Zonex Enclosures - NVent

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Zonex Enclosures

Zonex EnclosuresAN EXPANDED OFFERING OF HINGE- AND SCREW-COVER ENCLOSURESFOR HAZARDOUS LOCATIONS. ATEX DIRECTIVE 94/9/EC ANDIECEX CERTIFIED FOR ZONE 1 ZONE 2 RATED AREAS.THE ZONEX ENCLOSURE FAMILYDELIVERS RELIABLE PROTECTION IN AVERSATILE PLATFORM.The newly expanded line of ZonexATEX-Certified* Enclosures includesthe certifications, styles and sizes yourapplication requires. Zonex hinge-cover andscrew-cover enclosures are designed foruse in applications where “increased safety”protection (Ex e), is acceptable to safelyhouse electrical components in Zone 1- andZone 2-rated areas. These enclosures arenot intended for use in explosion-proof orflame-proof (Ex d) applications.Easy-to-remove coverType 316 stainless steel withcapivated Type 316 stainlesssteel cover screws for corrosionresistanceHinge-cover versions are ATEX and IECEXcertified, and available in 16 standard sizes.The screw-cover versions provide also ATEXand IECEX certification and are availablein five sizes. Additional certifications suchas AEx and KOSHA will be available soon(AEx certified hinge-cover version is alreadyavailable as non-standard model). Hinge-cover versions in standard sizesranging from 300 x 300 x 150 mm to 900 x 600 x 210 mmZonexScrew-Cover Model Screw-cover versions in standard sizesranging from 102 x 102 x 76 mm to254 x 254 x 127 mmEnhanced customization options allow youto specify the exact enclosure solution youneed. Options include: material changes,dimension changes, paint options, holesand cutouts, population of ATEX-certifiedterminal blocks and more.* For more information aboutATEX-certification nical/atex/index en.htm2 nVent.com/HOFFMANBonding provisions,screw-cover style6-mm internal/externalbrass bonding provisionWall-mounting brackets,screw-cover styleWelded-on, full-width top andbottom wall-mount bracketsfor easy installation

Zonex Hinge-Cover ModelWall-mounting bracketsHeavy-duty 2,5-mm welded-onbrackets, horizontal or vertical, foreasy site installation210-degree opening doorthat is easily removed by pullingclip style hinge pinsBonding provisions10-mm brass internal/externalbonding provisionsContinuous gasket sealon the door and gland plate forprotection against water anddust ingressInternal studs for panel or DIN railmountingType 316 stainless steel 3mmdouble bit ¼-turn for easy accessand closureFull-size gland plate 3-mm thick(12 gauge) flat bottom gland platewith bonding stud and continuousgasket sealnVent.com/HOFFMAN 3

SELECTION AND SPECIFICATION OF AZonex EnclosureTO MEET YOUR APPLICATIONREQUIREMENTSCERTIFIED FOR YOUR APPLICATION REQUIREMENTSZonex enclosures deliver a robust solution for terminationand junction enclosure applications in potentially hazardouslocations, including: Petroleum and chemical processing Water treatment processing Pharmaceutical processing Grain processingTHERE ARE 2 WAYS TO DETERMINE THE CORRECT SIZEZONEX ENCLOSURE FOR POPULATED TERMINAL BLOCKS(SEE PAGE 8): Method 1: Maximum Terminal Block Count Method 2: Maximum Dissipated Power (watts)*N OTE - All selection methods must adhere to maximum dissipatedpower for selected enclosure size.MODIFICATION AND CUSTOMIZATIONnVent HOFFMAN excels at modifying and customizing Zonexproducts to your specifications while maintaining ATEX andIECEX certifications. Contact your local HOFFMAN sales officeor distributor for complete information. HOFFMAN offers: Material changes: Type 304 stainless steel, aluminum,mild steel Gasket changes: High-temperature silicone gasket Holes and cutouts Paint DIN rails Terminal block installation and marking Ground bars Tagging Accessory installations Zero to four gland plates**Hinge-cover enclosures onlyCERTIFICATION MARKINGSATEXIECEXAEx / ExII 2 G DEx e IIC T6 Gb(Ta -20 C to 40 C)Ex tb IIIC T85 C Db IP 66Ex e IIC T6 Gb(Ta -20 C to 40 C)Ex tb IIIC T85 C Db IP 66UL File No.E67546:Class I, Zone III 2 G DEx e IIC T5 GbAEx e IIC TambEx e IIC T5 Gb(Ta -20 C to 55 C)(Ta -20 C to 55 C)-20 C to 60 CEx tb IIIC T100 C Db IP 66Ex tb IIIC T100 C Db IP 66Ex e IIC Tamb-20 C to 60 C

ATEX DIRECTIVE AND CLASSIFICATION SYSTEMSince 2003, manufacturers across the European Union (EU)have been obliged to comply with strict new EU directivesgoverning safety in explosive atmospheres. Called ATEX (fromthe French ATmosphères EXplosives), ATEX Directive 94/9/EChas an impact not only on European manufacturers, but alsoon non-European makers of industrial equipment wishing tosell in Europe.Two of the most common classification systems for hazardouslocations are the Zone Classification system used by theEuropean Union (EU) and the International ElectrotechnicalCommission (IEC), and the NEC Division Classification system.Articles 505 and 506 of the NEC refer to zone classifications.Refer to the Technical Information section of the Specifier’sGuide for specific definitions and additional information.HOFFMAN’s ATEX enclosures are not intended for use inexplosion-proof or flame-proof (Ex d) applications.ATEX MARKING DIRECTIVE (94/9/EC)II2European allyIEC / EUZone 0Zone 1Zone 2NEC 505Zone 0Zone 1Zone 2NEC 500Division 1CEC Section18Zone 0CEC Annex JDivision 1Division 2Zone 1Zone 2Division 2IEC classification per IEC 60079-10EU classification per EN 60079-10US classification per ANSI/NF PA 70 National Electrical Code (NEC)Article 500 or Article 505CA classification per CSA C22.1 Canadian Electrical Code (CEC) Section18 or Annex JZONESGEquipmentCategoryAREA CLASSIFICATIONDGasSAFE AREAZONE 2 /22DustZONE 1 / 21ExeIIT6European ExplosiveAtmosphere ProtectionConceptProtectionMethodGas GroupTemperatureClassZONE 0 / 20ZONE 0 / 20ZONE 0 / 20Permanently or frequently hazardous over longperiodsZONE 1 / 21Occasionally hazardousZONE 2 / 22Rarely or temporarily hazardousZones 20, 21 and 22 are dustINCREASED SAFETY “EX E”ounSngexy IECEX populated enclosures require IECEX certifiedcomponents specifically listed in Certification (see IECEX SIR09.0100 for more detail)/O ATEX and intrinsically safe certified terminal blocks can beinstalled in populated enclosuresAirNOTES:All three elements ofthe FIRE TRIANGLEmust be present forignition to occur.itio No components or parts temperatures exceed the temperaturelimit of the corresponding temperature classIgn There are no arcs or sparksrceIt is assumed that the hazardous atmosphere penetrates to theenclosure interior and explosion is prevented by ensuring thateither in normal operation or under fault conditions:Flammable/Combustible Substance Contact your local HOFFMAN sales office or distributor forcomplete informationnVent.com/HOFFMAN 5

Zonex Screw-CoverATEX-CERTIFIED ENCLOSURES2,012,7DYM5HY2,8H 25,4H-12,72,8WH-12,7(BODY OPENING)3,2W-22,6W-12,7(BODY TIONS: Type 316 stainless steel, 320 grain brushed finish on exteriorsurfaces Welded-on, full-width top and bottom wall-mount bracketsfor easy installation 6-mm internal/external brass bonding provisionSCREW-COVER ATEX (STANDARD SIZES) Type 316 stainless steel captivated cover screws forcorrosion resistanceCatalog Number One-piece continuous gasket for protection against waterand dust ingressEXE10210276SS6EEXE152152102SS6E152152102 Internal weld nuts provided for panel or DIN rail installationEXE178178102SS6E178178102 Mounting plate 542541276 nVent.com/HOFFMANActual Dimensions - mmA - HeightB - WidthC- Depth1 AGEusing combined terminal resistance factor (see page 10)Calculation of power/amperage/number of terminal blocksin accordance with EN 600079-7:2007, ANEX E, E.2P N x R x I2 or I [P/(N x R)] or N P/(R x I2)Where: P is the total dissipated power (watts)N is the total number of terminalsI is the current (amps)R i s the sum of terminal resistance (Rt) andwire resistance (Rw)TERMINAL WIRE SIZE, VOLTAGE AND RESISTANCE (RT) DATAWeidmuller (SAK/WDU)ManufacturerPhoenixModelTerminal WireSize Range(mm2)TerminalVoltage (Volts)TerminalResistance Rt(Ohm)UK1.5 UK3 UK5 UK10 2.546100.14 0.2 to 0.2 to0.5 to 0.5 to 0.5 to 0.5 to 1.5 toto10.0 10 -04-04-04-04-04-04-04-04POWER & TERMINAL BLOCK QUANTITY MATRIXSCREW-COVER ZONEX (STANDARD SIZES)N MAXIMUM TERMINAL BLOCKSP MAXIMUM POWERQuantity Offerings per EnclosureDissipation (Watts)Weidmuller 64614172329585111419244849111519381111128 nVent.com/HOFFMANActual Dimensions (mm)T6 atTampT5 at Tamp 40 C 55 CHeight Width DepthCatalog Number3.8 W3.8 W10210276EXE10210276SS6E6.9 W6.9 W152152102EXE152152102SS6E6.9 W6.9 W178178102EXE178178102SS6E9.6 W9.6 W216146127EXE216146127SS6E9.6 W9.6 W254254127EXE254254127SS6E

POWER & TERMINAL BLOCK QUANTITY MATRIXHINGE-COVER ZONEX (STANDARD SIZES)N MAXIMUM TERMINAL BLOCKSPQuantity Offerings per EnclosureDissipation (Watts)Weidmuller (SAK/WDU)PhoenixMAXIMUM POWERUK1.5UK3UK5UK102.54610DIN 5Actual Dimensions(mm)T6 at Tamp 40 C16.5 W18.5 W18.5 WT5 at Tamp 55 CHeight Width Depth Catalog Number16.5 W18.5 W18.5 EXE500400150SS61EEXE500400150SS61HE23.5 W23.5 W50040025.5 W25.5 W500500210EXE500500210SS61EEXE500500210SS61HE28 W28 028 W28 W60060028 W28 W75050021060021075030060021033 W33 W75033 W33 HEColor shaded areas are maximum physical quantity of terminal blocks that will fit enclosure, not necessarily the allowable quantity.Actual allowable quantity is determined by amperage and power allowed through provided mathematical formula.* Maximum dissipated power based on screw type terminal blocks. Weidmuller 2.5 and smaller wire size limited to 15 amperes.nVent.com/HOFFMAN 9

R Combined Terminal Resistance FactorEXAMPLE:This factor is used to determine the number of terminalsthat can be accommodated within the enclosure withoutexceeding the enclosure maximum wattage rating. Thecombined terminal resistance factor (R) is the sum of theindividual terminal resistances (Rt) and the resistance of thecable core equal in length to the enclosure maximum diagonal(Rw). The core resistance has been defined in the standard BSEN 60228.A customer wants to determine the number of WDU 2.5terminals that could be used in an EXE300300150SS61Eenclosure rated at 17.5 watts (P) and at 10 amps (I).Solving for N in the above formula N P / (R x I2):N 16.5 / (0.00345 x 102)N 47The maximum physical number of WDU 2.5 terminals thatcan be installed on a single rail is 29 and a total of 3 railscan be installed in the enclosure, therefore two rows of 23terminal blocks could be accommodated in the enclosure. Wattage to be Dissipated (P) N x R x I² Total Number of Terminals (N) Combined Terminal Resistance Factor (R) (Rt Rw) the sumof terminal resistance [Rt] and wire resistance [Rw] Maximum Current (amps) used in the application (I)COMBINED TERMINAL RESISTANCE FACTOR MATRIXZONEX ENCLOSURES (STANDARD SIZES)3.8 W6.9 W6.9 W9.6 W9.6 WCOMBINED TERMINAL RESISTANCE 03320.002130.00082Weidmuller .0008316.5 0.0009616.5 0.0010018.5 0.0010818.5 0.0011118.5 0.0011918.5 0.0012223.5 0.0013123.5 0.0013425.5 0.0014528 0.0015728 0.0016928 0.0017328 0.0017833 0.0018733 0.0020833 0.00208Power ratings ( RATOR PARTNER PROGRAMThe Integrator Partner Program will: Allow enclosures to be populated with terminal blocksIn response to the increasing demand Modify enclosures with holes, cutouts and customer tagsfor integration of increased safety ATEX/ Provides ATEX/IECEX certificate for the assemblyIECEX approved enclosures, HOFFMAN hasThe Integrator Partner Program makes full use ofdeveloped a certified integrator program thatHOFFMAN’s industry-leading network of authorizedallows approved integration companies todistributors and their broad stock of enclosures toprovide value-added enclosure solutions onprovide fast and efficient delivery.belfalf of the HOFFMAN brand.10 nVent.com/HOFFMAN

ATEX-CERTIFIED ACCESSORIESLARGE-VOLUME ATEX PURGE SYSTEM TYPE Y, ZAND EX [PZ]Designed to supply one or more enclosures with a protectivegas supply, HOFFMAN’s Ex [pz] purge system is designedand certified according to European requirements of ATEXDirective 94/9 EC and EN60079-2 for Type Ex [pz] applications.ATEX-certified Ex [pz] purge systems reduce the classificationin the protected enclosure from Zone 2 to non-hazardous,allowing the use and operation of general purpose equipmentin the protected enclosure. Used as a Type Y purge reducesclassification from Div. 1 to Div. 2. Type Z purge reducesclassification from Div. 2 to Non-Hazardous.Purge/pressurization systems can be used for electronics,electrical equipment, motors and switch gear in wall-mount tolarge enclosures, and also meet the demands of rack-mountedinstrumentation, video displays, programmable controllers,computers, printers, recorders and measurement and calibrationequipment. Available for 90 cubic feet maximum enclosurevolume in vertical mount ( VM) or horizontal mount (HM) models.Industry Standards (volume up to 90 cubic feet) 3003 WPSAHAZARDOUS LOCATION THERMOSTATHAZARDOUS LOCATION HEATERFor temperaturecontrol of heaters orlow-temperature alarmsin enclosures used inexplosion-hazardousareas, HOFFMAN’s Hazardous Location Thermostat featurescompact design and a robust thermostatic bimetallic sensorelement for 100,000 cycle service life. The thermostat is usuallyconnected directly and switched without the need for additionalrelays and offers high switching capacity with small hysteresis(switching difference).Designed for use in hazardous locationswhere electronic components requireprotection from condensation andcorrosion, sudden temperature drops andlow temperatures, HOFFMAN’s HazardousLocation Heater offers maintenance-free,high-performance heating with a largeconvection surface, an extruded aluminumheat sink and 110-120 VACoperation.LOCK INSERTS (WITH KEY)HAZARDOUS LOCATION BREATHER DRAINSLock inserts are field-installable.Stainless steel material and differentkey locking systems providesmaximum protection for yourequipment.HAZARDOUS LOCATION WINDOW KITSHazardous Location Window Kits are designed to be used onIncreased Safety (Ex e) enclosures in ATEX or IECEx Zone 1 or2 hazardous areas. These window kits aremade with a robust heavy-gauge Type 316stainless steel frame and a silicone gasketto ensure a dust-, oil-, and water-tight seal.Designed for use as viewing windows, thesewindow kits are ideal for visibility of internalenclosure components. The window areeasily installed by making a cutout in theenclosure and attaching the window andframe with included mounting hardware.Type Y System UL and FM Certified: Class I, Division I GroupA,B,C, and D/Zone 1, Groups IIB and H2 to Division 2/Zone 2Type Z System UL and FM Certified: Class 1, Division 2 GroupA,B,C, and D/Zone 2, Groups IIB and H2 to Non-hazardousATEX Certified II 3 (3) G Ex [pz] II, -29 C Tamb. 49 CHazardous Location Breather Drainsprevent moisturebuild-up within hazardous approvedenclosures while maintainingenclosure UL Type rating. Drainsare to be used when an enclosureis subject to fluctuations intemperature which can lead to the formation of condensationand a subsequent moisture build-up. These drains allow airwithin an enclosure to breathe with the surrounding atmosphere,preventing condensation and any potential damage to electricalequipment.nVent.com/HOFFMAN 11

North AmericaMinneapolis, MNTel: 1.763.421.2240Mexico City, MexicoTel: 52.55.5280.1449Toronto, CanadaTel: 1.416.289.2770South AmericaSao Paulo, BrazilTel: 55.11.5184.2100Boitura, BrazilTel: 55.15.3363.9148EuropeBetschdorf, FranceTel: 33.3.88.90.64.90Straubenhardt, GermanyTel: 49.7082.794.0Dzierzoniow, PolandTel: 48.74.64.63.900Lainate, ItalyTel: 39.02.932.7141Middle East & IndiaDubai, United Arab EmiratesTel: 971.4.378.1700Bangalore, IndiaTel: 91.80.6715.2001AsiaShanghai, P.R. ChinaTel: 86.21.2412.6943SingaporeTel: 65.6768.5800Shin-Yokohama, JapanTel: 81.45.476.0271Seoul, KoreaTel: 82.2.2129.7755QingdaoTel: 86.532.8771.6101FOR MORE INFORMATION AND TO CONTACT US, GO TO: NVENT.COM/HOFFMANOur powerful portfolio of com/HOFFMAN 2018 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates. All other trademarks are the property oftheir respective owners. nVent reserves the right to change specifications without notice. BRO00179 1803

not intended for use in explosion-proof or flame-proof (Ex d) applications. Hinge-cover versions are ATEX and IECEX certified, and available in 16 standard sizes. The screw-cover versions provide also ATEX and IECEX certification and are available in five sizes. Additional certifications such as AEx and KOSHA will be available soon

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