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We are happy to help.You will find the telephone number of your HeidelbergSystemservice team overleaf or at www.heidelberg.com/systemservice.Heidelberger Druckmaschinen AGKurfuersten-Anlage 52–6069115 HeidelbergGermanyPhone 49 6221 92-00Fax 49 6221 92-69 berg, the Heidelberg logotype, CombiStar, DryStar,HydroStar, Original Heidelberg, Prinect, Prinect CP2000 Center,Printmaster, Quickmaster, Speedmaster, and Topsetter areregistered trademarks of Heidelberger Druckmaschinen AG, inthe U. S. and other countries. Printmaster GTO, Prosetter,Stahlfolder, Suprasetter and Systemservice are trademarksof Heidelberger Druckmaschinen AG in the U.S. and othercountries. All other trademarks are property of their respectiveowners.Subject to technical modifications and other changes.00.991.0121/01 enPublishing InformationPrinted in: 04/08Photographs: Heidelberger Druckmaschinen AGPlatemaking: SuprasetterPrinting: SpeedmasterCover: etabind (patented)Fonts: Heidelberg Gothic, Heidelberg AntiquaPrinted in GermanySystemserviceOriginal Heidelberg Service Partsfor Presses and CtP Devices

Content1 Heidelberg Systemservice42 Presses7Mechanical Parts Bearings Belts Doctor blades Brushes Cam followers Chains/clamps Cylinder jackets Gaskets and O-rings Grippers Gripper bars and gripper pad rails Gripper pads Hickey removers Hoses and accessories Ink fountain accessories Sheet smoothers and separators Slitting and perforating discs Suction and feed board tapes Suckers trical/Electronic Parts Carbon brushes Lamps Switches, sensors and buttons Fuses Rotor vanes Infrared radiators41434444464849Lubricants and Adhesives513 CtP DevicesMechanical PartsElectrical/Electronic Parts4 Index555760613

Service Parts from Heidelberg.Nothing is as Good as the Original.The right choice Consistent quality, exceptional reliability and the best materials – we apply the samestringent quality criteria to Original Heidelberg Service Parts as we do to our machines. They are subjected to tough load and fatigue tests and are contin uously improved in line with the latest technicaldevelopments. All to ensure smooth production andoptimum results.24-hour delivery Virtually all Original HeidelbergService Parts can be delivered within 24 hours –worldwide. This outstanding service is provided by ourlogistics network, which is the largest in the industry.Our four logistics centers in Germany, the U.S. andAsia have 130,000 different parts in stock at all times.All to ensure you can get the parts you need quickly.Heidelberg Systemservice Over 4,500 highlytrained and motivated technicians at Heidelberg Systemservice deliver our comprehensive serviceportfolio, which ranges from technical service to consulting. All to ensure your operations are running atoptimum efficiency.4Hotline and technical clarification Whether overthe telephone or on site, our Systemservice team willidentify which service parts you need and install theseif required.Everything from a single source Whether machineryor workflow processes, pressroom or finishing, older ornewer models – Systemservice ensures that Heidelbergis always your first port of call.More for your money Compare the market beforeyou buy. You will soon see that Original HeidelbergService Parts offer the best value for money.Give us a call Find out about the outstanding qualityand competitiveness of our Original Heidelberg ServiceParts and accompanying services.

The Heidelberg Systemservice Portfolio.Value Chain: Prepress – Press – PostpressProduction Availability.Output Optimization.Maintenance, Technical Support,Repair, Remote Services,Monitoring, Cleaning, RefurbishmentPrint Color Management, QualityEvidence, Software Upgrades,Hardware Upgrades, WorkflowOptimizationService Parts and Logistics.Business Optimization.Original Heidelberg Service Parts,Worldwide LogisticsProcess Consulting, IT Integration,Business DevelopmentProject Management Services.Customized Onsite Training.Printshop Planning, Installation,Dismantling, RelocationTraining on Machine Operation,Maintenance Training, CustomizedApplication TrainingLife Cycle: Investment – Production Phase – ResaleService Contracts.Consumables.Combine services to create customized packages.Carefully selected and tested consumables help safeguard the performance and quality of your machineryand print products.Technology, Know-How, Experts.It’s the ideal combination of these three factors thatmakes Heidelberg Systemservice so unique. Alwaysavailable when you need them, Heidelberg expertsmake sure they stay up-to-date with the latest technicaldevelopments, exchanging information and benefitingfrom each other’s experience.Just give us a call.Your personal Heidelberg contact will be happy to tellyou about the services and Heidelberg consumablesavailable in your country.5

These service parts can be found here:How much does my service part cost?Our catalog lists popular service parts together withtheir article number and the machines in which theyare used. These are clearly categorized into mechanical parts, electrical/electronic parts and lubricantsand adhesives. Unfortunately, due to the large numberof items in stock, we were unable to include all ourservice parts in this catalog. If you can’t find the partyou are looking for, please give us a call. We’ll behappy to find it for you.Your Heidelberg Systemservice team will be happy toprovide you with information on prices. Go to the backof the catalog.Who installs the service parts?We have marked a number of service parts with thesymbol. We recommend always having these partsreplaced by a Heidelberg Systemservice engineer.Easy to find.Any questions? Just give us a call.Our index on page 61 lists all the service parts includedin the catalog, together with the relevant page number.If you are finding it difficult to track down an article,having problems installing a service part or are lookingfor assistance, we‘ll be happy to help. Useful telephone numbers can be found at the back of our catalog or online at www.heidelberg.com/systemservice.Looking for other service parts?Check out one of the other Heidelberg part catalogs: Original Heidelberg Service Parts for Die Cuttersand Folder Gluers Original Heidelberg Service Parts for Folders,Saddlestitchers, Adhesive Binders and Threadsealing Machines Stahlfolder Performance BladesLooking for an article number?Simply check the parts catalog of the press controlsystem or the relevant manual. For newer presses,information is also available in the “MachineComponents Scout”, our electronic parts catalog.PressesPressesw

Mechanical PartsPressesMechanical Parts

2. Presses/Mechanical PartsMechanical PartsMechanical partsPremium parts Heidelberg is a byword for premiumquality, top materials and a sophisticated quality assurance system. But because constant mechanical,thermal and chemical stresses take their toll on eventhe best machines, we not only offer year-round availability of Original Heidelberg Service Parts, but arealways looking to make improvements to optimizeyour production systems. When replacing components,insist on the quality ensured by Original HeidelbergService Parts. 10BearingsBeltsDoctor blades/bladesBrushesCam followersChainsClampsCylinder jackets Gaskets and O-ringsGrippersGripper bars andgripper pad rails Gripper pads Hickey removers Hoses Ink fountainaccessories Sheet smoothersand separators Slitting andperforating discs Suction and feedboard Suckers Filters

2. Presses/Mechanical PartsBearingsBearingsAll the bearings we use are specifically designed forsophisticated production systems and manufactured byspecially trained staff at Heidelberg or selected suppliers. Original Heidelberg bearings are made fromNeedle bushinghigh-grade materials that far exceed the materialspe cifications stipulated in standards. This ensuresa high load-bearing capacity and maximizes theirservice lives.Axial bearing discFlanged bearingArticle no.00.550.0076Article no.00.550.0228Article no.00.580.2873Press modelQuickmaster DI,Printmaster QM 46,GTO, SpeedmasterSM 52, SM 74Press modelSO, Printmaster GTO,Speedmaster SM 52,SM 74Press modelQuickmaster DI,Printmaster QM 46Description/size1 pcDescription/size1 pcDescription/size1 pcGrooved ball bearingGrooved ball bearingDampening roller bearingArticle no.00.580.2983Article no.00.520.1828Article no.MV.001.512Press modelQuickmaster DI,Printmaster QM 46Press modelTOPress modelPrintmaster GTODescription/size1 pcDescription/size1 pc, drive sideDescription/size1 pcDampening roller bearingDampening roller bearingDampening roller bearingArticle no.MV.001.513Article no.66.030.006Article no.MV.003.897Press modelPrintmaster GTOPress modelPress modelDescription/size1 pc, operator’s sideSO, SpeedmasterSM 102SO, SpeedmasterSM 102Description/size1 pc, drive sideDescription/size1 pc, operator’s side,top11

2. Presses/Mechanical PartsBeltsBeltsBelts transfer forces and torques in presses. OriginalHeidelberg belts are specially geared to the performance requirements of Heidelberg presses. They aredeveloped in cooperation with selected suppliersand made from high-quality textile, rubber and steelblends.ABECBelts*DesignationArticle no.Press modelDescriptionV-belt (A)01.060.101T1 pcV-belt (A)01.060.001T1 pcV-ribbed belt (B)00.270.0082TOK1 pcV-ribbed belt (B)00.270.0083TOK1 pcV-ribbed belt (B)00.270.0124TOK, QM 461 pcV-ribbed belt (B)00.270.0047GTO1 pcV-ribbed belt (B)00.270.0125QM 461 pcV-ribbed belt (B)00.270.0072GTO1 pcV-ribbed belt (B)00.270.0144GTO1 pcV-ribbed belt (B)00.270.0128GTO1 pcV-ribbed belt (B)00.270.0057GTO1 pcFlat belt (C)00.780.0475Printmaster GTO, PM 74, Speedmaster SM 741 pc, for Powder Spray deviceWide V-belt (D)00.270.0091GTO1 pcWide V-belt (D)00.270.0092GTO1 pcWide V-belt (D)00.270.0093GTO1 pcToothed belt (E)00.540.1037Speedmaster SM 74, CD 1021 pcToothed belt (E)00.580.1226Printmaster GTO, Speedmaster SM 102, CD 1021 pcToothed belt (E)00.580.2126Printmaster GTO, Speedmaster SM 102, CD 1021 pcToothed belt (E)00.580.5587Printmaster GTO, Speedmaster SM 102, CD 1021 pcToothed belt (E)G2.072.087Speedmaster SM 521 pc* Belt sizes may need to be verified when placing order.We recommend always having these parts replaced by a Heidelberg Systemservice engineer.12D

2. Presses/Mechanical PartsDoctor bladesDoctor bladesWe manufacture our Original Heidelberg doctorblades with precisely defined tolerances geared toyour press. They are made from durable materialsthat are resistant to the chemicals contained in inksand liquids. They combine material of an extremelyhigh load-bearing capacity with high register accuracyand user-friendly operation, making your productionprocess reliable and cost-effective.Doctor blades*Doctor bladesArticle no.MV.054.746Article no. Press modelDescriptionArticle no. Press modelDescriptionPress modelSpeedmaster CD 74,CD 102, SM 102, XL 105C4.721.091 SpeedmasterCD 1021 pc, drive side,coating unitC4.721.074 SpeedmasterCD 1021 pc, drive side,coating unitDescriptionFor chambered bladesystem, 100 m roll, incl.protective gloveC4.721.092 SpeedmasterCD 1021 pc, operator’sside, coatingunitC4.721.075 SpeedmasterCD 1021 pc, operator’sside, coatingunitDoctor bladesDoctor bladesDoctor bladesDoctor bladesArticle no.42.431.230FArticle no.MV.012.906Article no.69.431.230FPress modelPrintmaster GTOPress modelSpeedmaster SM 102Press modelPrintmaster GTODescription1 pc,for numbering boxDescription1 pc, for blanketwashup deviceDescription1 pc,for numbering boxRubber washup bladesArticle no.Press modelDescription42.010.180Printmaster GTO1 pc69.010.180Printmaster GTO1 pcL2.010.403Speedmaster CD 741 pc58.010.180SORK1 pcArticle no.Press modelDescription34.010.255KSBZ1 pc38.010.180KORD1 pc41.010.180SO, Speedmaster SM102 and CD 1021 pc72.205.123SK1 pc, for blanketwashup device81.205.123Speedmaster SM 102 1 pc, for blanketwashup deviceG2.010.502 Speedmaster SM 521 pc96.010.180SD1 pcM2.010.403 Speedmaster SM 741 pcF2.010.405Speedmaster XL 1051 pc68.010.1801 pcC3.010.180 Speedmaster CD 102 1 pc, for UV inkSO* In order to ensure good ink application, the blade and gasket should always be replaced at the same time. Sets of gaskets to go with these blades can be foundon page 20.13

2. Presses/Mechanical PartsBrushesBrushesThe brushes in our presses are responsible for thingssuch as smooth paper travel in the feeder and, because they can have a bearing on the quality of printresults, Original Heidelberg brushes are made exclusively from high-grade, durable materials – for topquality and minimal wear.ABCBrushesDesignationArticle no.Press modelDescriptionSteel brush (A)66.024.024SO, Speedmaster SM 102, CD 1021 pc, for cleaningBrush (B)04.022.069KO, MO, GTO1 pc, stabilizes sheet travelBrush (B)A4.016.218Quickmaster DI1 pc, stabilizes sheet travelCircular brush (C)MV.028.810Speedmaster SM 521 pc, stabilizes sheet travel66.891.006SOR, Printmaster PM 74, Speedmaster SM 74,SM 102, CD 1021 pc, stabilizes sheet travel66.020.122SOR, Printmaster PM 74, Speedmaster SM 74,SM 102, CD 1021 pc, stabilizes sheet travel66.028.109FSOR, Printmaster PM 74, Speedmaster SM 74,SM 102, CD 1021 pc, stabilizes sheet travelCircular brush (C)Circular brush (C)Circular brush (C)14

2. Presses/Mechanical PartsCam followersCam followersAll cam followers used by Heidelberg have been developed specifically for our presses or selected from oursuppliers. They are made from high-grade roller bearing steels that far exceed the requirements stipulatedby standards and are checked for high load-bearingcapacity and durability in continuous fatigue tests. Butthat’s not all. Original Heidelberg cam followers areregularly improved by optimizing their functions andupdating them to the state of the art. By using theseparts, you not only avoid unscheduled machine downtime but also benefit from long replacement intervals.Cam followersArticle no.Press modelDescription00.550.1223MO1 pc, NUKR 26 10 34.5, without perfecting00.550.1472MO1 pc, NUKR 26 18 47.5, with perfecting00.550.1239Printmaster GTO1 pc, NUKR 22 10 34.5, without perfecting00.550.1482Printmaster GTO1 pc, NUKR 22 18 47.5, with perfecting00.550.1505Speedmaster SM 52, SM 741 pc, PWKR 26 10 37.500.550.1471Printmaster PM 74, Speedmaster SM 741 pc, PWKR 28 10 39.5, Plus Delivery00.550.0478Speedmaster CD 74, CD 102, XL 1051 pc, NUKR 24 10 600.550.0322Speedmaster SM 102, CD 1021 pc, NUKR 35 16 39Did you know . that regular maintenance checks from Heidelberg Systemservice can help increase the resale value of your machinery by 7.5 percent? That was the finding of a survey Heidelberg conducted among customers and prospectivepurchasers. It also revealed that 77 percent of those surveyed felt there was a positive link between the resalevalue of machinery and its maintenance status.We recommend always having these parts replaced by a Heidelberg Systemservice engineer.15

2. Presses/Mechanical PartsChains/clampsChainsThe chains in our presses effect a positive transmissionof forces. All Original Heidelberg chains are made fromhigh-quality steels and are exceptionally strong. All thechains we use are specially developed for mechanicalengineering applications and ensure the printingsystem works perfectly.Looking for a different chain? We haveother options available. Just give us acall.ChainsDesignationArticle no.Press modelDescriptionDelivery chain 22.014.015F TO1 pairDelivery chain A4.014.101F Quickmaster DI1 pcDelivery chain MV.027.288Printmaster QM 46 1 pcDelivery chain 47.014.015SO, SpeedmasterCD 1021 pcSet of rollerchains48.014.015F KORS1 pairSet of rollerchains42.014.015F Printmaster GTO1 pairClampsOriginal Heidelberg clamps are made from selected,specially machined materials. For example, when vul canizing our elastomers, we use a special tool thatchanges their material properties. Only with the helpof this tool are Original Heidelberg clamps able toachieve the required premium quality standard.ClampsDesignationArticle no.Clamps52.478.201F Printmaster GTOPress modelDescription1 pcClampsMV.035.239Printmaster GTO1 pcClampsMV.035.242Printmaster GTO1 pcClamps69.353.732F Printmaster GTO1 pcClamping barsPress modelDescriptionClamping bars MV.039.548DesignationSpeedmasterSM 102, CD 1021 pc, drive sideClamping bars MV.039.550SpeedmasterSM 102, CD 1021 pc, operator’ssideWe recommend always having these parts replaced by a Heidelberg Systemservice engineer.16Article no.

2. Presses/Mechanical PartsCylinder jacketsCylinder jacketsOriginal Heidelberg cylinder jackets feature a preciseangle tolerance and clean edge bending. They arespecially designed for our high-performance presses,regularly revised and manufactured using up-to-dateplans. This is because maximum precision is requiredfor all parts in order to achieve high-quality results incontinuous operation, even at the highest productionspeeds.CABCylinder jacketsDesignationArticle no.Press modelDescriptionCylinder jacket for perforating device (A)43.731.080MO1 pcCylinder jacket for perforating device (A)42.732.201NPrintmaster GTO1 pcCylinder jacket for perforating device (A)69.731.080NPrintmaster GTO1 pcCylinder jacket for perforating device (A)42.731.080NPrintmaster GTO1 pcCylinder jacket for perforating device (A)MV.020.222MO1 pcCylinder jacket for perforating device (A)A1.430.053NPrintmaster QM 461 pcCylinder jacket for perforating device (A)69.732.201NPrintmaster GTO1 pcCylinder jacket for perforating device (A)G1.011.173NPrintmaster PM 52, Speedmaster SM 521 pcCylinder jacket for perforating device (A)G1.011.273NPrintmaster PM 52, Speedmaster SM 521 pcCylinder jacket for perforating device (A)M1.011.173NPrintmaster PM 74, Speedmaster SM 741 pcCylinder jacket for perforating device (A)91.430.173Speedmaster SM 1021 pcCylinder jacket (B)53.581.173NMO1 pc, for perfectingCylinder jacket (B)M2.581.173NPrintmaster PM 74, Speedmaster SM 741 pc, for perfectingCylinder jacket (B)S8.581.173NSpeedmaster SM 1021 pc, for perfectingCylinder jacket (B)87.581.173NSpeedmaster SM 1021 pc, for perfectingCylinder jacket (B)S9.581.173NSpeedmaster SM 1021 pc, for perfectingCylinder jacket (C)08.011.073FKOR1 pcCylinder jacket (C)18.011.073FKORA1 pcCylinder jacket (C)38.011.073FKORD1 pcCylinder jacket (C)48.011.073FKORS1 pcWe recommend always having these parts replaced by a Heidelberg Systemservice engineer.17

2. Presses/Mechanical PartsCylinder jacketsCABDCylinder jacketsDesignationArticle no.Press modelDescriptionDie-cutting plate (A)14.341.001FKSB1 pcDie-cutting plate (A)74.341.001FKSB1 pcDie-cutting plate (A)54.341.001FKSBA1 pcPerfectJacket (B)S9.581.185NSpeedmaster SM 1021 pcPerfectJacket (B)S9.581.186NSpeedmaster SM 1021 pcPerfectJacket (B)S9.581.187NSpeedmaster SM 1021 pcTransferJacket Plus (C)G2.215.105NPrintmaster PM 52, Speedmaster SM 521 pcTransferJacket Plus (C)M2.215.105NPrintmaster PM 74, Speedmaster SM 741 pcTransferJacket Plus (C)S8.215.201NSpeedmaster SM 1021 pcGlass bead foil (D)A1.014.144Printmaster QM 461 pcLooking for a different cylinder jacket? We have other options available. Just give us a call.We recommend always having these parts replaced by a Heidelberg Systemservice engineer.18

2. Presses/Mechanical PartsGaskets and O-ringsGaskets and O-ringsOriginal Heidelberg sealing elements are geared totheir particular application in both form and function.They are made from various types of high-grade rubberand special elastomers with different propertiesdepending on the specific requirements. This meansthat in addition to being ideally suited to the environment in which they are used, our sealing elementsare also very durable.ACBGaskets and O-ringsDesignationArticle no.Press modelDescription/size (mm)Gasket (A)42.018.039Printmaster GTO1 pcGasket (A)42.018.041Printmaster GTO1 pcGasket (A)M2.102.2071Speedmaster SM 741 pcGasket (A)00.780.2730Speedmaster SM 1021 pcGasket

G2.010.502 Speedmaster SM 52 1 pc M2.010.403 Speedmaster SM 74 1 pc 68.010.180 SO 1 pc Article no. Press model Description 34.010.255 KSBZ 1 pc 38.010.180 KORD 1 pc 41.010.180 SO, Speedmaster SM 102 and CD 102 1 pc 72.205.123 SK 1 pc, for blanket washup device

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