Ramsey Winch Company OWNER’S MANUAL BADGER Electric Winch .
Ramsey Winch CompanyOWNER’S MANUALBADGER Electric WinchModel BADGER 2500W/Wireless Remote ControlNote: Fairlead does not attachdirectly to winch. Winch shown withmounting plate, sold separately.BADGER 2500 WINCHLAYER OF CABLE12Rated line pull per layer (lbs)25002090(kgs)1133947CumulaƟve cable(Ō)*715capacity per layer(m)*2.124.56(3/16" - 4.8mm - dia. cable)*CABLE MUST BE UNIFORMLY WOUND ONTO DRUM.Line pull(lbs)NO5001000(kgs)LOAD227453Įrst layerLine speed(fpm)181715Įrst layer(mpm)5.55.14.6Amp draw(12v)366090CongratulationsYou have purchased the finest winchavailable in its service class. It featuresa highly efficient 3 stage planetary gearset which transmits torque from a permanent magnet motor. A safe positiveclutch allows free spooling for quick cabledeployment. Your Ramsey winch wasdesigned and manufactured to provideyou with the utmost in utility. As with anydevice that combines power and movement in its use, there are dangers ifimproperly used. At the same time, thereare easier and faster ways for getting thejob done if certain precautions are takenfirst. Please read this manual carefully.It contains useful ideas in obtaining themost efficient operation from your RamseyWinch and safety procedures you 80123.71162000906113.4140250011337.52.3160to know before beginning use. When youfollow our guidelines for operation, yourRamsey winch will give you many years ofsatisfying service. Thank you for choosingRamsey. You will be glad you have oneworking for you.Please Note: Ramsey Badger 2500winches are designed primarily for generaluse. This winch is not designed to be usedin industrial applications (car haulers/carriers, wreckers, hoisting, etc.), and Ramseydoes not warrant it to be suitable for suchuse. Ramsey makes a separate, completeline of winches for industrial/commercialuse. Please contact the factory for furtherinformation.CAUTION: Read and understand this manual before installation and operation ofwinch. See Safety Precautions.
ContentsPerformance SpecificationsSafety Precautions .Tips for Safe Operation .General Installation .Installation .Electrical Schematic .Techniques of Operation .General Operating InstructionsWireless Remote Control OperationMaintenance .Troubleshooting Guide .Winch Parts List .Warranty .Back122334555678-9CoverI.J.K.L.M.Safety Precautions To GuardAgainst Possible InjuryKeep the duration of your pulls as short as possible. If the motor becomes uncomfortably hotto the touch, stop and let it cool for a few minutes. Do not pull more than one minute at ornear the rated load. Do not maintain power tothe winch if the motor stalls. Electric winchesare for intermittent usage and should not beused in constant duty applications.Do not use winch in hoisting applications due torequired hoist safety factors and features.Do not exceed maximum line pull ratings shownin tables. Shock loads must not exceed theseratings.To respool correctly, it is necessary to keep aslight load on the cable. Do not allow the cableto slip through your hand and do not approachthe winch too closely. When all the cable excepta few feet is in, stop and finish spooling in cableby rotating the drum by hand with clutch disengaged. Always use hook strap to hold hookwhen spooling.Do not use the winch to hold a load on the trailer while towing. Secure the load to the trailerwith straps or tie-downs. The winch is notdesigned to be a load holding device.A. Keep yourself and others a safe distance tothe side of the cable when pulling under load.B. Do not step over a cable, or near a cable underload.C. Use supplied hook strap when handling hook forspooling wire rope.D. Do not use a vehicle to pull a load on the winchcable. This could result in cable breakage and/or winch damage.E. Use a heavy rag or gloves to protect hands fromburrs when handling winch cable.F. Apply blocks to wheels when vehicle is on anincline.G. Winch clutch should be disengaged when winchis not in use and fully engaged when in use.H. Modification, alteration, or deviation to thewinch should only be made by Ramsey WinchCompany.Tips for Safe OperationDon’t underestimate the potential danger in winching operations. Neither should you fear them. Dolearn the basic dangers and avoid them.Observe spooling of cable onto drum. Side pulls cancause cable to pileup at one end of the drum. Tocorrect uneven stacking, spool out that section ofthe cable and move it to the other end of the drumand continue winching. Uneven spooling whichcauses cable pileup can interfere with the winch tierods causing damage to the winch.2
few inches. Do not attempt to work a bound cableunder load, free by hand.Store the wireless remote control transmitter ina safe place where it will not become damaged.Inspect it before you use it. When ready to beginwinching, push and hold the On/Off button on thetransmitter until it flashes. Do not engage clutch withmotor running. Never connect the hook back tothe cable. This causes cable damage. Always usea sling or chain of suitable strength. Observe yourwinch while winching. If possible, while standing ata safe distance. If you use vehicle drive to assist,stop and get out every few feet to assure the cableis not piling up in one corner. Jamming cable canbreak your winch.When double lining during stationary winching, donot attach tow hooks to winch mounting plate.Since the greatest pulling power is achieved on theinnermost layer of your winch, it is desirable to pulloff as much line as you can for heavy pulls. If thisis not practical, use a snatch block and double linearrangement.Neat, tight spooling avoids cable binding which iscaused when a load is applied and the cable ispinched between two other wraps of cable. If thishappens, alternately power the winch in and out aMounting Hole PatternFour 11/32” (8,6 mm) diameter holeson 4.88” (124 mm) x 3.00” (76,2 mm)patternGeneral InstallationThe winch shown in this owners manual is designedsolely and exclusively for non-industrial applications.All other applications will void warranty.It is very important that the winch be mounted on aflat surface, with the cable underwound as shown inthe dimensional drawing below.Tighten mounting bolts to 16 ft-lbs (22 Nm) torque.CAUTION: Supplied 7/8” long mounting bolts withlockwashers are for a recommended winch mounting plate thickness of 3/16”. If a different mounting plate thickness is used, the bolt length mustbe adjusted accordingly or damage to winch mayoccur. Replacement bolts must be SAE Grade 5 orequivalent.Refer to Installation and Operating Instructions forRamsey Wireless Remote Control for electrical connections and installation.5/16-18 NC4 Places3Cable must exitunder the drum
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Techniques of OperationYour battery must be kept in good condition. A fullycharged battery and proper connections are essential. Run the vehicle engine during winching operations to keep battery charged.The best way to get acquainted with how yourwinch operates is to make a few test runs beforeyou actually need to use it.Plan your test in advance. Remember you hearyour winch as well as see it operate. Get to recognize the sound of a light steady pull, a heavy pull,and sounds caused by load jerking or shifting. Soonyou will gain confidence in operating your winchand its use will become second nature with you.When pulling a heavy load, place a blanket, jacketor tarpaulin over the cable five or six feet from thehook. It will slow the snap back in the event of abroken cable.Plan your pull. You can’t always hook up and pullout in one step. Examine all the areas for anchoringpossibilities as well as leverage situations, direction,and goal.Wireless Remote Control OperationCaution: When the transmitter reaches a temperature below 0 F (-18 C) it will not operate. Inextremely cold temperatures, keep transmitter in apocket of innermost layer of clothing when not inuse.The transmitter has push buttons labeled accordingto their function. Make sure the motor has stoppedfully before reversing to prevent premature solenoid failure. To operate the winch hold “ON/OFF”button for 2 seconds to activate the “IN and “OUT”functions. Run winch forward and reverse to checkconnection and to verify winch operating directions.The transmitter is clearly labeled and a red LEDflashes when the winch is in operation. Pushingboth buttons at the same time will not damage yourwinch in any way. Press and hold the “ON/OFF”button on the transmitter to disable the transmitterwhen winch is not in use. This will prolong the battery life of the transmitter. The transmitter automatically turns off after 20 minutes.Refer to page 5 of Wireless Remote ControlInstallation Instructions for remote operationnotes.General Operating InstructionsThe winch clutch allows rapid unspooling of thewire rope for hooking onto the load or anchor point.The clutch is operated by the shifter located on theend of the winch as follows:1. To disengage the clutch, turn the clutch shifter tothe “FREESPOOL” position. Wire rope may nowbe freespooled off the drum.2. To engage the clutch, turn the clutch shifter tothe “ENGAGED” position. The winch is nowready for pulling.5
MaintenanceCorrosion on electrical connections will reduce performance or may cause a short. Clean all connections. In salty environments use a silicone sealer toprotect from corrosion.See supplied instructions for programming areplacement transmitter.All moving parts in the winch are permanently lubricated with broad temperature range lithium-basedgrease.Lubricate cable periodically using light penetratingoil. Inspect for broken strands and replace if necessary. If the cable becomes worn or damaged, itmust be replaced.To minimize corrosion of the internal motor components that may occur due to condensation,power the winch in or out periodically. Energizingthe motor will generate heat, which will dissipateany moisture buildup in the motor. This should beperformed at periodic intervals (such as with eachoil change of your vehicle). Note: Refer to theTroubleshooting Guide if the motor has been submerged.The short end of the cable shouldextend approximately 1/8” beyondthe top edge of pocket.Wind on the cable by pulling in a light load to keepthe tension constant. Allow the cable to swivel byusing a length of chain or a swivel block betweenthe cable hook and the load.Cable InstallationNote: Cable should be installed so that itfeeds from the bottom of the drum.Unwind the new cable by rolling it out along theground to prevent kinking. Remove old cable andobserve the manner in which it is attached to thecable drum flange, watching carefully for the cableanchor puck.Before installing the new cable assembly, securelywrap the end of the cable with tape to prevent fraying.Slide the cable through narrow end of the pocketagainst drum flange and wrap the cable around theanchor puck. Pull the cable and anchor back intothe wide end of the pocket leaving approximately1/8” beyond edge of pocket as shown. Use a hammer and drift punch to drive the back side of thewire rope, firmly seating the wire rope and anchorinto the pocket.6
Trouble Shooting GuideCONDITIONMOTOR RUNS IN ONLY ONEDIRECTIONMOTOR RUNS EXTREMELYHOTMOTOR RUNS, BUT WITHINSUFFICIENT POWER ORWITH LOW LINE SPEEDPOSSIBLE CAUSECORRECTIONDefective solenoid or stuck solenoid.Jar solenoid assy to free contacts. Checkeach solenoid by applying 12 volts tocoil terminal (it should make an audibleclick when energized).Defective remote control or low bat- Check winch operation with auxiliary togtery in transmitter.gle switch. Check battery in transmitter.Long period of operation.Cooling-off periods are essential to prevent overheating.Insufficient batteryTest for faulty vehicle battery.Bad connectionCheck battery cable for corrosion; cleanand greaseInsufficient charging system.MOTOR RUNS, BUT DRUMDOES NOT TURNClutch not engaged.MOTOR WILL NOT OPERATEStuck or defective solenoid.Replace with larger capacity chargingsystem.If clutch engaged but symptoms still exist,it will be necessary to disassemble winchto determine cause and repair.Jar solenoid assy to free contacts. Checksolenoid by applying 12 volts to coilterminal (it should make an audible clickwhen energized).Defective remote control or lowCheck winch operation with auxiliary togbattery in transmitter.gle switch. Check transmitter batteryDefective motor.Loose connections.If solenoids operate, check for voltage atarmature post; replace motor.Check all electrical connections from thebattery to the motor.MOTOR WATER DAMAGEDSubmerged in water or waterfrom high pressure car wash.WINCH RUNS IN OPPOSITEDIRECTION OF TRANSMITTERMotor leads crossed.BUTTONSSolenoid control wires crossed.7Allow to drain and dry thoroughly, thenrun motor without a load in short bursts todry windings.Reverse electrical connections to motor.Reverse position of green and yellowwires on solenoid assy.
Parts ListITEMNO QTY PART OTOR KITMOTOR END GEAR SET KITCLUTCH KITCABLE DRUM KITCABLE & HOOK KITCLUTCH END GEAR KITROLLER FAIRLEAD KITBUSHING KITTIE BAR KITELECTRICAL WIRING KIT (WIRELESS)WIRELESS RECEIVER & TRANSMITTER KITWIRELESS TRANSMITTER KITSOLENOID KITTOGGLE SWITCH KITANTENNA KITBRAKE KIT8
BADGER 2500 PARTS612543879101115141213169
Warranty InformationRamsey Winches are designed and built to exacting specifications. Care and skill go into every winch we make. If theneed should arise, warranty procedure is outlined on the back of your self-addressed, postage paid warranty card.Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have any problems with your winch, please follow instructions for prompt service on all warranty claims.Limited Lifetime WarrantyRamsey Winch offers a limited lifetime warranty for each new Ramsey winch against manufacturing defects in workmanship and materials on all manufactured components.Warranty registration cards for each winch must be submitted at the time of purchase, or within 90 days. Onlineregistration of your winch is available at www.ramsey.com.New cable assemblies are warranted against defects in workmanship and materials. No warranty applies after initialuse.All Ramsey mounting kits and other accessories carry a 1- year limited warranty against defects in materials andworkmanship.This warranty is void if winch is used in industrial applications.Electrical components consisting of motors, solenoids, wiring, wire connectors, and associated parts carry a limited1-year warranty.The obligation under this warranty, statutory or otherwise, is limited to the replacement or repair at the manufacturersfactory, or at a point designated by the manufacturer, of such part as shall appear to the manufacturer, upon inspection of such part, to have been defective in material or workmanship. This Warranty does not obligate Ramsey WinchCompany to bear the cost of transportation charges in connection with the replacement or repair of defective parts,nor shall it apply to a product upon which repairs or alterations have been made, unless authorized by the manufacturer, or for equipment misused, neglected, or improperly installed.Important notice: To the fullest extent permitted by applicable law, the following are hereby excluded anddisclaimed: 1. All warranties of fitness for a particular purpose; 2. All warranties of merchantability; 3. Allclaims for consequential or incidental damages. There are no warranties that extend beyond the descriptionthat appears on the face hereof.Some states do not allow the above exclusions or disclaimers in consumer transactions and as such thisdisclaimer/exclusion may not apply to your particular case.To the extent such warranties of fitness for a particular purpose or merchantability are deemed to apply tothis product, they exist only for so long as the express limited warranty elsewhere set forth is in existence.Ramsey Winch Company makes no warranty in respect to accessories, same being subject to the warranties of theirrespective manufacturers.Ramsey Winch Company, whose policy is one of continuous product improvement, reserves the right to improve anyproduct through changes in design or materials as it may deem desirablewithout being obligated to incorporate suchchanges in products of previous manufacture.If field service at the request of the buyer is rendered and the fault is found not to be with Ramsey Winch Company’sproduct, the buyer shall pay the time and expense of the field representative. Bills for service, labor or other expenseswhich have been incurred by the buyer without express approval or authorization by Ramsey Winch Company willnot be accepted.This Warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.Quality Management SystemRAMSEY WINCH COMPANYP.O. BOX 581510 TULSA, OKLAHOMA 74158-1510 USAPHONE: (918) 438-2760 FAX: (918) 438-6688http://www.ramsey.comOM-914113-0713-C
first. Please read this manual carefully. It contains useful ideas in obtaining the most efficient operation from your Ramsey Winch and safety procedures you need to know before beginning use. When you follow our guidelines for operation, your Ramsey winch will give you many years of satisfying service. Thank you for choosing Ramsey. You will .
The winch motor provides power to the gear mechanism which turns the winch drum and spools the winch cable in or out of the winch. Winch Drum: The winch drum is the cylinder onto which the winch cable is stored when the drum spools the cable in or out of the winch. The winch drum is driven by the winch motor and gear drive train. Winch Cable
Read manual before using any winch. Always use heavy gloves when handling winch cable. Never hook the winch cable back upon itself. The winch cable can break under tension and cause injury and damage. Stay clear of winch cable and keep others away when in operation or with load on winch cable. Inspect winch and winch cable before each use. Do not use winch if winch cable or .
RADIO CONTROL . A radio control unit can be supplied to add to the control valve kit. . BHW wiring looms for control valves are supplied as complete kits (see kits listing, page 3). . Ramsey HDP 34.9 35 50 176 Ramsey RPH 42.2 45 57 155 Ramsey HDP 42 57 75 138 Ramsey 53.3 45 57 176 Ramsey 133.4 70 100 176 Ramsey H246 40 50 172 Ramsey BH550 .
Think safety first, middle and last. WINCH MOUNTING Winch mounted out of alignment. Mounted so it is very difficult to remove or service Mounting bolt may vibrate loose Excessive wear on parts, may cause winch to seize, winch may work inefficiently. The harder the winch is to service, the less it may be looked after and if the winch is impossible to be removed without destroying things, the .
6 6.1 6.2 6.3 Winch System Overview Identification Winch Description Winch Features Winch System Components Winch Cable Gimbal Sheave Winch Drum Main Drive Motor/Gearbox Unit Hydraulic Disc Brake Auxiliary Motor/Gear Drive Auxiliary Generator Bilge Pump Fire Extinguisher Monitoring System Monitors Encoder Proximity Counter Rope Overtravel Switch
OWNER'S MANUAL ATV Electric Winch Model ATV3000 with Synthetic Rope CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions. Congratulations You have purchased the finest winch available in its service class. It features a high-ly efficient 3 stage planetary gear set which transmits torque from a permanent magnet motor. A safe positive clutch .
ELECTRIC WINCH PLEASE READ CAREFULLY BEFORE OPERATE THE WINCH INSTRUCTIONS AND OPERATOR’S GUIDE STEALTH 13000. SAFETY PRECAUTIONS Always Use Handsaver Keep clear of winch, wire rope and hook while operating Read Owner's Manual Never Use winch to lift or move people Never Use winch to hold loads in place CAUTION WARNING DANGER The responsibility for safe installation and operation of this .
Sarjana Akuntansi Syariah (S.Akun) Pada Program Studi Akuntansi Syariah Menyetujui Pembimbing I Pembimbing II Drs. Sugianto, MA Kamilah, SE, AK, M.Si NIP. 196706072000031003 NIP. 197910232008012014 Mengetahui Ketua Jurusan Akuntansi Syariah Hendra Harmain, SE., M. Pd NIP. 197305101998031003 . LEMBARAN PERSETUJUAN PENGUJI SEMINAR Proposal skripsi berjudul “PERLAKUAN AKUNTANSI TERHADAP .
