAG. 10/100 SINGLE SMTDISCR.ETH.MAG. 10/100 QUAD SMTDISCR.ETH.MAG. 10/100 SINGLE SMT POEDISCR.ETH.MAG. 1GB SINGLE SMTDISCR.ETH.MAG. 1GB DUAL SMTDISCR.ETH.MAG. 1GB SINGLE SMT POEDISCR.ETH.MAG. 1GB DUAL SMT POEDISCR.ETH.MAG. 10/100 SINGLE SMTDISCR.ETH.MAG. 10/100 QUAD SMTDISCR.ETH.MAG. 10/100 SINGLE SMT POEDISCR.ETH.MAG. 1GB SINGLE SMTDISCR.ETH.MAG. 1GB DUAL SMTDISCR.ETH.MAG. 1GB SINGLE SMT POEDISCR.ETH.MAG. 1GB DUAL SMT POExYellow: Preferred P/N20TE Connectivity Confidential & Proprietary. Do not reproduce or /10010/1001G1G1G1GxPorts14112121411212xPoE T&RT&RT&RT&RT&RT&RT&RT&RT&RT&RT&RT&R
Application ExamplesIndustrial PLC Controllers Network Interfaces Motor Control All industrial equipment with Rj45connectivity requirementsTelecommunications/Networking Telephones Routers Servers Switches PrintersCommercial21 Set-top Boxes Point of Sale (PoS) Terminal Internet of Things (IoT) applicationsTE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Questions to Ask Your Customer Is the Rj45 port build up discrete or are integrated solution required ? What is the required transmission rate (10/100 Base-T, Gigabit, 10Gig) ? Will the application require Power over Ethernet ? What is the PHY chip (Physical layer transceiver chip) used ?Is it current or voltage driven ? What is the port count and configuration ?Single port (tab up or tab down), ganged (tab up or tab down)or dual row stacked ? Are LED’s needed ?If so, what color & configuration (single or bi-color) ? Is Reflow or Wave Solder needed ? (TE products are all reflow capable)22TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Marketing Collateral and Support Full Product Landing Page on agnetic-jacks.html?source header-match&variant b&tab pgp-story Parts are protected under Protect TENGO Samples of all preferred products Product Flyer Training Demo Kits (2330604-1) Ready Set Go (Channel) Product Cross reference Application support23 Specially trained FAEs(Hacan Hyving, Giuseppe Esposito) Engineering(Anne Cristel Ngoumgang Madjo)TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
24TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
BACKUP SLIDES25TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
RJ45 Jack with Integrated MagneticsConnector materialsHousing: LCP Black UL94 V-0Insert: LCP Black UL94 V-0Shield: BrassShield plating: NickelContacts: Copper AlloyContacts plating: Selective gold min. 0.76µm (30µinch) in contact area overmin. 1.27µm (50µinch) NickelSolder pin:Solder pin plating: 3.05µm (120µinch) Tin over 1.02µm (40µinch) Nickel overall.Shielding pin plating: Nickel26TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
Connector placement and solderingReflow solderingRJ45 Jacks with integrated Magnetics are soldered using reflow or equivalentsoldering techniques according to IPC/JEDEC J-STD-020D. The temperaturesand exposure time shall be within the ranges specified in the tableConnector placement RJ45 Jack with integrated magnetics are available in Tape & Reel packagingas well as Tray packaging for Pick and Place applications. Pick and Place allows to accurately place large numbers of small, or largecomponents quickly and accurately onto circuit boards.27TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
PHY transceiver PHY is an abbreviation for the physical layer of the OSI model and refers tothe circuitry required to implement physical layer functions such as 10BaseT, 100Base-T and 1000Base-T. It connects a link layer device (often called MAC as an abbreviation for mediaaccess control) to a physical medium such as copper cable or optical fiber .Top 3 suppliers28TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.Overview on industrial focus
PoE transmission typesAlternative A (Phantom feed)Alternative B (Spare pair feed)Power is carried over the data pairs (1/2 & 3/6)using the "Phantom Feeding" methodAlternative B separates the data and the powerconductors, making troubleshooting easier. Italso makes full use of all four twisted pair,copper wires.29TE Connectivity Confidential & Proprietary. Do not reproduce or distribute.
2301994-8 RJ45 JACK INT.MAG. 10/100 LED 1x1 INV. 10/100 1 R/A Up Yes T&R No Yes 2301994-9 RJ45 JACK INT.MAG. 10/100 LED 1x1 10/100 1 R/A Down Yes T&R No Yes 1-2301994-0 RJ45 JACK INT.
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9 MATHEMATICS - Week 1 Lesson 2: Properties of Operations Learning Objectives: Students will be able to simplify computations with integers, fractions and decimals by using the associative and commutative properties of addition and multiplication, and
