Operator Controlled Mechanization - Bug-O

OperatorControlledMechanizationPhone: 412-331-1776Fax: 412-331-0383www.bugo.comBug-O Systems is committed to empoweringour customers by providing operator controlledmechanized solutions for their welding, cuttingand custom applications.

Why Choose aMechanized Process?IncreaseProductionThe machine replacesthe operator’s hand tocontrol the process.Continuous welding, nostopping and starting.Improve QualityPrecise speed and pathcontrol improves appearanceand quality. Decreases defectsand costly repairs.Reduce MaterialHandlingTake the machine tothe work. Work in allpositions.Reduce DistortionRegulate travel speed.Provide uniform heatinput.Improve Worker'sEnvironmentReduce operator fatigue.Remove operator fromwelding/cutting fumes2

Straight Line Cutting& Welding with RailsGO-FER IVStraight line cuttingmachine for oxy-fuel orplasma, remote pendantoption available120 or 240 voltSpeed: 2.5-100 ipm(63.5-2540 mm/min)Weight: 37 lbs. (16.8 kg)WELDING SUPPORTKIT FOR GO-FER IVUsed with the Go-fer IVfor straight line semiautomatic weldingDC-IVRack and pinion drivewith six speed rangesavailable. Runs onaluminum rigid andsemi-flex rail.42, 120 or 240 voltWeight: 18 lbs. (8 kg)DC-IV-HDRack and Pinion tractorw/ Extra Heavy Dutytorch support racking forAluminum Rigid Rail120, 240 or 42 voltWeight: 24 lbs. (10.9 kg)3

Straight Line Cutting& Welding with RailsMODULAR DRIVESYSTEMStitch welding kit110, 220 or 42 voltAdapts to all Bug-O railSpeed: 2-120 ipm(51-3048 mm/min)Weight (machine only):30 lbs. (13.61 kg)MODULAR DRIVESYSTEMStraight Line Cutting Kit110, 220 or 42 voltAdapts to all Bug-O railSpeed: 2-120 ipm(51-3048 mm/min)Weight (machine only):28 lbs. (12.7 kg)Shape Cutting / WeldingMDSPROGRAMMABLESHAPE KIT2 axis portableprogrammable cutting/welding machine120, 240 and 42 voltSpeed: 5-100 ipm(127-2540 mm/min)Net Weight: 47 lbs. (21 kg)4

Straight Line Weldingwith OscillationMODULAR DRIVESYSTEMLinear weaver kit110, 220 or 42 voltAdapts to all Bug-O railSpeed: 2-120 ipm(51-3048 mm/min)Weight (machine only):41 lbs. (18.6 kg)MODULAR DRIVESYSTEMPendulum weaver kit110, 220 or 42 voltAdapts to all Bug-O railSpeed: 2-120 ipm(51-3048 mm/min)Weight (machine only):40 lbs. (18.14 kg)HIGH CAPACITYMODULAR DRIVESYSTEMCan carry up to 140lbs. (64 kg) vertically,and is compatiblewith all standard MDScomponentsSpeed: 2-120 ipm(51-3048 mm/min)Net Weight (w/carriage):26 lbs. (11.8 kg)UNIVERSALBUG-O-MATICCompact drive andweaver combination.Adapts to all Bug-O rail120, 240 or 42 voltsSpeed: 3-66 ipm(70-1670 mm/min)Weight: 22 lbs. (10.5 kg)5

Pipe Welding/CuttingPIPE WELDINGSYSTEMSPiper-Plus Self contained, digitallycontrolled - Producesexcellent quality repeatablewelds with high depositionrates Fully integrated withpower sources - advancedprocess control available(STT, GMAW-P, etc) Pipe Diameter 12 inchesand larger Air-cooled & Water-cooledoptions available120 or 240 voltsSpeed: 0-80 ipm,(0-2000 mm/m)UNIVERSAL BUG-OMATIC WITH AUTOHEIGHT CONTROLAn Excellent Choice for PipeWelding for ease of operation.120, 240 or 42 voltsSpeed: 3-70 ipm(75-1750 mm/min)Weight: 36 lbs. (16 kg)MODULAR DRIVESYSTEMA versatile machine thatcan be customized for pipewelding110, 220 or 42 voltAdapts to all Bug-O railSpeed: 2-120 ipm(51-3048 mm/min)Weight: 39 lbs. (17.5 kg)6

Welding with AutomaticHeight ControlMODULAR DRIVESYSTEM WITHAUTOMATIC HEIGHTCONTROLAvailable for straight-line orlinear & pendulum weavingsystems110, 220 or 42 voltAdapts to all Bug-O railSpeed: 2-120 ipm(51-3048 mm/min)Weight: 45 lbs. (20 kg)UNIVERSALBUG-O-MATIC WITHAUTOMATIC HEIGHTCONTROLSame as UniversalBug-O-Matic but withadditional amperagesensing automatic torchheight adjusterAdapts to all Bug-O rail120, 240 or 42 voltsSpeed: 3-70 ipm(75-1750 mm/min)Weight: 36 lbs. (16 kg)FREESTANDINGTORCH SUPPORTWITH AUTOMATICHEIGHT CONTROL110 or 220 voltsTotal VerticalAdjustment: 25" (635 mm)Total HorizontalAdjustment: 25" (635 mm)Weight: 41 lbs. (19 kg)7

RailsRIGID RAILSHeavy DutyARR-10808' (2.37 m) Long sectionsARR-10854' (1.18 m) Long sectionsExtra Heavy DutyARR-12508' (2.37 m) Long sectionsARR-12004' (1.18 m) Long sectionsHard coat rails availableupon request for above.SEMI-FLEX RAILFlexes to 15' (5 m) radiusAFR-30008' (2.37 m) Long sectionsHI-FLEX RAILFlexes to 30'' (760 mm)RadiusFMD-105057.7" (1.47 m) LongsectionsRING RAILSMinimum workdiameter of9'' (230 mm)8

Magnet BarsR.E. ON/OFF MAGNETFor Aluminum Rigid RailARM-2010High Heat Applications*ARM-2010-HHSWIVEL MAGNETFor Aluminum Rigid RailARM-2325R.E. ON/OFF MAGNETFor Semi-Flex RailAFR-2010High Heat Applications*AFR-2010-HHMAGNET W/ RELEASEFor Semi-Flex RailARM-2425R.E. ON/OFF MAGNETFor Hi-Flex RailFMD-2010High Heat Applications*FMD-2010-HHMAGNET W/ RELEASEFor Hi-FlexFMD-2325SUPPORT BAR WITHR.E. ON/OFF MAGNETSFor Bent Rail3.5" (88.9 mm) of adjustmentARM-2580Support Barw/ Screw FeetFor Bent Rail4.5" (114.3 mm) of adjustmentARM-2380* High Heat App. Rated @ 180 C (356 F)Standard Heat Rated @ 80 C (176 F)9

Carriages - Vacuum SupportRELEASABLECARRIAGEFor Rigid & Semi-Flex RailMPD-1065HI-FLEX CARRIAGEFor Hi-Flex RailFMD-1105SPLIT CARRIAGEReleasable from RailFor Bent Rigid RailBUG-5910VACUUM BARASSEMBLYFor non-ferrous materialFor Hi-Flex Rail(sold separately)FMD-1036VACUUM BARASSEMBLYFor non-ferrous materialFor Rigid & Semi-Flex Rails(sold separately)ARV-1036VACUUM PUMP KITARV-2020110 volt/50-60 Hz10ARV-2030220 volt/50-60 Hz

Supports & AccessoriesMDS-1040Machined RackWelding GroupMDS-1050Machined RackCutting GroupMDS-1075Dual Torch WeldingGroupMDS-1090Dual Torch CuttingGroupPAN-1000PanographTorch FloaterPAN-1008Welding PanographPAN-1072Double TorchPanographPAN-2145-L, RMechanical CornerFollowerPAN-2160Mechanical SeamFollower11

Hole Cutter & CircleWeldersHOB-O ALL-POSITIONHOLE BORERLightweight precision holeborer, beveler and welder.120, 240 and 42 voltCutting Diameter:1"-48" (25-1220 mm)Weight: 30 lbs. (13.6 kg)CIRCLE WELDERSNozzle welding unitsAvailable for MIG/MAGand submerged Arc.Multiple versions availablefor nozzle diameters of1"-50" (25-1270 mm)For multi-pass andmulti-layer welding.Circle CuttersCB-1PRPlasma circle burner withremote control for cuttingbeveled holes 1/2"-12"(13-305 mm) in Pipe upto 3/8" (7 mm) wallthickness includesplasma power source.60% Duty cycleRise and Fall Cam:5" (127 mm)Speed: 0.2-11 rpmWeight: 170 lbs. (77 kg)CB-212Circle burner withmagnetic baseprocess: Oxy-fuelCutting Diameter:1.5"-42" (40-1066 mm)beveled holes4"-48" (100-1220 mm)square cutRise and Fall Cam:0-7" (0-175 mm),Weight: 225 lbs. (102 kg)

Bug-O Advanced ProcessCircle WeldersDCW-5Equipped with LincolnElectric Power Feed 84 or OTC-DAIHEN AF-4012wire feeder.Can weld 1-12" (25.4304.8 mm) diametersDCW-18-LEquipped with LincolnElectric MAXsa 10Controller for PowerWave AC/DC 1000 wire feeder or Miller Digital interface for usewith Miller Digital seriespower sources.Can weld 10-50" (2541,270 mm) diametersShape Cutting / WeldingMDSPROGRAMMABLESHAPE KIT2 axis portableprogrammable cutting/welding machine120, 240 and 42 voltSpeed: 5-100 ipm(127-2540 mm/min)Net Weight: 47 lbs. (21 kg)13

Pipe Cutting & EndPreparation UnitsSE-2 PTDProgrammable pipe cutterwith 5" (127 mm) pipe passthrough capabilityProcess: Oxy-fuel or Plasma120 or 220 voltsDiameters:1" - 4" (25-100 mm)External Chuck:4"-14" (100-355 mm)Net Weight:346 lbs. (157 kg)SE-4PDProgrammable pipe cutterProcess: Oxy-fuel or Plasma115 or 220 voltsCutting Diameters:1"-12" (25-300 mm)Maximum Pipe Length:18" (450 mm)Weight: 201 lbs. (91 kg)SE-4PTDProgrammable pipe cutterwith 13" (330 mm) pipepass through capabilityProcess: Oxy-fuel or Plasma120 or 220 voltsPass Through Pipe CuttingDiameters:4" to 12-3/4"(100-325 mm)External Chuck up to20" (500 mm)Weight: 705 lbs. (320 kg)PCC-114Pipe Coupon Cutter is asingle axis machine forcutting or beveling theedge of a pipeProcess: Oxy-fuel or Plasma120 or 220 volts0-8" O.D. and 3-11" I.D. pipeWeight: 180 lbs. (82 kg)

Pipe Cutting & EndPreparation UnitsMM1Programmable pipe cutterwith pipe bedProcess: Oxy-fuel or Plasma120 or 220 voltsCutting Diameters4"-16" (100-400 mm) O.D.Pipe Length Capacityup to 30' (9.14 m)24" (600 mm) DiameterCapacity AvailableMM5Programmable pipe cutterwith pipe bedProcess: Oxy-fuel or Plasma120 or 220 voltsCutting Diameters4"-39.375" (10-100 cm)O.D.Pipe Length Capacityup to 8' (2.44 m)Additional pipe bedextensions of 8' (2.44 m)can be addedCapabilities of Bug-O Pipe cutting & end preparationunits. Pre-programmed and custom cuts.TYPE 1TYPE 4SaddleNozzleCutsMiterCutTYPE 2TYPE 5TYPE leCuts(Hillside)LateralNozzleCutsHoleCuttingat VariousAngles15

Trackless Mechanizationfor Cutting & WeldingUNI-BUG IIIProgrammable stitchwelder. Runs directly onthe work piece. Carriageoptions for the followingstructural profiles: Bulb Angle T Profiles L Profiles110, 220 or 42 voltSpeed: 4-75 ipm(102-1905 mm/min)Weight: 18 lbs. (8.2 kg)STIFFENERWELDERSMechanizes two wirefeeders to weld varioustypes of stiffeners.Available with Lincoln Flex Feed 84 feeder orMiller S74 feeder120 or 240 voltSpeed: 3-44 ipm(75-1100 mm/min)16

Four Wheel DriveTrackless Mechanizationfor Fillet WeldingK-BUG 1200Fillet welder withcontinuous andprogrammable stitch42, 120 or 240 voltSpeed: 0.3-.37 in/min(0.1-95 cm/min)Weight: 13 lbs. (5.9 kg)K-BUG 1200-BATCordless, batteryoperated fillet welderwith continuous andprogrammable stitch120 or 240 voltSpeed: 1.5-37 in/min(3-95 cm/min)Weight: 17 lbs. (7.71 kg)K-BUG 2000Dual Torch Fillet Welder120 or 240 voltSpeed: 0.3-37 in/min(0.1-95 cm/min)Weight: 23.2 lbs. (10.5 kg)K-BUG 3000WITH OSCILLATIONWelds in all PositionsIncludes wireless remote120 or 240 voltSpeed: 1.18-35 in/min(3.0-88 cm/min)Weight: 20.2 lbs. (9.2 kg)17

Four Wheel DriveTrackless Mechanizationfor Fillet WeldingK-BUG 3000-BATWITH OSCILLATIONCordless, batteryoperated,welds in allPositionsIncludes wireless remote120 or 240 voltSpeed: 1.18-35 in/min(3.0-88 cm/min)Weight: 26 lbs. (11.8 kg)K-BUG 4000Wall following continuousand stitch fillet welder120 or 240 voltSpeed: 0-77 in/min(0-196 cm/min)Weight: 17 lbs. (7.5 kg)Girth WeldersUNIVERSAL GIRTHWELDERSThese girth weldersare convertible for bothbottom up and top downconstruction. They are alsocapable of being used asa pair to construct a dualsided girth welder.Special models can bebuilt per customer’srequest.18

Girth WeldersVERTICALSEAM WELDERSimilar design to BGW.Performs vertical seamwelds. Includes elevatingplatform for operator.MINI PORTABLEAUTOMATICGIRTH WELDERProduces 2G horizontalsub-arc welds. Runs ona steel band supportlocated anywhere on thework piece.ZIPPER WELDERThe Bug-O ZipperWelder is designed toweld vertical seams onfield storage tanks. Thesystem hooks on thetop edge of the tank.It manually rolls to thenext joint.19

Bug-O WeaversKBUG-5050Digital, compactpendulum weave welder120 or 240 voltSpeed: 0 to 247 in/min(6274 cm/min)Weight: 10 lbs. (4.5 kg)KBUG-6050Digital, compactlinear weave welder120 or 240 voltSpeed: 0 to 188 in/min(477 cm/min)Weight: 14 lbs. (6.3 kg)Custom ApplicationSolutionsOVERLAY SYSTEMCustom configured systemfor rebuilding and resurfacingmaterial such as vessel wallsand boiler tubes.110, 220 or 42 voltTravel Speed: 2-120 ipm,(50-3000 mm)Available in programmableor manual indexing versionsand working envelopesA QUALITY PRODUCT FROM BUG-O SYSTEMSA DIVISION OF WELD TOOLING CORPORATION Litho in U.S.A.280 TECHNOLOGY DRIVE CANONSBURG, PA 15317 USAWeld Tooling Corp.ROM 1:16 LIT-BRO-ESS-0319

Bug-O Systems is committed to empowering our customers by providing operator controlled mechanized solutions for their welding, cutting and custom applications. 2 Why Choose a . Bug-O Advanced Process Circle Welders DCW-18-L Equipped with Lincoln