UreServo AC Servo SyStemS USer MAnUAl

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SureServo AC Servo Systems User ManualSV UMW

SureServo AC Servo Systems User ManualBLANKPAGEPage CF–2SureServo AC Servo Systems User Manual

WARNING Thank you for purchasing automation equipment from Automationdirect.com , doing business asAutomationDirect. We want your new automation equipment to operate safely. Anyone who installs or usesthis equipment should read this publication (and any other relevant publications) before installing or operatingthe equipment.To minimize the risk of potential safety problems, you should follow all applicable local and national codesthat regulate the installation and operation of your equipment. These codes vary from area to area and usuallychange with time. It is your responsibility to determine which codes should be followed, and to verify that theequipment, installation, and operation is in compliance with the latest revision of these codes.At a minimum, you should follow all applicable sections of the National Fire Code, National Electrical Code,and the codes of the National Electrical Manufacturer’s Association (NEMA). There may be local regulatory orgovernment offices that can also help determine which codes and standards are necessary for safe installationand operation.Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes andstandards. We do not guarantee the products described in this publication are suitable for your particularapplication, nor do we assume any responsibility for your product design, installation, or operation.Our products are not fault-tolerant and are not designed, manufactured or intended for use or resale as on-linecontrol equipment in hazardous environments requiring fail-safe performance, such as in the operation ofnuclear facilities, aircraft navigation or communication systems, air traffic control, direct life support machines,or weapons systems, in which the failure of the product could lead directly to death, personal injury, or severephysical or environmental damage (“High Risk Activities”). AutomationDirect specifically disclaims anyexpressed or implied warranty of fitness for High Risk Activities.For additional warranty and safety information, see the Terms and Conditions section of our catalog. If youhave any questions concerning the installation or operation of this equipment, or if you need additionalinformation, please call us at 770-844-4200.This publication is based on information that was available at the time it was printed. At AutomationDirect weconstantly strive to improve our products and services, so we reserve the right to make changes to the productsand/or publications at any time without notice and without any obligation. This publication may also discussfeatures that may not be available in certain revisions of the product.TrademarksThis publication may contain references to products produced and/or offered by other companies. Theproduct and company names may be trademarked and are the sole property of their respective owners.AutomationDirect disclaims any proprietary interest in the marks and names of others.Copyright 2005-2008, 2010, 2011, 2018 Automationdirect.com IncorporatedAll Rights ReservedNo part of this manual shall be copied, reproduced, or transmitted in any way without the prior, writtenconsent of Automationdirect.com Incorporated. AutomationDirect retains the exclusive rights to allinformation included in this document.SureServo AC Servo Systems User Manual – 3rd Ed, Rev A – 10/25/2019Page W–1

AVERTISSEMENT Nous vous remercions d’avoir acheté l’équipement d’automatisation de Automationdirect.com , en faisantdes affaires comme AutomationDirect. Nous tenons à ce que votre nouvel équipement d’automatisationfonctionne en toute sécurité. Toute personne qui installe ou utilise cet équipement doit lire la présentepublication (et toutes les autres publications pertinentes) avant de l’installer ou de l’utiliser.Afin de réduire au minimum le risque d’éventuels problèmes de sécurité, vous devez respecter tous les codeslocaux et nationaux applicables régissant l’installation et le fonctionnement de votre équipement. Ces codesdiffèrent d’une région à l’autre et, habituellement, évoluent au fil du temps. Il vous incombe de déterminer lescodes à respecter et de vous assurer que l’équipement, l’installation et le fonctionnement sont conformes auxexigences de la version la plus récente de ces codes.Vous devez, à tout le moins, respecter toutes les sections applicables du Code national de prévention desincendies, du Code national de l’électricité et des codes de la National Electrical Manufacturer’s Association(NEMA). Des organismes de réglementation ou des services gouvernementaux locaux peuvent égalementvous aider à déterminer les codes ainsi que les normes à respecter pour assurer une installation et unfonctionnement sûrs.L’omission de respecter la totalité des codes et des normes applicables peut entraîner des dommages àl’équipement ou causer de graves blessures au personnel. Nous ne garantissons pas que les produits décritsdans cette publication conviennent à votre application particulière et nous n’assumons aucune responsabilitéà l’égard de la conception, de l’installation ou du fonctionnement de votre produit.Nos produits ne sont pas insensibles aux défaillances et ne sont ni conçus ni fabriqués pour l’utilisation ou larevente en tant qu’équipement de commande en ligne dans des environnements dangereux nécessitant unesécurité absolue, par exemple, l’exploitation d’installations nucléaires, les systèmes de navigation aérienneou de communication, le contrôle de la circulation aérienne, les équipements de survie ou les systèmesd’armes, pour lesquels la défaillance du produit peut provoquer la mort, des blessures corporelles ou de gravesdommages matériels ou environnementaux («activités à risque élevé»). La société AutomationDirect nie toutegarantie expresse ou implicite d’aptitude à l’emploi en ce qui a trait aux activités à risque élevé.Pour des renseignements additionnels touchant la garantie et la sécurité, veuillez consulter la sectionModalités et conditions de notre documentation. Si vous avez des questions au sujet de l’installation oudu fonctionnement de cet équipement, ou encore si vous avez besoin de renseignements supplémentaires,n’hésitez pas à nous téléphoner au 770-844-4200.Cette publication s’appuie sur l’information qui était disponible au moment de l’impression. À la sociétéAutomationDirect, nous nous efforçons constamment d’améliorer nos produits et services. C’est pourquoinous nous réservons le droit d’apporter des modifications aux produits ou aux publications en tout temps, sanspréavis ni quelque obligation que ce soit. La présente publication peut aussi porter sur des caractéristiquessusceptibles de ne pas être offertes dans certaines versions révisées du produit.Marquesde commerceLa présente publication peut contenir des références à des produits fabriqués ou offerts par d’autresentreprises. Les désignations des produits et des entreprises peuvent être des marques de commerce etappartiennent exclusivement à leurs propriétaires respectifs. AutomationDirect nie tout intérêt dans les autresmarques et désignations.Copyright 2005-2008, 2010, 2011, 2018 Automationdirect.com IncorporatedTous droits réservésNulle partie de ce manuel ne doit être copiée, reproduite ou transmise de quelque façon que ce soit sans leconsentement préalable écrit de la société Automationdirect.com Incorporated. AutomationDirect conserveles droits exclusifs à l’égard de tous les renseignements contenus dans le présent document.Page W–2SureServo AC Servo Systems User Manual – 3rd Ed, Rev A – 10/25/2019

WarningsWarning: Always read this manual thoroughly before using SureServo series AC servo systems.Warning: Do not use the SureServo series AC servo system in a potentially explosive environment.Install the servo system components in a clean and dry location free from corrosive or flammable gasesor liquids.Warning: AC input power must be disconnected before performing any maintenance. Do notconnect or disconnect wires or connectors to the servo drive or motor while power is applied tothe circuit.Maintenance must be performed only by a qualified technician.Warning: The servo motor or drive may be destroyed if incorrect cables are connected to theinput/output terminals. Do not connect a power supply source to the U, V, W output terminals ofthe drive.Warning: Properly ground the servo drive and motor using the ground terminals. The groundingmethod must comply with the laws of the country where the AC servo is to be installed. Refer to“Wiring Diagrams” in Chapter 3.Warning: Before starting the servo system with a mechanical system connected, make sure thatthe emergency stop equipment can stop the servo at any time.Warning: Do not touch the servo drive heat sink or the servo motor during operation.Otherwise, serious personal injury may result.Warning: A charge with hazardous voltages may still remain in the DC-link capacitor even if thepower has been turned off. To avoid personal injury, do not remove the cover of the AC servodrive. There are no user serviceable parts inside the drive.Warning: The mounting enclosure of the AC drive must comply with EN50178. Live parts shall bearranged in enclosures or located behind barriers that meet at least the requirements of the ProtectiveType IP20. The top surface of the enclosures or barrier that is easily accessible shall meet at least therequirements of the Protective Type IP40. Users must provide this environment for the SureServo ACservo drive.SureServo AC Servo Systems User Manual – 3rd Ed, Rev A – 10/25/2019Page W–3

BLANKPAGEPage W–4SureServo AC Servo Systems User Manual – 3rd Ed, Rev A – 10/25/2019

User Manual Revision HistorySureServo AC Servo Systems User ManualPlease include the Manual Number and the Manual Issue, both shown below, when communicating with Technical Supportregarding this publication.Manual Number:SV UMWIssue:Third Edition, Revision AIssue Date:10/25/2019IssueDatePublication HistoryDescription of ChangesFirst Edition01/06Original Issue1st Ed, Rev A03/06Various minor changes and corrections, mostly to wiring diagrams1st Ed, Rev B09/07New Appendix D for new firmware v2.1002/2008Changed manual # by adding “-WO” suffix;Combined former Ch2&3 & revised chapter sequence for new Ch2 7;Ch2 changes to terminal and wiring diagrams;Ch3 fault reset from keypad;Ch4 new parameter changes, especially for firmware v2.10;AppxA new quickstart tuning section;Various minor changes and corrections throughout08/2010Ch1: specificationsCh2: terminals, terminal accessories, wiring diagrams, analog I/O resolutionCh4: parameter settings, explanations, & firmware version notesCh5: P1-34, P1-35, P2-02Ch6: additional parameters; program revisionsCh7: faults ALE 12, 14, 15; note in “Clearing Faults” tableAppxA: minor clarificationsAppxC: terminal accessories08/2011Ch1: drive heat loss specificationsCh4: P0-18; P1-46 control modes; P2-10 P2-17 setting 02; P2-23 P2-25 resonance explanationCh6: P0-18Ch7: ALE11AppxD: P0-18Third Edition12/2018Changed the “Manual Number” and revised format/layout (former Manual# SV-User-M-WO); FormerAppendix A moved into Ch1; Other Appendices renamedCh1: SVA is UL Certified; motor spec data; added quick-start (formerly AppxA)Ch2: wiring diagram #s for drive terminal CN1; control modes wiring diagrams; DI current draw note;notes for brake wiring; drive wire term screw torque; motor connector infoCh4: various parameter settings and explanationsCh5: I/O terminal and parameter references; braking wire colors and relay contact ratings; manualtuning infoCh7: Fault/Warning descriptionsAppxB: H0-CTRIO drawingAppxC: P2-10 P2-17 function setting 063rd Ed, Rev A10/25/19Ch4: Updated details for homing stop settings.Second Edition2nd Ed, Rev A2nd Ed, Rev BSureServo AC Servo Systems User Manual – 3rd Ed, Rev A – 10/25/2019Page H–1

User Manual Revision HistoryBLANKPAGEPage H–2SureServo AC Servo Systems User Manual – 3rd Ed, Rev A – 10/25/2019

User Manual Table of ContentsContentsofSureServo User ManualWarnings and Trademarks W–1 WARNING W–1Trademarks W–1 AVERTISSEMENT W–2Marques de commerce W–2Warnings W–3User Manual Revision History H–1User Manual Table of Contents TOC–1Chapter 1: Getting Starting 1–1Manual Overview 1–2Overview of This Publication 1–2Who Should Read This Manual 1–2Supplemental Publications 1–2Technical Support 1–2Special Symbols 1–2SureServo AC Servo Systems Introduction 1–3SureServo Basic Overview 1–3Unpacking Your New SureServo 1–4Nameplate Information 1–4Model Explanation 1–4Identification and Labeling: SureServo AC Servo Drive 1–5Drive and Motor Combinations 1–5SureServo AC Servo Drive Control Modes 1–6SureServo AC Servo System Specifications 1–7Drive Specifications 1–7Motor Specifications 1–9Motor Velocity-Torque Curves 1–10Motor Overload Characteristics 1–11Quick Start for SureServo Drives 1–12Spin the Motor 1–12Position Mode Quick Start (Pt & Pr) 1–14Velocity Mode Quick Start (V & Vz) 1–17Torque Mode Quick Start (T & Tz) 1–18Tuning Quick Start for SureServo Drives 1–20SureServo AC Servo Systems User Manual – 3rd Ed, Rev A – 10/25/2019Page TOC–1

User Manual Table of ContentsChapter 2: Installation and Wiring 2–1Storage Conditions 2–2Installation 2–2Servo Drive Mounting 2–2Servo Drive Minimum Clearances and Air Flow 2–3Servo Motor Mounting 2–3Dimensions 2–4Servo Drive Dimensions 2–4Servo Motor Dimensions 2–6Accessory I/O Terminal Module Dimensions 2–7Circuit Connection Warnings 2–8Danger! 2–8Wiring Notes: PLEASE READ PRIOR TO INSTALLATION. 2–8Servo Drive Terminals

SureServo AC Servo Systems User Manual – 3rd Ed, Rev A – 10/25/2019 Page W–3 WARNINGs Warning: alWays read this manual thoroughly before using sureservo series aC servo systems. Warning: do not use the sureservo series aC servo system in a potentially explosive environment. install the servo system Components in a Clean and dry loCation free from Corrosive or flammable gases

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