Cisco PCB Laminate Roadmap 2013-2015

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Cisco PCB LaminateRoadmap 2013-2015Scott Hinaga, David Senk, Chris Pattberg, William Chao andMason HuOctober 22, 2013

Carrier ClassRouterHigh EndEnterpriseEnterpriseSwitch/ RouterWirelessData deo 2010 Cisco and/or its affiliates. All rights reserved.StorageIP phoneVideoConferencingSettopBoxCisco Confidential2

CRS-4/S320 GbpsCRS-16/SCRS-MC1.2 Tbps1.2 Tbps to 92 TbpsCRS-8/S640 Gbps What technology is needed for at least 10x improvementfor each product generation:– BW capacity, density,– Power efficiency (bps/W),– Cost efficiency (bps/ ) 2010 Cisco and/or its affiliates. All rights reserved.Cisco Confidential3

Carrier of transmission lines An ideal transmission line should pass a signal from Tx to Rx fastand with no distortionNoise Transmitter 2010 Cisco and/or its affiliates. All rights reserved.ReceiverCisco Confidential4

Electrical characteristic of the transmission lineSurface roughness – skin effect @ high frequencies Inhomogeneity of the transmission line – trace microvia/PTHReflection @ discontinuities – a via structural issue not a laminateissue Electrical properties of the laminateDielectric loss – worsen @ high frequencies Inhomogeneity of the laminate – glass fiber vs. resinDifferential pair signal skew – worsen @ high frequencies 2010 Cisco and/or its affiliates. All rights reserved.Cisco Confidential5

Rotate circuit images Potential cost increase due tolarger panel size (e.g. 18x24 21x24 17% cost increase!) Spread glass weave Not isotropic/homogeneous –improves but does not eliminatethe problem Match Dk between glass & resin Need to cost less than rotatingthe image 2010 Cisco and/or its affiliates. All rights reserved.Cisco Confidential6

High(Df as measured byCisco S3 test method)CostDf 0.005Df 0.010Low Df 0.015Df 0.020Lower 2010 Cisco and/or its affiliates. All rights reserved.Electrical Performance HigherCisco Confidential7

Signal Speed, Trace Length, TTM, Cost High speed, large backplane Low loss laminate High speed linecard Low/Mid loss laminate Smaller, low speed backplane, Mid/Std loss laminatelinecard Small form factor, low speedlinecard 2010 Cisco and/or its affiliates. All rights reserved. Std/High loss laminateCisco Confidential8

FY10Q4FY12Q1FY13Q1FY14Q1Low 2010 Cisco and/or its affiliates. All rights reserved.MidStdHighCisco Confidential9

High(As Relative % of Total)CostDf 0.005Df 0.010Low Df 0.015Df 0.020Lower 2010 Cisco and/or its affiliates. All rights reserved.Electrical Performance HigherCisco Confidential10

Key need #1– Ultra-Low-Loss Material- Df 0.5x Megtron 6 (by Cisco S3 Method: 0.0035 @ 10GHz)- Standard PCB processes (i.e. not like PTFE)- PTFE difficult to drill, desmear and plate- PTFE difficult to handle, poor dimensional stability- Need max. reliability on CAF and Pb free thermal resistance- Must have option for low-Dk/Df glass- Default foil: ultra-low-profile- Must have option for no-profile (resin primer) foil- Organic fiber instead of glass cloth is possible 2010 Cisco and/or its affiliates. All rights reserved.Cisco Confidential11

Key need #2 – Low/Mid-Loss Material Cost-Down- Low/Mid-Loss cost today baseline FR4- Needs to come down for -sensitive, mid-range platforms- Economy of scale: Volume Up Cost Down- Versions of existing products using lower-cost raw materials,(same Dk/Df, but CAF/Pb free performance not as high as theoriginal version), could have a role on some mid-loss platformswith lower field service lifetime. 2010 Cisco and/or its affiliates. All rights reserved.Cisco Confidential12

Architectural Changes Traditional BP Orthogonal MP Cable BP(Adam Healey, LSI Corporation; Chad Morgan, Megha Shanbhag, TE Connectivity) Modulation Changes NRZ: binary non-return to zerodata (1 bit/symbol) PAM-2 PAM-4: 4 level pulse amplitudemodulation (2 bits/symbol)(Sam Palermo, Texas A&M University ) Optical PCB Depends on ASIC, connector,optical waveguide material andother infrastructural development 2010 Cisco and/or its affiliates. All rights reserved.(Marika Immonen, TTM Technologies)Cisco Confidential13

2010 Cisco and/or its affiliates. All rights reserved.Cisco Confidential14

Router Enterprise Switch/ Router IP phone Settop Box Video Conferencing Switch UCS Server Wireless . CRS-4/S CRS-8/S CRS-16/S CRS-MC . -Df 0.5x Megtron 6 (by Cisco S3 Method: 0.0

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