EAT EMOVAL/PRECISION IR DataMate

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HEAT REMOVAL/PRECISION AIRDataMateUSER MANUAL FOR REV 3 MODELS1.5 - 3 Tons50 & 60 Hz

TABLE OF CONTENTS1.0INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1Product Description and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.11.1.21.1.31.1.41.2Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Evaporator Components and Air Distribution System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Condensing Components Air Cooled Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remote Water/Glycol Condensing Units—2 and 3 Ton Only. . . . . . . . . . . . . . . . . . . . . . . . . . .1112Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2.11.2.21.2.31.2.41.2.51.2.6Humidifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Condensate Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pre-Charged Refrigerant Line Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Refrigerant Line Sweat Adapter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277-Volt Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remote Monitoring and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2222222.0SITE PREPARATION AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32.1Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.1.12.1.22.1.3DataMate Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Room Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.2Application Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.3Equipment Inspection (Upon Receipt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.4Installing the Evaporator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.4.12.4.22.4.32.4.42.5Outdoor Air Cooled Condensing Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.5.12.5.22.5.32.6Lifting the Units Into Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Centrifugal Fan Condensing Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182.7.12.7.22.7.32.7.42.8Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Installing Ceiling Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162.6.12.7Changing Air Flow Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Piping Connections and Cooling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Condensate Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18181818Water and Glycol Cooled Condensing Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242.8.12.8.22.8.3Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24i

2.9Integral Water/Glycol Condensing Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272.9.12.9.22.9.3Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282.10Checklist for Completing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.0MICROPROCESSOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.1Feature Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.2Main Menu Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323.3Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323.4Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.5Active Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.6Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.7Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.8Setback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.9Setup Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343.9.13.9.23.9.3Restart Time Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34C/F Degrees. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Humidity Control Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343.10Change Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.11Calibrate Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.12Alarm Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.13Alarm Time Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.14Common Alarm Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363.15Custom Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363.16Custom Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363.17Run Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384.0SYSTEM PERFORMANCE, MICROPROCESSOR CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . 424.1Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424.1.14.1.24.1.34.2Humidity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424.2.14.2.24.2.34.3Cooling/Heating Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Cooling Operation (Compressorized Direct Expansion and Chilled Water) . . . . . . . . . . . . . . 42Heating Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Dehumidification/Humidification Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Dehumidification Operation, Compressorized Direct Expansion (DX) Systems . . . . . . . . . . 42Humidification Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Load Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424.3.1Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43ii

5.0ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445.1Alarms: Definitions and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445.1.15.1.25.1.35.1.45.1.55.1.65.2Custom Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .High Head Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Loss of Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Short Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .444445454545Optional/Custom Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455.2.1Loss of Water Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456.0SYSTEM TESTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466.1System Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466.1.16.1.26.1.36.1.46.1.56.1.66.2Environmental Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Humidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remote Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .464646464646Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466.2.16.2.26.2.36.2.46.2.5Electric Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Direct Drive Blower Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Humidifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46464747517.0MAINTENANCE INSPECTION CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538.0TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54iii

FIGURESFigure 1Figure 2Figure 3Figure 4Figure 5Figure 6Figure 7Figure 8Figure 9Figure 10Figure 11Figure 12Figure 13Figure 14Figure 15Figure 16Figure 17Figure 18Figure 19Figure 20Figure 21Figure 22DataMate configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Proper room location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Removing the front panel and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Unit, floor cutout dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Evaporator piping connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Evaporator unit electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Optional condensate pump (field installed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Outdoor air cooled condensing units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Above the ceiling mounting bracket detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Centrifugal condensing unit dimensions and pipe connections (2 and 3 ton) . . . . . . . . . . . . . . . . 19Centrifugal condensing unit electrical connections (2 and 3 ton) . . . . . . . . . . . . . . . . . . . . . . . . . 20General arrangement drawing, chilled water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21General arrangement drawing, water/glycol cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22General arrangement drawing, air cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Water and glycol cooled condensing units: dimensions and pipe connections (2 and 3 ton). . . . . 25Water and glycol cooled condensing units: electrical connections (2 and 3 ton) . . . . . . . . . . . . . . 26Integral water/glycol unit dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Integral water/glycol condensing unit connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Wall box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Control menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Control board (inside evaporator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Wall box board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41TABLESTable iTable iiTable 1Table 2Table 3Table 4Table 5Table 6Table 7Table 8Table 9Table 10Table 11Table 12Table 13Table 14Table 15Table 16Table 17Table 18Table 19Table 20Table 21Table 22System configurations, 60 Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vSystem configurations, 50 Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vApplication limits, evaporator and chilled-water units* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Application limits, indoor and outdoor air-cooled condensing units . . . . . . . . . . . . . . . . . . . . . . . . 3Application limits, indoor water/glycol-cooled condensing units . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Evaporator and condensing unit net weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Fan/coil and chilled water module dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Unit refrigerant charges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Typical refrigerant pressures (psig) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Line set refrigerant charges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Unit piping outlet connection sizes — pipe size in. (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Outdoor air cooled condensing units dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Air flow – CFM (l/s). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Centrifugal condensing unit dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Default setpoints and allowable ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Night and weekend setback plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Setup functions, default values and allowable ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Alarm default time delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Equipment Switch Settings (Unit Control Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Switch settings (wall box board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Cooling and dehumidification load response of hot gas bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Typical discharge pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54iv

PRODUCT MODEL INFORMATIONDataMate Evaporators—DME027E-PH3DMEDataMate EvaporatorMC020E 1.5-ton EvaporatorPMiniMate2 Indoor Condensing Unit0 No DisconnectD027E 2-ton Evaporator027EIndoor Condensing Units—MCD26W2A00D Disconnect037E 3-ton Evaporator23A 2-ton air-cooled condensing unit (50 Hz)044C 3-ton Chilled Water Unit24A 2-ton air-cooled condensing unit (60 Hz)- Place Holder (air cooled)35A 3-ton air-cooled condensing unit (50 Hz)P 208/230V, 1 ph, 60 Hz36A 3-ton air-cooled condensing unit (60 Hz)26WY 208/230V, 3 ph, 60 Hz25W 2-ton water/glycol condensing unit (50 Hz)W 200/230V, 1 ph, 50 Hz26W 2-ton water/glycol condensing unit (60 Hz)H With Humidifier and Reheat37W 3-ton water/glycol condensing unit (50 Hz)HC Cooling Only38W 3-ton water/glycol condensing unit (60 Hz)0 With ReheatL Lee-temp Head Pressure Control (Air Cooled)33 Product Revision Level2 2-way, water/glycol reg valve, 150 psiL3 3-way, Water/Glycol reg valve, 150 psiD 2-way, water/glycol reg valve, 350 psiProp Fan Condensing UnitsPFC018A-PL0 (example)PFCT 3-way, water/glycol reg valve, 350 psiProp Fan Condensing UnitP 208/230V, 1 ph, 60 HzC Standard Condensing UnitX 277V, 1 ph, 60 HzH Hot Gas BypassS 220/240V, 1 ph, 50 Hz020A 1.5-ton Condensing Unit18A-A 460V, 3 ph, 60 Hz027A 2-ton Condensing UnitY 208/230V, 3 ph, 60 Hz037A 3-ton Condensing UnitM 380/415V, 3 ph, 50 Hz- Standard Coil0 No Hot Gas BypassHC Coated CoilP 208/230V, 1 ph, 60 HzPAH Hot Gas Bypass00 Revision LevelS 220/240V, 1 ph, 60 HzY 208/230V, 3 ph, 60 Hz**Y available only in 3 tonL 95 F Ambient, Lee-tempLH High Ambient00 Revision LevelTable iiiSystem configurations, 60 HzCondensing UnitNominalCapacity1-1/2 tons2 tons3 tonsTable rifugalN/AMCD24AMCD37AOutdoorProp APFC027AMCD26WPFC037AMCD38WSelf-Contained Chiller WaterDMC022WGDMC029WGDMC040WGSystem configurations, 50 HzCondensing UnitNominalCapacity1-1/2 tons2 tons3 ntrifugalOutdoorProp 26AMCD25WPFC036AMCD37WSelf-Contained Chiller WatervIntegralWater/GlycolDMC022WGDMC029WGDMC040WG

vi

Introduction1.0INTRODUCTION1.1Product Description and FeaturesThe DataMate is a temperature/humidity control system with a nominal rating of 1.5, 2 and 3 tons.Actual capacity will depend on selected options. Each DataMate consists of an indoor evaporator module and a condensing module. The evaporator is installed against a wall inside the computer room.Models are available in air, water, glycol or integral water/glycol cooled condensing units. DataMateis also available as a self-contained chilled water unit, complete with fan/coil and chilled water valve.The system may also include an optional humidifier. Models are available for cooling only that do notinclude reheat or humidifier.The DataMate system includes one stage of cooling for temperature control as well as an optional single-stage electric reheat. The optional humidity control uses one stage to dehumidify and an optionalstage to humidify. The system controller automatically switches over to the required function (cool/heat, dehumidify/humidify) based on programmed setpoints and room conditions.1.1.1ControlsThe DataMate evaporator module includes a wall-mounted control panel. The control panel includes aliquid crystal display (LCD) screen and a membrane key pad with 8 selector switches. The displayindicates temperature, humidity, system operating status, setpoints and alarms. Use the selectorswitches (pads) to operate the system by adjusting control setpoints for cool/heat, dehumidify/humidify and alarm setpoints.All control setpoints and alarm setpoints are programmable. The temperature can be displayed indegrees Fahrenheit or degrees Celsius. The microprocessor can retain a programmed schedule of twocontrol changes per day for the entire seven-day week. The program is stored in nonvolatile memory,so it will not be lost during a power failure.1.1.2Evaporator Components and Air Distribution SystemAll DataMate evaporator sections include the evaporator coil, the thermostatic expansion valve, filterdryer and blower. A reheat assembly and a steam generating humidifier are available as options. Theevaporator unit requires a power source and a power disconnect switch.The evaporator coil is constructed of copper tubes and aluminum fins and is designed for the high sensible heat ratio required for electronic equipment. Room air circulation is accomplished by doubleinlet, direct-drive centrifugal blowers that have been dynamically balanced. The blower motor hasself-aligning bearings and lifetime lubrication. Two air delivery rates (high and low) are specified foreach unit. The system pulls room air through a return grille at the bottom and delivers conditionedair from the top grille. Cleanable filter(s) are accessible by unscrewing the quarter-turn fasteners onthe front panel.1.1.3Condensing Components Air Cooled SystemsTwo different air cooled systems are available: the ceiling-mounted indoor centrifugal fan condensingunit and the outdoor propeller fan condensing unit. The centrifugal fan condensing unit (available in 2 and 3 ton only) is for indoor locations andincludes the scroll compressor with crankcase heater, high-pressure switch, condenser coil andblower system. Pressure is regulated by the Lee-Temp flood back head pressure control. The propeller fan unit is for outdoor locations and includes the scroll compressor with crankcaseheater, high-pressure switch, condenser coil, propeller fan and Lee-Temp flood back head pressure control.1

Introduction1.1.4Remote Water/Glycol Condensing Units—2 and 3 Ton OnlyThe ceiling-mounted condensing unit for water/glycol-cooled models includes the scroll compressor,coaxial condenser coil and water regulating valve. The standard design pressure is 150 psig.Integral Water/Glycol-Cooled ModelsThis unit consists of the reciprocating compressor, brazed plate condenser and water regulating valve.The design pressure is 150 psig. The unit is designed solely for indoor use and is attached directly tothe left end of the evaporator. No precharged refrigerant lines are required for this unit.Chilled Water Model (3 ton only)The Chilled Water model is designed for use with an existing chilled water loop. It contains a chilledwater coil and an on/off valve to control the flow of chilled water.1.2Optional Equipment1.2.1HumidifierThe optional steam-generating humidifier is factory-installed and tested. It adds pure water vapor(up to 3 lb/hr) to the room air to control humidity within levels recommended for computer equipment.The humidifier components include the steam canister with automatic flushing circuit, strainer, inlettube, drain, solenoid valve and copper discharge nozzle. Note that humidity control (humidificationand dehumidification) is available only if a humidifier is provided.1.2.2Condensate Pump KitA condensate pump is required when the evaporator is installed below the level of the gravity-feddrain line. Components include the pump, check valve, sump, level sensor and controls. The pump isautomatically controlled by the water level in the sump. The condensate pump kit is field-installed inthe evaporator housing.1.2.3Pre-Charged Refrigerant Line SetsThe remote condensing unit requires two refrigerant lines to connect the evaporator to the condensingunit. Factory precharged line sets, with quick connect fittings, are available in 15 and 30 foot lengths.Each set includes an insulated copper suction line and a copper liquid line, both charged with R-22refrigerant and sealed.1.2.4Refrigerant Line Sweat Adapter KitThis kit includes the compatible fittings required (two for the insulated suction line and two for theliquid line) when using field-supplied interconnecting refrigerant lines, instead of the pre-chargedline sets.1.2.5277-Volt TransformerWhen the evaporator requires 277 volts, one transformer is required for the evaporator. A transformer may also be required if the condensing unit is not rated for 277 volts. See unit serial tag todetermine voltage required. The integral water/glycol-cooled units require only one transformer topower the entire system. 1-1/2 and 2 ton systems use the 37.5 amp transformer; 3 ton systems use a50 amp transformer.1.2.6Remote Monitoring and ControlLiebert can provide a variety of remote monitoring and control devices to enhance your DataMate system. These include water detection, remote monitoring of a single unit, remote control of multipleunits and remote monitoring and control of a complete building system, including security access control.2

Site Preparation and Installation2.0SITE PREPARATION AND INSTALLATION2.1Installation ConsiderationsNOTEBefore installing unit, determine whether any building alterations are required to run piping,wiring and duct work. Carefully follow all unit dimensional drawings and refer to thesubmittal engineering dimensional drawings of individual units for proper clearances.The system can be installed in any of several ways. However, the evaporator should always bemounted on a wall in the equipment room. The condensing unit can be mounted above

PF Prop Fan Condensing Unit A P 208/230V, 1 ph, 60 Hz C C Standard Condensing Unit X 277V, 1 ph, 60 Hz H Hot Gas Bypass S 220/240V, 1 ph, 50 Hz 18A 020A 1.5-ton Condensing Unit A 460V, 3 ph, 60 Hz 027A 2-ton Condensing Unit Y 208/230V, 3 ph, 60 Hz 037A 3-ton Condensing Unit

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