TULAMEEN COAL PROJECT DATA FOR D.C.F.-R.O.R ANALYSI. S
FILE COPYrTULAMEEN COAL PROJECTDATA FOR D.C.F.-R.O.R. ANALYSISJanuary, 1979Revised July, 1980
TULAMEEN COAL PROJECTData for D.C.F.-R.O.R. AnalysisProject Schedule:Year 0- exploration, engineering, land acquisition,B.C. Government approvals;Year 1- site preparation, construction;Year 2-13 - raw coal production:- clean coal production:800,000 tonnes,424,000 tonnes.Capital and operating costs are tabulated below for each of the two followingsituations:I .II- Major mobile equipment owned.- Major mobile equipment leased.MAJOR EQUIPMENT OWNEDA.Capital Cost SummaryYear 0Year 1Year 2Mine Capital 440,000 1,045,000Plant Capital-8,668,267Other otal 5,135,900 (see note 1)17,564,167Mine equipment replacement and addition to fleet schedule (see note 1)CostYear 345678910111213 91,000-
-2-B.Operating Cost SummaryCostYear 25.7316.072345678910111213IIMAJOR EQUIPMENT LEASEDA.Capital Cost SummaryYear 0Year 1Mine Capital 440,000 1,045,000Plant Capital-8,668,267Other .Year 2 220,000Operating Cost SummaryCostYear2345678910111213 31.6618.04Total 12,648,267
-3-ROYALTIESB.C. Coal Royalty:- 0.75/clean tonneRoyalties payable to Imperial Metals & Power Ltd. - 0.98/clean tonneN.B.11Prepaid royalty, totalling 75,000, to end of Year 1 to bededucted from royalty payable in Year 2.
-4-CAPITAL COST DETAILCASE I - Major Mobile Equipment OwnedMine CapitalYear 0Exploration400,000Year 1200,000Mobile Mine Equipment (see note 1)7 - 631 D Scrapers4 - D9H Cats3 - 16G Graders1 - 988B LoaderSand and water truckSite Preparation and Pre-productionStripping (see note 2)Contingency - 10%Year ,000--1,536,570--788,024--Surface Plant CapitalPreparation Plant (see note 3)Recycle Water System (see note 3)Fresh Water System (see note 3)Tailings Pond (see note 3)Sewage Treatment System (see note 3)Rail Load Out (see note 4)Rail Yard (see note 5)Power (see note 6)Machine shop, office, dry, washdownfacility (see note 7)Contingency - 10%8,688,267Other CapitalAccess road (see note 8)Property acquisition (re: railyard)Working Capital (see note 9)Contingency - 10% (excluding ,000*(Lease in Case II)-2,000,000
OPERATING COST DETAILCASE I - Major Mobile Equipment 49.7710.5311.2612.022.361 5 lx glDirect Mining c o s t /tonne raw, del. toplant (see note 10)Total cost d e l . t oplant/tonne clean(53% recovery)Coal Preparationcost (see note 12;Trucking(see note 13)1.201.20lSl1.201SI1.201 511.20l s l1.20l 6 l1.20l 5 11.20U 5 11.201 5 l1.20K 5 11.201 511.20iIRoad Maint. andrail car loading(see note in., Sales(see note 0Rail (see note 0Port or d e s t i n a t i o n 501.50Direct Cost F.O.B.or deliveredVancouver area19.7519.75 19.75 19.75 21.26 22.01 22.7523.4824.2424.970.5025.73 16.07
fliatfbj-f-pijittltt "lHg H "ll,,,''' H,"',*—* '*'',",,,*lTKHB,rjj ygiOPERATING COST DETAILCASE II - Major Mobile Equipment LeasedYear234Direct mining cost/tonne raw(see note 16)4.894.894.894.896.146.677.22Total cost del. toplant/tonne clean(53% recovery)9.239.239.239.2311.5912.58Coal 01.201.20Road Maint. andr a i l car loading(see note 0Port1.50Direct Cost F.0.Bor deliveredVancouver . 6126.6027.6428.5129.7030.720.8131.660.8118.04
NOTES TO ACCOMPANY TULAMEENCAPITAL AND OPERATING COST ESTIMATENOTE 1Mine Equipment Capital Investment Schedule:From Pre-feasibility Mining Plan, M. 0. Hampton, May, 1978,revised 24 November, 1978.3(Stripping 1.95 million nu/yr. Years 2 - 5 ;2.93 million m /yr. Years 6 - 1 2 ) 2631 (7) 2,219(4) 1,280(3) 681(2) 200---Loader- Total(000)(1) 289 4,66934567637 (3) 1,1731,173(Trade 631*s for 637's)(7) 2,515-'*2,515--(2) 1---12(1)391---13(3)864NOTE 2M. Hampton Memo, March 20, 1978.NOTE 3Costs direct from Techman report.- 391391
NOTES - (Cont'd)NOTE 4-2-Total derived from Techman u n i t c o s t s .Rail loading concept - Single 70-car u n i t t r a i n ; cycle time - 4 days;loading time - 12 hours using a 988B loader from an open a i r stockp i l e . Loading f a c i l i t y consists of a s t o c k p i l e pad, ramp 6' high x 100'long x 150' wide, adjacent to r a i l l i n e ; track scales and scale house.ScalesScale HouseRamp)Pad ) 79,40021,0004g600 ,bUU 150,000988B loader capital cost included in mobile mine equipment.NOTE 5Costs derived from Techman rail yard unit costs.Modification to Techman plan:(1) 2 rail spurs rather than 3,(2) 85 lb. rail rather than 100 lb.Total from Techman unit costs 452,173.N.B. - Swan Wooster estimated only 330,000.NOTE 6As recommended by Techman, i.e. three 400 KW Flygt diesel generatorsNOTE 7See cost estimate and plan by C. J. Blascsok, March 22, 1978.Warehouse and shop area reduced 25% after discussion with 01k.Cost in 1978 dollars.NOTE 8M. 0. Hampton, "Pre-feasibility Mining Plan Report", February, 1978(revised November, 1978).NOTE 9Amount recommended by J. F. 01k.
-3-NOTES - (Cont'd)NOTE 10Mining costs derived by M. 0. Hampton, "Pre-feasibility MiningPlan Report", February 1978, revised November 24, 1978.Includes supervision costs of:13211-Mine SuperintendentMine ForemenSurveyorsMechanical SuperintendentMechanical Foreman.N.B.: - all mine mechanical costs, except supervision, included inheavy equipment hourly operating costs.NOTE 11Rail Transport Costs:C.P. Rail quote:NOTE 1210.91/tonneSwan Wooster "Rail Transport Cost" Study, Dec. 1978:6.57/tonneUntil further discussion with C.P. Rail, use:8.00/tonneCoal Preparation Cost:Derived from Techman Operating Cost Estimate (page 101).Modifications - reduction in operating labour:load-out labourers (3)and operators (3) included in a separate operating cost category.NOTE 13Trucking of clean coal from preparation plant to clean coal stockpile in Coalmont, a distance of 7 miles on existing road.Coleman Collieries 19 mine haul:- 2.91/tonneAt this rate, Coalmont 7 mile haul: - 1.07/tonneUse: - 1.20/tonne
NOTES - (Cont'd)NOTE 14-4-Road Maintenance and Rail Car Loading Operating Cost:Concept:A.Crew of 3 operators,Train loading - 12 hours every 4 days,Remainder of operators' time on road maintenance,988B for loading,16G grader for road work.Equipment OwnedLabour:Equipment:3 load-out/grader operators @ 7.88/hour 3 x 1,984 hrs./year x 7.88/hour 25% loading:Grader operatinga'pprox. 4,309Loader operatingapprox. 1,643cost hrs./year G 20.00:cost hrs./year @ 40.00:58,627/year86,18065,720 210,527Cost/tonne clean - 210,527 * n r n424,000 * U * b UB.Equipment LeasedLabour:As above58,627Equipment:Grader - lease rental/year- operating cost 4,309 hrs. @ 20.0066,65086,180Loader - lease rental/year- operating cost 1,643 hrs. @ 40.0066,76865,720 343,945Cost/tonne clean - 343,945 t n Q1424,000 * U ' H 1
NOTES - (Cont'd)NOTE 15-5-Administration Personnel CostsSee flow chart for administration personnel as recommended by Hampton,01k. Additional administration personnel recommended by P. Taggart(memo, March 28th) has not been included.1 Manager@ 35,000 14% loading 39,9001 Secretary16,00018,2401 Receptionist/Typist15,00017,1001 Payroll/Accounting Clerk16,00018,2401 Warehouseman (Purchasing)25,00028,5001 Warehouseman (Issuing/Receiving)25,00028,5004 Guard/First Aid Men15,00068,4002 Janitorial Personnel13,00029,640 248,520Miscellaneous administration (travel costs,vehicles, insurance, legal expenses,accounting expenses, office expenses) Say 175,480 424,000Use 1.00/tonne
-6-NOTES - (Cont'd)N0TE16See Pre-feasibility Mining Plan, M. 0. Hampton, November, 1978.LEASING COST OF MINE EQUIPMENT (using Caterpillar Equipment)Project Years 2 - 5ScrapersDozersGradersStripping 1.95 million m7 @ 8,191.33/mo.4 @ 8,173.08/mo.3 @ 5,190.79/mo./yr. 57,33932,69215,572105,603Plus 7% tax112,996 66666Project Year 6 1.69/tonne rawStripping 2.93 million m /yr.Add 3 (637's) @ 9,300/mo.39,853 2.14/tonne rawProject Year 710 (637's) @ s 7% tax151,940 2.28/tonne rawProject Year 1215 (637* s) @ us 7% tax201,695 3.03/tonne rawProject Yea r 13ScrapersDozersGraders3 @ 9,3002 @ 8,2002 @ 5,20027, 0016,40010,40054,700Plus 7% tax58,529 0.88/tonne raw
NOTES - (Cont'd)-7-NOTE 16 - (Cont'd)Straight line incremental cost can be used between Year 7 and Year 12as the only change is the continual increase in scraper cycle timerequiring additional machines.Year2345678910111213Direct Mining Costwith Owned Equi pment(per tonne raw coal)Direct Mining Costwith Leased Equipment(per tonne raw coal) 3.203.203.203.204.004.394.795.185.585.976.371.25 4.894.894.894.896.146.677.227.688.318.859.402.13
J u l y , 1980
TULAMEEN COAL PROJECTData for D.C.F. - R.O.R. AnalysisJuly, 1980PROJECT SCHEDULE:— Year -1-engineering, land acquisition, B.C.Government approvals;Year0-site preparation, construction;Year1-13-raw coal production:clean coal production: 9,300 BTU/lb. @ 15% T.M.800,000 tonnes440,000 tonnesMAJOR EQUIPMENT OWNEDA.Capital Cost SummaryYear -1Year 0Year 1Mine Capital440,000Plant Capital-10,327,091Other Capital-1,100,0002,000,000 11,845,091 10,151,000 440,000418,000TOTAL8,151,000 22,436,091Mine equipment replacement and addition to fleet schedule (see Note A)CostYear 2345678910111213 00- 12,714,000
-2-B.Operating Cost SummaryCostYear 12345678910111213" 1 *sr* p :, f p , v i s»CTr» , (jP5"»v—-wwn rj irj r"rw r r- 31.7925.7923.52
-3-CAPITAL COST DETAILMajor Mobile Equipment OwnedYear -1Year 0 400,000 200,000Year 1Mine CapitalExplorationMobile Mine Equipment (Note 0008,151,000631 D ScrapersD9H Cats16G Graders988B Loader 4 —Sand and Water 03 - 3/4-ton Pick-upsSite Preparation (Note B)Contingency - 10%Surface Plant CapitalPreparation Plant)Recycle Water SystemFresh Water SystemNote CTailings Pond)Sewage Treatment System)Rail Load Out (Note D)Rail YardPower (Note E)Machine Shop, Office, Dry,Washdown Facility (Note F)Contingency - 0,327,091Other CapitalAccess Road (Note G)Property Acquisition (re: railyard)Working CapitalContingency - 10%(excluding working 00,000
OPERATING COST DETAILMajor Mobile Equipment OwnedYEARDirect Mining Costper tonne, raw,del. to pi 2.8212.826.824.55iTotal Cost del. toplant/tonne clean(55% recovery)Coal Preparation *Cost (Note H)1Trucking (Note I) /-! Road Maint. andI Rail Car Loadingj (Note J)WMmIn' SaleS- (Note K)*'! Rail (Note L)j Port or Destina- .1 tion HandlingiI Direct Cost F.O.B.j or delivered? Vancouver Area9.892 Q09.892 009.89ZJ)09.892 0Q2 Q02 0 02 Q02 0Q2 0Q2 0Q2 Q02 Q02 .9611.9611.9611.9611.961 ? 51 7 528.8628.861 ? 528.861 7 528.861 ?529.901 7530.811#7530.811 7530.811 7531.791 751 7531.791 7531.791#7525.7923.52
-5-NOTESA.Original mining plan developed by M. Hampton, Faro. This plan andcosts refined and updated by Wright Engineers Ltd. Wright Engineersmining equipment replacement schedule and mining operating costfurther modified by Hampton, July, 1980 (attached).B.Wright Engineers.C.Techman Capital Costs, March, 1978, x 121%.D.Techman, March, 1978 Costs x 121%.ScaleScale House 79,40021,000Ramp)Pad49600j 150,000 x 121% 182,000E.Techman 1978 Cost x 121%.F.Blascock March, 1978 Cost x 121%.G.Wright Engineers, September, 1979.H.Techman March, 1978 Cost escalated 10%/year 1.81Weirco rough estimate 2.30Use 2.00I.Techman March, 1978 Cost x 125%.Rate based on comparison with Coleman Collieries 19-mile truck haul.J.Techman March, 1978 Cost x 121%.K.January, 1979 Cost (mainly salaries) x 115%.L.1978 Swan WoosterC.P. Rail1979 C.P. Rail verbal quote 10.00/tonneafter refining 1978 train model. 6.61/tonne10.91/tonne1980 Swan WoosterC.P. Rail 9.20X)11.95USE 11.96/tonne.
-6-ROYALTIESA.Crown Royalty(Section 28 of the B.C. Coal Act)"(1)(2)Effective July 1, 1978, there is reserved to the Crown inright of the Province a royalty of 3.5% of the mass of coalproduced from a location.Disposition of coal produced from a location, and use of coalunder subsection (4)(a) includes the royalty portion of theproduction unless otherwise ordered by the Lieutenant Governorin Counci1.(3) Where the royalty portion of coal is disposed of or usedunder subsection (4)(a), the holder of the location shall paythe Crown the minehead value of that portion.(4) Where coal produced from a location is(a)(b)used by the holder of the location for his own purpose;ordisposed of to a person with whom the holder of thelocation is not dealing at arm's length,the Lieutenant Governor in Council may, where he is of theopinion that the value received, if any, does not representa fair minehead value, determine a fair minehead value forsubsection (3)."B.Royalty to Optionor(excerpt from Option Agreement between Cyprus Anvil MiningCorporation and Imperial Metals & Power Ltd. - Section 6)"At such time as Optionee produces coal from the Property ata minimum rate of 100,000 tons of product coal per year theOptionee shall pay to the Optionor the following royalty paymentscalculated on the tonnage of any coal produced from the Propertyfor purposes other than exploration or testing expressed as longtons of coal product available for shipment:(a) the royalty for product coal having greater than 9,000Btu/lb. shall have a minimum base rate of 1.00/ton or3-1/2% of the FOR sales price of the coal, whichever isthe greater;(b) the royalty for coal product having less than 9,000 Btu/lb.shall have a minimum base rate of 1.00/ton or 5% of theFOR sales price of the coal, whichever is the greater."
-7-ROYALTIES - (Cont'd)C.Royalty Pre-payment to Optionor(excerpt from Option Agreement between Cyprus Anvil MiningCorporation and Imperial Metals & Power Ltd. - Section 3)"The Optionor hereby gives and grants to Optionee the sole rightand option subject to the consent of that member of the ExecutiveCommittee charged by Order of the Lieutenant-Governor in Councilwith the administration of the Coal Act of the Province of BritishColumbia to acquire the Licences and the Optionor's interest inthe Mull in's Agreement, free of encumbrance upon payment in lawfulmoney of Canada of the following sums:(a)The sum of 40,000 on the execution hereof;(b) The sum of 40,000 on or before February 1, 1978;(c)The sum of 40,000 on or before February 1, 1979;(d)The sum of 75,000 on or before February 1, 1980;(e)The sum of 75,000 on or before February 1,, 1981;(f)The sum of 100,000 on February 1 of each year thereafteruntil commencement of production at a minimum rate of100,000 tons of product coal per year;(g)The assumption of all terms and conditions of the Optionorunder the Mullin's Agreement subject to the provisions ofClause 15 hereof.PROVIDED that each 75,000 payment made under subclauses (d) and(e) of this Clause 3 and each 100,000 payment made under subclause(f) of this Clause 3 shall be deemed to be an advance in theroyalty payments to be paid under Clause 6 hereof PROVIDED FURTHERthat advance royalty payments will not be deducted from earnedroyalty payments at a rate which would reduce Optionor's incomeunder this Agreement below 50,000 in any year.PROVIDED ALWAYS that the payment of one or more of the paymentsreferred to in subclauses (a) to (g) of this Clause 3 shall notobligate the Optionee to make any further payments to the Optionorin respect of the Licences or the Mullin's Agreement and thisAgreement may be terminated at any time after December 31, 1977 bythe Optionee provided that the Licences are valid and in goodstanding for a further period of one year subsequent to the termination date."
NOTE 13 Trucking of clean coal from preparation plant to clean coal stock pile in Coalmont, a distance of 7 miles on existing road. Coleman Collieries 19 mine haul: - 2.91/tonne At this r
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