Enhancing ComplianceTo MS IEC 60364 – Standards forResidential WiringIr. K.T. Lim (Lim Kim Ten)The Institution of Engineers, Malaysia(9th November 2015: 3:00 pm to 3:45 pm)EC - National Conference on Electrical Safety 2015- 9 Nov 151
Electrical Accidents in MalaysiaSource: EnergyCommission, Malaysia0.70% 2100.52% 1900.84% 2500.85% 2501.37 %1.40 %0.92 %1.40 %1.20 %0.55% 1701.25 %1.17 %0.90 %0.89 %0.99 %0.57 %2.89 kW 2.96 kW2.80 kWElectricity Consumptionper Capita, MalaysiaFatalNon– FatalTotal4.18 kW 4.23 kW 4.36 kWElectricity Consumptionper Capita MalaysiaGr een Electrical Accident Fatalities USASource: Electrical safety Foundation International (ESFI), USAEC - National Conference on Electrical Safety 2015- 9 Nov 152
Causes of Electrical Accidents77.5%Total37.2%Lack of Maintenance30.1%Safety Procedures NotComplied with10.2%Illegal ModificationWorking NearElectrical InstallationUnauthorized Works onElectrical InstallationsUse of DefectiveElectrical EquipmentOthersSource: EnergyCommission, MalaysiaEC - National Conference on Electrical Safety 2015- 9 Nov 153
Have You Ever Test RCCBin Your House ?EC - National Conference on Electrical Safety 2015- 9 Nov 154
Locations Electrical Accidents OccurSource: Energy Commission, MalaysiaSubstations21.0%High Voltage Overhead LinesSubstationsUnderground Cabling WorksAgricultureConstructionSites16.0%Sites of ElectricalAccidentsYears: 2002 – 2012ResidentialMiningSchoolInstitution of Higher LearningFactories (Industries)ResidentialMunicipal CouncilGovernment BuildingsCommercial Buildings20.0%Construction SitesLow Voltage Overhead Line57.0%EC - National Conference on Electrical Safety 2015- 9 Nov 155
Main LV Electrical Systems of Fixed Buildings1.Electricity supply reticulation2.Electrical installations of buildings: MS 19793.Protection against ns& EquipmentReticulationEarthingEC - National Conference on Electrical Safety 2015- 9 Nov 156
Regulatory BodiesLow VoltageElectrical Installations:FixedInstallationsSpecial Installationsor ergyCommissionEnergyCommissionEnergy Commission:On ShoreOff – Shore ?EC - National Conference on Electrical Safety 2015- 9 Nov 157
StandardsFixed BuildingsLow VoltageReticulationElectricalInstallation ricalEquipmentEC: Grid CodeTNB:ElectricityApplicationHandbookMS IEC (IEC)60364 / MS 1936 /MS 1979MS IEC 62305BS 7430MS StandardMS IEC / IEC Standards/ Approval of ElectricalEquipmentEC - National Conference on Electrical Safety 2015- 9 Nov 158
Categorization of Electrical InstallationsElectrical InstallationsFixedInstallations:Special Installationsor Locations:ExplosiveAtmospheresIEC 60364–1/6MS 1936 /MS 1936IEC 60364–7IEC 60364 / IEC60079EC - National Conference on Electrical Safety 2015- 9 Nov 15OthersInstallations:Various9
Electrical Installations of Fixed BuildingsElectrical Installation of Fixed BuildingsMS IEC (IEC) 60364 SeriesNon – ResidentialMS 1936: Guide to IEC 60364Residential / Un–Informed UserMS 1979: Code of PracticesGuidelines forElectrical Wiring inResidential BuildingsCode of Practices:Water HeaterEC - National Conference on Electrical Safety 2015- 9 Nov 1510
Fixed Buildings: MS IEC 60364 / MS 1936/79Outdoor: Carpark/ Guard HouseCommercial BuildingsFixedBuildingsCondominiumsSchoolsEC - National Conference on Electrical Safety 2015- 9 Nov 15FactoriesResidential11
Special Installations or Locations: IEC 60364–7HospitalsMS IEC 60364–7–710Swimming PoolIEC 60364–7–702Masuk Sakit, Keluar MatiMasuk Lebih Kurang Mati,Keluar SahatSpecialInstallations/LocationsWater Features andFountainsIEC 60364–7–702Marina’s: IEC 60364–7–709Bath room: IEC 60364–7–701EC - National Conference on Electrical Safety 2015- 9 Nov 15Agriculture & HorticultureIEC 60364–7 70512
Explosive Atmospheres: IEC 60364 / IEC 60079Tank FarmChemical ComplexExplosiveAtmospheresChemical StoreOil & Gas PlatformGrain SilosOleo RefineryEC - National Conference on Electrical Safety 2015- 9 Nov 1513
Others InstallationsAssembly Equipment:MS 60364 / MS 1936 /MS IEC 60204Ships: IEC 60092OthersInstallationsIllegal Settlements:MS IEC 60364Aviation & AerospaceMilitaryPonds, Rivers, Seas & OceansEC - National Conference on Electrical Safety 2015- 9 Nov 1514
Scope of MS 1936 and MS 1979Final CircuitsFinal CircuitsFinal DBFinal DBFinal DB ConsumerUnitLV Supply to FireProtection Systems(Exclude Equipment)UPSFinal CircuitsSSB (E)RConsumer UnitResidentialSSB (N)PEEMSBT(ExcludeEquipment)PEGMS 1936EF/OLMSBNPEKwHEC - National Conference on Electrical Safety 2015- 9 Nov 15KwHMS 197915
Residential Buildings: MS IEC 60364 / MS 1979Fishing Rural HousesResidentialIllegal SettlementsEC - National Conference on Electrical Safety 2015- 9 Nov 1516
Residential Buildings: MS IEC 60364 / MS 1979Residential Solar PV:IEC 60364–7–712Water Heater: Code of PracticeGuard House:MS IEC 60364ResidentialBuildingsFountain: IEC 60364–7–702Electric Vehicle Charging:IEC 60354–7–722EC - National Conference on Electrical Safety 2015- 9 Nov 15Bathroom: IEC 60364–7–701Fish Tank:IEC 60364–7–70217
Rm.20–00EC - National Conference on Electrical Safety 2015- 9 Nov 15Rm.20–0018
Free Download:Energy CommissionEC - National Conference on Electrical Safety 2015- 9 Nov 1519
Electrical Equipment: Standards andInformation BookletElectrical EquipmentMS and MS IEC (IEC) Standards (Uninformed Users)MS Standards:For Example –Water HeaterApproval of ElectricalEquipment (ElectricityRegulations 1994) InformationBooklet (For Uninformed Users)34 Electrical EquipmentRequireCertificate of Approval (COA)EC - National Conference on Electrical Safety 2015- 9 Nov 1520
Approval of Electrical Equipment(Target: Un–informed Users)2014 Edition: 34 COA EquipmentFree Download:Energy CommissionEC - National Conference on Electrical Safety 2015- 9 Nov 1521
Approval of Electrical Equipment: Cable / WireFree Download:Energy CommissionEC - National Conference on Electrical Safety 2015- 9 Nov 1522
Approval of Electrical Equipment: Cable / WireEC - National Conference on Electrical Safety 2015- 9 Nov 1523
Approval of Electrical Equipment: Cable / WireEC - National Conference on Electrical Safety 2015- 9 Nov 1524
Case Study 1:Adoption of International StandardsEC - National Conference on Electrical Safety 2015- 9 Nov 1525
International Standards Harmonization:LV Electrical Installations of BuildingsIECEC - National Conference on Electrical Safety 2015- 9 Nov 1526
IEC Standards UsersISOFull MembersAssociate MembersEC - National Conference on Electrical Safety 2015- 9 Nov 15Affiliates27
Adoption of International Standardsand Best Practices Malaysia adopts IEC & ISO standards as reference standards Adoption, national deviations, guides and code of practiceso Documented in MS standardsExampleoMS IEC 60364: Electrical Installations of Buildings –Adoption of IEC 60364 with national deviationsoMS 1936: Electrical Installations of Buildings: Guide toMS IEC 60364: Non–residential buildingsoMS 2979: Electrical Installations of Buildings: Code ofPractice: Residential buildings Code of practice for water heaterEC - National Conference on Electrical Safety 2015- 9 Nov 1528
Other International & National Standards IEE Wiring Regulations and BS 7671: Requirements ofElectrical InstallationsoUnique electrical standards for MalaysiaoIEE Wiring regulations and BS 7671 can be used prior toyear 2008 for new buildingsoSarawak still uses IEE Wiring Regulations and BS 7671Elements of standards commonly used in Malaysia todayoIEE Wiring Regulations and BS 7671;oNational Electrical Code (NEC);oJIS (Japan), GB (China), EN (European Union)EC - National Conference on Electrical Safety 2015- 9 Nov 1529
Residential Building Standards TimelineTime Line(Malaya), Peninsular, FT’s & Sabah The State of SarawakUp to yearIEE Wiring Reg. 1st – 15th Ed.IEE Wiring Reg.1st – 15th Ed1991BS 6651 / BS 7430BS 6651 / BS 7430.Year 1991Year 1992IEE Wiring Reg. 1st – 16th Ed.(16th Ed., issued in 1991)BS 6651 / BS 7430IEE Wiring Reg. 16th Ed.: Harmonized with IEC 60364 and became withBS 7671:1992BS 6651 / BS 7430Year 1991 –IEE Wiring Reg. / BS 7671BS 7671Year 2003BS 6651 / BS EN 62305 (1999) / BS 7430BS EN 62305 / BS 7430Year 2004 –BS 7671 / IEC 60364 / MS 1979 (2007)BS 7671Year 2007BS 6651 or MS IEC 62305:2007/ BS 7430 BS EN 62305 / BS 7430Year 2008 –IEC 60364 / MS 1979NowMS IEC 62305 (1 Sep 11) / BS 7430CAFEO 33, Penang Malaysia - 22 - 26 Nov 15BS 6651 /BS 6651 /BS 6651 /BS 7671BS EN 62305 / BS 743030
Case Study: 2Low Voltage (LV)Electricity Act and Regulations,andElectrical Safety StandardsEC - National Conference on Electrical Safety 2015- 9 Nov 1531
Act and Regulations: ElectricalFree Download:Energy CommissionEC - National Conference on Electrical Safety 2015- 9 Nov 15Free Download:Energy Commission32
Electrical Safety Standards: Generic1.MS IEC 60335: Household and similar electrical appliances;2.MS IEC 60065: Audio, video and similar electronicapparatus;3.MS IEC 61010: Equipment for measurement, control andlaboratory use;4.MS IEC 60950: Information and communication technologyequipment;5.MS IEC 60601: Medical electrical equipment;6.MS IEC 60204: Safety of Machinery7.MS IEC 61508: Functional safety of electrical / electronic /programmable electronic safety – related systems IEC 62368 replacing IEC 60065; and IEC 60950oNo MS IEC adoption yetEC - National Conference on Electrical Safety 2015- 9 Nov 1533
Electrical Safety Standards: Specific MS 556: Specification for electrical safety code on privateelectric generator; MS 949: Code of practice for safety in welding and cutting; MS 966: Playground equipment: Part 2: General safetyrequirements; MS 1597: Part 2–73:2003 Household and similar electricalappliances–Safety–Part: 2–73: Particular Requirements forfixed immersion heaters (1st Edition); MS 1992: Electronic equipment for use in powerinstallations; Etc.,EC - National Conference on Electrical Safety 2015- 9 Nov 1534
Case Study: 3Risk Management (Analysis)EC - National Conference on Electrical Safety 2015- 9 Nov 1535
Moving Electrical Equipment: Motors2/3 Consumed byElectric Motors1 Hp motorcan kill a personEC - National Conference on Electrical Safety 2015- 9 Nov 1536
Act & Regulations: Safety and HealthFree Download:DOSH MalaysiaEC - National Conference on Electrical Safety 2015- 9 Nov 15Free Download:DOSH Malaysia37
DOSH Guidelines & COP: Safety and HealthFree Download:DOSH, MalaysiaEC - National Conference on Electrical Safety 2015- 9 Nov 15Free Download:DOSH Malaysia38
EC - National Conference on Electrical Safety 2015- 9 Nov 1539
DOSH, Malaysia, OthersISO 31000EC - National Conference on Electrical Safety 2015- 9 Nov 1540
Rm. 20-00onlyRm. 40-00onlyEC - National Conference on Electrical Safety 2015- 9 Nov 15Rm.100-00only41
Case Study: 4Compliance with StandardsandRequirements of StandardsEC - National Conference on Electrical Safety 2015- 9 Nov 1542
Example: 1RCD:MS IEC 61008MS IEC 61540MS 62350RMCB:MS IEC 60898MS IEC 60947MCB – RCD:MS IEC 6100913A Socket Outlet:MS 589BS 1363MS IEC 60335 – 1Cable: MS 2xxxxCable Management:Trunking: MS 1777Cable Ducting: MS 1777uPVC Conduit: MS 1034Conduit System:MS IEC 61386Plug:Plug: MS 589Plug: BS 1363Fuse: BS 1362MS IEC 60335 – 1Comply with Acts and RegulationsComply with StandardsEC - National Conference on Electrical Safety 2015- 9 Nov 1543
Example: 1ARCD:MS IEC 61008MS IEC 61540MS 62350RMCB:MS IEC 60898MS IEC 60947MCB – RCD:MS IEC 61009SafetyStandards13A Socket Outlet:MS 589BS 1363MS IEC 60335 – 1Cable: MS 2xxxxCable Management:Trunking: MS 1777Cable Ducting: MS 1777uPVC Conduit: MS 1034Conduit System:MS IEC 61386Plug:Plug: MS 589Plug: BS 1363Fuse: BS 1362Competent PersonMS IEC (IEC) 60364 / MS 1936 /1979EC - National Conference on Electrical Safety 2015- 9 Nov 15MS IEC 60335 – 1User /Manufacturer44
Example 2: Hospital: Pendant/Bedhead TrunkingIEC 61534: Power Track SystemsMS IEC 61008: RCD’sMS 589/BS 1363: Socket OutletsEC - National Conference on Electrical Safety 2015- 9 Nov 1545
Case Study 5:Protection AgainstElectric Shock and FireatFinal Distribution Board / ConsumerUnitBy Residual Current Device (RCD)EC - National Conference on Electrical Safety 2015- 9 Nov 1546
Example: 1Electricity Regulations 1994Water HeaterIEC 60364–7-701IEC 60364–Part 1 - 6IEC 60364–7-702IEC 60364–Part 1 - 613A S/S/OWater Features13A S/S/OKitchenIEC 60364–Part 1 - 613A S/S/OOthers40A 2P Type A10 mA RCD40A 2P Type A10 mA RCD40A 2P Type A30 mA RCD40A 2P Type A30 mA RCD20A 1P N C6kA MCB40A 1P N C6kA MCB40A 1P N C6kA MCB40A 1P N C6kA MCBLighting / AirConditioners /Others Above 2.5 m63A 4P Type A100 mA RCD63A 3P N C6kA MCBEC - National Conference on Electrical Safety 2015- 9 Nov 1547
Example: 24 PoleI n 30mARSingle Phase Other LoadsSingle Phase Wet LoadsThree Phase Loads2 Pole2 PoleI n 30mARRI n 10mA(Malaysia)RYBR or Y or BR or Y or B4 PoleI n 100mAR3 Pole MCBConsumer Unit (Residential)Final Circuit Distribution BoardPEElectricity ProviderEC - National Conference on Electrical Safety 2015- 9 Nov 1548
Notes:MS IEC (IEC) 60364RCD for Electric Shock ProtectionShall have Sensitivity of 30 mA or lessEC - National Conference on Electrical Safety 2015- 9 Nov 1549
Notes:Electricity Regulations 1994RCD for Equipment such as WaterHeater and Portable EquipmentShall have Sensitivity of 10 mA or lessEC - National Conference on Electrical Safety 2015- 9 Nov 1550
Notes:Leakage Currents 260 mA 300 mAcan cause FireEC - National Conference on Electrical Safety 2015- 9 Nov 1551
Notes:Electricity Regulations 1994RCD for Fire ProtectionShall have Sensitivity of 100 mA or lessEC - National Conference on Electrical Safety 2015- 9 Nov 1552
Notes:“Safe” AC Voltage 50
MS IEC 60364–7–710 Water Features and Fountains IEC 60364–7–702 Swimming Pool IEC 60364–7–702 Agriculture & Horticulture IEC 60364–7 705 Marina’s: IEC 60364–7–709 Bath room: IEC 60364–7–701 Masuk Sakit, Keluar Mati Masuk Lebih Kurang Mati, Keluar Sahat
IEC 61215 IEC 61730 PV Modules Manufacturer IEC 62941 IEC 62093 IEC 62109 Solar TrackerIEC 62817 PV Modules PV inverters IEC 62548 or IEC/TS 62738 Applicable Standard IEC 62446-1 IEC 61724-1 IEC 61724-2 IEC 62548 or IEC/TS 62738 IEC 62548 or IEC/TS 62738 IEC 62548 or IEC/TS 62738 IEC 62548 or IEC/
IEC has formed IECRE for Renewable Energy System verification - Component quality (IEC 61215, IEC 61730, IEC 62891, IEC 62109, IEC 62093, IEC 61439, IEC 60947, IEC 60269, new?) - System: - Design (IEC TS 62548, IEC 60364-7-712, IEC 61634-9-1, IEC 62738) - Installation (IEC 62548, IEC 60364-7-712)
IEC 61869-9, IEC 62351 (all parts), IEC 62439-1:2010, IEC 62439-3:2010, IEC 81346 (all parts), IEC TS 62351- 1, IEC TS 62351- 2, IEC TS 62351- 4, IEC TS 62351- 5, Cigre JWG 34./35.11, IEC 60044 (all parts), IEC 60050 (all parts), IEC 60270:2000, IEC 60654-4:1987, IEC 60694:1
The new IEC 61439 series is expected to have a similar structure to IEC 60439 with several new additions*: IEC 60439 IEC 61439 Series IEC 61439-1 General rules IEC 61439-2 Power switchgear and controlgear assemblies IEC 61439-6 Busbar trunking systems IEC 61439-3 Distribution boards IEC 61439-4 Assemblies for construction sites IEC 61439-5
IEC 61968-4 IEC 61968- 6 IEC 61968-7 IEC 61968-8 IEC 61968-9 Applicable parts of IEC 61968 Series Network Operation (NO) IEC 61968-3 Operational Planning & Optimization (OP) IEC 61968-5 Bulk Energy Management (EMS) IEC 61970 & Applicable parts of IEC 61968 Series External Systems: Customer Account Management (ACT) Financial (FIN) Business .
IEC 60634-1 IEC 60050-826 IEC 60364-4-41 IEC 60364-4-42 IEC 60364-5-52 IEC/DIS 64(CO)9173 IEC 60204-32 IEC 60529-1989; IEC 60529 IEC 60529 Accident prevention regulation "Electrical systems and apparatus" Accident prevention regulatio
IEC 60034-7 IEC 60034-8 IEC 60034-9 IEC 60034-11 IEC 60034-12 IEC 60034-14 IEC 60034-30 IEC 60085 IEC 60038 IEC 60072 CEMER motors comply with the relevant European and International norms and regulations, in particular wi
The new IEC 61439 series is expected to have a similar structure to IEC 60439 with several new additions*: IEC 60439 IEC 61439 Series IEC 61439-1 General rules IEC 61439-2 Power switchgear and controlgear assemblies IEC 61439-6 Busbar trunking systems IEC 61439-3 Distribution boards IEC 61439-4 Assem