Goulds HT 3196 - Concentrame

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Goulds HT 3196Goulds PumpsGoulds HT 3196High - Temperature Process Pumps withPatented Intelligent Monitoring

Goulds HT 3196HT 31965 pump sizesGlobal ANSIProcess Pump LeaderIntroducing the newest memberto the world’s most popular ANSIpump family. HT 3196Goulds HT 3196 HT 3196 LF3 low flow pump sizesSevere Duty Process PumpCapacities to 4,500 gpm (1,023 m3/hr.)Heads to 925 ft (282m)Temperatures up to 700 F (372 C)Pressures up to 450 Psig (3,102 kPa) Material of Construction Carbon Steel Duplex SS (CD4MCu) Ductile Iron Alloy 20 316SS Stainless Steel Hastelloy C Performance Features for Extreme TemperaturesExtended Pump Life Centerline mounted design allows bi-directional thermalexpansion which maintains shaft alignment for improvedseal and bearing life Comprehensive range of seal chambers includingpatented TaperBore Plus and Big Bore designsmaintain cool and clean seal environments critical forextended seal life HT 319615 pump sizes/ Power ends featuring heavy duty,large capacity oil sump with finned tube oil coolermaintains cooler oil temperatures for extendedbearing lifeReduced Maintenance Cost Interchangeability with 3196 reduces MRO inventories(All parts except casing are the same as 3196) Standard ANSI dimensions simplify installation andsupport pump retrofits of standard foot mounted design Back-pull out design facilitates safe and simplemaintenance activitiesHT 31965 pump sizes2 Markets Chemical/Petrochemical Food & Beverage Pharmaceutical Rubber & Plastic Manufacturing Pulp & Paper Power/Utility Applications Hot Water Thermal Oils /Heat Transfer Fluids Die/MoldPre-heating Systems Pilot Plants Electronic Heating and Cooling Reactor Heating Urea

Goulds HT 3196Hydraulic Coverage HT 3196CAPACITY — 2850 RPM (50 Hz)TOTAL HEAD — 2850 RPM (50 Hz)TOTAL HEAD — 3500 RPM (60 Hz)3500/2850 RPM/LF11/2 x 3-13 (LF)2x3-1311/2 x 3-131x2-10 (LF)1x2-10()11/2 x /2 x 3-811/2 x3-61x11/2-63x4-7)3x4-8G2x3-64x6-10(CAPACITY — 3500 RPM (60 Hz))Scale ChangeCAPACITY — 1450 RPM (50 Hz)6x8-1511/2 x3-13(LF)3x4-1311/2 x3-131x11/2 -84x6-136x8-133x4-102x3-102x 3-811/2 x3-8743x11/2 x3-62x3-61x11/2 -611/2 x3-10133-1x2-103x4-10H4x6-10H2x3-84x6-10CAPACITY — 1750 RPM (60 Hz)148x10-13Scale ChangeTOTAL HEAD — 1450 RPM (50 Hz)/2xTOTAL HEAD — 1700 RPM (60 Hz)1750/1450 RPM

Goulds HT 3196Optimized Performance At HighOperating Temps Up To 700 F (372 C)The HT 3196 isfurnishedwith the following standard features: Centerline-mounted casingANSI Class 300 RF flangesGraphite casing gasketGraphite impeller O-ring High temperature bolting Stainless steel shaft Finned tube oil coolerThermal expansion due to high temperature process fluidshandling is optimally controlled with centerline mountedcasings. Centerline mounting minimizes shaft misalignmentsince the casing can expand bi-directionally. This samefeature minimizes pipe strain as the casing is permitted togrow in two directions theoretically negating strain onsuction piping.ANSI Class 300 raised face flanges provide a positivesealing surface to prevent tough-to-seal liquids like hothydrocarbons and heat transfer liquids from escapinginto your regulated environment.The HT 3196delivers.ANSI and PIP ComplianceHigh Alloy AvailabilityANSI B73.1M and PIP RESP 73H-97dimensional compliance and ruggedconstruction for proven performance.Heavy duty centerline mounted casingstabilizes shaft alignment andminimizes piping strain whilecompensating for thermal expansionwhen pumping fluids up to processtemperatures of 700 F (372 C).Liquid ends are available in CarbonSteel, Ductile Iron, 316SS, CD4MCu,Alloy 20 and Hastelloy C constructionsto provide materials flexibility forpumping heat transfer fluids, hot oilsand moderate to highly aggressivehot chemicals.Sealing FlexibilityThe HT 3196offers theindustry’s greatest cartridge sealingflexibility with optimum sealenvironments including Standard Bore,Big Bore and Goulds patented TaperBore Plus with VPE rings. Jacketedseal chambers are available forcontrolling the temperature of themechanical seal’s environment andmaximizing seal life. Highperformance, high temperaturecartridge mechanical seals areavailable from nearly all manufacturersfor optimum sealing reliability.ANSI product line for fast responseto customer needs.Five-Year Standard Warrantypumps feature a 5-yearwarranty that acknowledges superiorperformance, optimum run time,and extended pump life.InterchangeabilityCompletely interchangeable with theGoulds model 3196, theworld’s most installed ANSI processpump. All internal components arecommon between models except forthe casing. Thepower endprovides common inventory formodels 3196, CV 3196,HT 3196, LF 3196, NM 3196,3198 and 3796.Lead-timesMaximized partsinterchangeability with theGoulds 3196results inoptimized lead-times with our3

Goulds HT 3196High Temperature Pumping ApplicationsHigh Temperature Oils and Heat Transfer FluidsThe use of synthetic heat transfer liquids continues to expandas these liquids offer chemical stability and efficient heattransfer properties. In addition, the use of these liquids allowssystem pressures to be reduced for added safety and lowerdesign costs. Hot natural oils and synthetic oils are used in heattransfer, food processing, oil refining and petrochemical miningapplications. Some applications for hot oils and heat transferfluids include computer and power supply, energy storage,transformer cooling, recirculating chillers, train tractionrectifiers, re-flow soldering, industrial processing,pharmaceutical processing and semiconductor processing.High Temperature Chemical ProcessingThe Goulds HT 3196features superior chemicalcorrosion resistance through optimal manufacturability of highalloy wetted pump components. Offered in Carbon Steel,Ductile Iron, 316ss, CD4MCu, Alloy 20 and Hastelloy C, theHT 3196provides a well-rounded selection of materialsto maximize pump life when pumping hot, aggressive solvents,acids and chlorides. High temperature fluid applications includeasphalt, tars, Naphtha, Naphthalene, aromatics, hydrocarbons,urethanes, epoxies, paints, zinc compounds, magnesiumcompounds, adhesives, plastisizers, polyols, polymers,monomers, resins, oxide slurries, pigments, dyes, inksand many more.Bonus Interchangeability Power Ends Fit 7 Different Process PumpsMinimize inventory, reduce downtime.3196Process PumpsCV 3196Non-ClogProcess PumpsHT 3196High TemperatureProcess PumpsLF 3196Low Flow ANSIProcess PumpsHigh Temperature Pumping ExpertiseIn addition to ANSI Process Pump Expertise, ITT-Goulds Pumpsdelivers decades of premier experience in centerline mounted,high temperature pump applications with thousands of pumpmodels installed including the Models 3700, 3910, 3900, 3600,3620, 3640, 3181, and high temperature vertical turbine pumps.43198PFA TEFLON -LinedProcess Pumps3796Self-PrimingProcess Pumps3996In-Line ProcessPumps

Goulds HT 3196Goulds HT 3196 LFDesigned for High Temperature, Low Flow ServicesReduced Radial Loads For Optimum ReliabilityINCREASING RADIAL LOADRadial loads are reduced by as much as 85% compared to end suction expanding volutepumps at low flows. Bearing, mechanical seal and overall pump life are optimized.ExpandingVolute85% ReductionCircularVolute050100150200LOW FLOW OPERATING RANGE — GPMHT 3196 LFEXPANDING VOLUTE PUMPPUMP CURVEHT 3196 LFCIRCULAR VOLUTE PUMPOptions High and Low Temperature CapabilityGoulds offers users a variety of options to meet specific plant and process requirements.HEAT JACKETEconomical clamp-on jacket providespractical method of heating orcooling the casing. Excellent heattransfer characteristics. Easy to installor remove for pump servicing.JACKETED SEAL CHAMBERMaintains proper temperature control ofsealing environment. Ideal for maintainingtemperature for services such as moltensulphur and polymerizing liquids. Availablein BigBoreTM and TaperBoreTM designs.CUSTOM FITTED INSULATED FABRICTHERMAL JACKETInsulates and provides thermal retentionof the process fluid within the pump.Insulation jackets are custom fitted andeasily removable for installing andservicing the pump.High Temperature Seal SelectionShaft Sealing SystemsThe most difficult challenge for pumping hot fluids is toeffectively seal the rotating shaft from emitting excessiveor undesirable fluids into the atmosphere for the purposesof safety and equipment reliability. The selection of theoptimum sealing device forspecific pumping systems issimplified by combining theworld’s premier sealingsuppliers with the perfect hightemperature pumping system.Single and dualcartridge mechanicalseals for moderatetemperatureapplications.Big BoreTMMultiple high temperature sealing devices and mechanicalseal flushing systems are designed and available for amultitude of challenging high temperature sealingapplications. The standard HT 3196configurationincludes graphite packing rings ina standard bore box for basic hightemperature fluid applications.Single and dual cartridgemechanical seals for hightemperature applications.Taper BoreTM Plus5

Goulds HT 3196Seal Flush PlansCPI PLAN 7353Pressurized circulationlubricates double seal faces.All ANSI B73.1 seal flush and cooling plansare available to control emission levels andmeet seal installation requirements.Goulds can also provide other specialarrangements of user preference.CPI PLAN 7311By-pass flushlubricates single seal faces.Engineered Seal Chamber Selection GuideAIdeally suitedBAcceptableCNot RecommendedSERVICESolidsGreaterthan 10%with FlushPaper Stock Paper Stock0-5%, with0-5%,Flushno FlushSlurries0-5%,no FlushEntrainedAir or VaporSolids0-10%,no ——AAAAAAAABCA——CCACAAAHigh Boiling Temperature Self-VentingPointControlandLiquids,Drainingno FlushSeal FaceHeatRemovalMolten orMolten orPolymerized PolymerizedLiquid withLiquid,Flushno FlushWaterBasedLiquidswith FlushStandard BoreDesigned for packing.Also accommodatesmechanical seals.BigBoreTMEnlarged chamber forincreased seal lifethrough improvedlubrication and cooling.PatentedTaperBoreTM PLUSLower seal facetemperatures, selfventing and draining.Solids and vaporscirculated away fromseal faces.Jacketed PatentedTaperBoreTM PLUSMaintains propertemperature control(heating or cooling)of seal environment.Jacketed BigBoreTMMaintains propertemperature control(heating or cooling)of seal environment.6

Goulds HT 3196Baseplate Mounting SystemsGoulds offers a complete range of pump mounting systems to meet plant requirements; make installation and maintenance easier.BaseplateSelection GuideCAMBER TOPCAST IRONPreferred standard ofprocess industries. Rigidand corrosion resistant,it is the best value inthe industry today.CHEMBASE PLUS TMPolymer concreteconstruction providesexceptional rigidity &corrosion resistance.ANSI 1991 dimensional.ENHANCED FEATUREFABRICATED STEELUpgraded ANSI baseplatedesigned to maximizepump operation life andease installation. MeetsAPI-minded chemicalpump users’ toughestrequirements.FABRICATED STEELAn economical choicethat meets ANSI/ASMEB73.1 dimensionalrequirements.ADVANTAGEHeavy duty PIPcompliant fabricatedsteel baseplate.POLYSHIELDANSI COMBOHeavy duty polymerconcrete combinationbaseplate andfoundation.PLANT REQUIREMENTSCorrosion Resistance (mild/moderate)Corrosion Resistance (severe)Machined Pump & Motor PartsCircular Grout Holes (4 in. min.)Vent Holes (1 in. min.)Vent Holes (1/2 in. min.)Non-OverhangFull Drain RimBuilt-in Drain Pan (under pump)Drain Pan Under PumpBaseplate Leveling ScrewsMotor Alignment AdjustersLifting FeatureContinuous Welding UsedFlexibly MountedSpring Loaded*Available in 304 and 316 SSANSI B73.1-1991 ConformanceAPI-610 ConformancePIP RESP 002 ConformanceSTANDARDOPTIONAL*Engineered option—requires special baseplateConstruction Details All dimensions in inches and (mm).Diameter at ImpellerDiameter in Stuffing Box/Seal Chamber(Less Sleeve)(With ameter Between BearingsDiameter at CouplingOverhangMaximum Shaft DeflectionShaft Deflection Index (L3/D4)(With Sleeve)(Less 252.3759.969(79)(60)(253)O.D. thru Stuffing Box/Seal ChamberRadialThrustBearing Bore Seal fing BoxPower LimitsBoreHP (kW) per 100 7310Maximum Liquid Temperature —Oil/Grease Lubrication without Cooling350 F(177 C)Maximum Liquid Temperature —Oil Lubrication with High Temp. Option700 F(370 C).125(3)Corrosion Allowance6225(64)*6313331317 inch sizes have 2 4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 2 4 inches (70) for packing and 21 2 inches (64) for mechanical seals.Seal chamber bore is 43 4 inches (121). Stuffing box bore is 35 8 inches (92).** 17 inch sizes power limit per 100 RPM is 20HP (15kW).1(86)*(10.5)**37

ancedsump forg life.ion.SSt transfercooleray fromtion at).nderith orNGSment.ture ateneralpropers.RIGID FRAME FOOTReduces effects of pipe loadsonitoringMAGNETIC DRAINPLUGperature Process PumpsSupports optional C-face motor adapterto further ensure shaft alignmentstability and accommodates standardANSI coupling guard.MOUNTING FLANGEAllowsminimizeProvibearings.throuRigid dbyMmountHEAVRaised fapressuretempPrefeCFoExtendsWith m

Goulds HT 3196Goulds Patented1Power Ends4Extended Pump Life Through Intelligent DesignGouldsPower Ends are the result of 160 years of designexperience, customer interaction, and continuous improvement.Customers get extended Mean Time Between Failure (MTBF) andlower life cycle costs (LCC) guaranteed!1Patented2Condition MonitorThe heart of the, thecondition monitor unit continuouslymeasures vibration and temperature at thethrust bearing and automatically indicateswhen pre-set levels of vibration andtemperature have been exceeded, so thatchanges to the process or machine can bemade before failure occurs.35Failures can happen betweenmonitoring intervalsNormal monitoringintervalHealthA visual indication of pump health makes walk-around inspections more efficientand accurate. The result is a more robust process to monitor and maintain allyour ANSI pumps so that your plant profitability is maximized.?A reliability program centered around walk-arounds capturesequipment condition on average once a month; the failure process,however, can begin and end quite frequently within this time period.Inpro VBXX-D HybridBearing Isolators3Most bearings fail before reaching their potential life.They fail for a variety of reasons, includingcontamination of the lubricant. INPRO VBXX-D haslong been considered the industry standard inbearing lubricant protection. Thenowimproves upon that design by offering stainless steelrotors, for maximum protectionagainst contaminants and thecorrosive effects of seal leakageor environmental conditions.These seals are non-contactingand do not wear.Optimized OilSump DesignInternal sump geometry isoptimized for longer bearinglife. Sump size increased by10% -20% results in better heattransfer and cooler bearings.Contoured design directscontaminants away frombearings, to the magnetic drainplug for safe removal.10090Relative Life of Bearing Housing Protection DevicesDesign Life, X 1000h6010Infinite50403020Larger Means Cooler100FailureTimeOil Sump Capacity–(oz)2SingleLip LabyrinthOnset of failuregoes undetectedGOULDSIndustry Average80POWER END OIL CAPACITYvs. ANSI Pump Average706050403020100GRP IGRP IIGRP IIGRP III

Goulds HT 31964Shaft and Bearings Engineered for Maximum ReliabilityEvery 3196Power End is engineered and manufacturedfor optimal pump performance and increased MTBF.ANSI B73.1 Shaft SpecificationMeetsExceeds Diameter ToleranceSurface FinishRunoutFatigue life more than double that ofconventional bearing steels.Premium severe-duty thrust bearings increase bearingfatigue life by 2-5X.50 High purity steels have fewer inclusions than standard steel —better grain structure and wear resistance.StandardBearing Steel Heat treatment of bearing elements increases hardnessfor increased fatigue life.105BEARING LIFE CALCULATIONForty-degree contact angle onthethrust bearing for higherthrust load capability.X2XLIFE, HOURSHoursPERCENT FAILED, % DeflectionThe rugged shaft and bearing combination maintains shaft deflectionof less than 0.002 inches at all operating points. The result is longerseal and bearing life.99.99995901 35% higher dynamic load rating vs.major competitor. Increases L'10 bearing life 2X.5CompetitorPower End for High Load ApplicationsIncreased L'10 Bearing Life 150% to 200%on the Toughest ApplicationsIdeal for tough conditions when a power end is pushed beyondANSI limits: operating at low flows and higher heads, pumpinghigh specific gravity liquids, fluctuating process conditions,overhung belt drive.Oversized shaft and bearing assembly significantly expands thelimits for long, trouble-free bearing and seal life. On high loadapplications, thepower end improves bearing life 150%–200%; oil operating temperature reduced by 45 F (25 C).Flinger/channel oil lubrication systemprovides 30% increased L'10 life; 15 F(8 C) reduced oil temperature.Our GuaranteeDuplex thrust bearings (40 /40 angular contact) with machinedbrass cages, are ideally sizedfor high load applications.Oversized shaft with duplexthrust bearings provideincreased L '10 by 40%.We are so confident that theis the most reliable Power End in theindustry, that we are proud to offer astandard 5-year warranty on everyANSI Process Pump.5WARRYEARANTY11

Goulds HT 96184351555358239319360F 469B250 418126Parts List and Materials of ConstructionMATERIALItemNumberPart Name100Casing101Impeller106Stuffing Box PackingCarbon SteelCSDuctile Iron316SSCD4MCuAlloy 20Hastelloy C316SS316SSCD4MCuAlloy 20Hastelloy CDuctile Iron316SSCD4MCuAlloy 20Hastelloy CAlloy 20Hastelloy CAlloy 20Hastelloy CCD4MCuAlloy 20Hastelloy CCD4MCuAlloy 20Hastelloy CGraphite108Frame AdapterDuctile Iron112AThrust BearingDouble Row Angular Contact*122Shaft—Less Sleeve (Optional)122Shaft—With Sleeve126Shaft Sleeve136Bearing Locknut and Lockwasher168ARadial Bearing184Stuffing Box Cover (Packed Box)184Seal Chamber (Mechanical Seal)228Bearing Frame239Casing Support250Gland370HStud/Nut, Cover-to-Adapter316SS316SS316SSSteelSingle Row Deep Groove316SSDuctile Iron316SSCast Iron (Ductile Iron for STi Group)Fabricated Steel316SSCD4MCu319Oil Sight Glass332AINPRO Labyrinth Oil Seal (Outboard)Stainless Steel / Bronze333AINPRO Labyrinth Oil Seal (Inboard)Stainless Steel / Bronze351Casing Gasket358Casing Drain Plug (Optional)360FGasket, Frame-to-AdapterBuna360CGasket, Bearing End CoverCellulose Fiber with Binder370Cap Screw, Adapter-to-Casing412AO-ring, Impeller418Jacking Bolt444Backplate (Dynamic Seal Option)469BDowel Pin, Frame-to-Adapter496O-ring, Bearing HousingBuna Rubber555Bearing Frame Finned CoolerSteel /Copper761BAlloy 20Hastelloy CAlloy 20Hastelloy CAlloy 20Hastelloy 04SS316SSCondition Monitor*LTi Power End features Duplex Angular Contact Teflon is a registered trademark for Fluoropolymer Resins, Films, Fibers manufactured by DuPont.12316SSCD4MCuSteelStainless Steel / Epoxy

Goulds HT 3196Dimensions HT 3196All dimensions in inches and (mm).Not to be used for PumpSizeANSIDesignation1x11/2-611/2 x3-6SuctionSizeAA111/2AB11/2323AA111/211/2 x3-8AB11/233x4-7A703411 (280)220 (100)2x3-8A60239.5 (242)220 (91)2x3-61x11/2-8/Bare PumpWeightLbs. (kg)DischargeSize3x4-8A70343x4-8GA7034XABDSP84 (38)92 (42)6.5 (165)13.5 (343)4 (102)5.25 (133)3.75 (95)95 (43)100 (45)108 (49)11 (280)220 (100)19.5 (495)4 (102)8.25 (210)1x2-10A051211/2 x3-10A5011/23200 (91)2x3-10A60239.5 (242)3x4-10A703411 (280)3x4-10HA403412.5 (318)275 (125)4x6-10GA80464x6-10HA804613.5 (343)305 (138)11/2 x3-13A2011/2310.5 (267)2x3-13A302311.5 (292)275 (125)3x4-13A403412.5 (318)330 (150)4x6-13A804613.5 (343)405 (184)6x8-13A906816 (406)560 15GA1208.5 (216)220 (100)230 (104)3.75 (95)19.5 (495)4 (102)10 (254)265 (120)245 (111)670 (304)18 (457)610 (277)740 (336)8108x10-16H81019 (483)27.875 (708)6 (152)14.5 (368)5.25 (133)710 (322)4x6-174616 (406)650 (295)6x8-178x10-176881018 (457)19 (483)730 (331)830 (376)850 (385)13

Goulds LF31983196PRO ServicesExtendingEquipment Life. Product Repair (all types and brands of rotating equipment) Service Center Repair Field Service Parts SupplyReliability Improvement Inventory Management Replacement/Exchange Turnkey Repair/Installation TrainingOptimization of Assets Predictive Analysis/Condition Monitoring Root Cause Failure Analysis Pump & System Assessments Upgrades – Mechanical & Hydraulic Maintenance Management/Contract Maintenance Technical Expertise Fast Turnaround Quality ISO and Safety Certified Factory Trained Service Emergency Service –24 hours/day, 7 days/weekPersonnelProSmart provides continuous machinerymonitoring to identify little problems beforethey become big problems like downtime.Using wireless technology, advanced signalprocessing capabilities, and easy-to-deploysensors, ProSmart offers an affordable means tomonitor all of your rotating equipment anywherein the world. By identifying and alerting you to changes in operatingconditions, ProSmart increases your time to respond to either correctingthe upset condition, or properly plan its repair.Key Features include: Continuous data acquisition and analysis – ProSmart collects vibration,temperature, and available process conditions every five seconds;saving you time from routine data collection. Automatic Notification and Accessibility – By alerting when a machinegoes into distress, you are able to focus your resources on recoveryactivities. The ProNet web-hosted solution allows access toinformation anywhere in the world through a standard Internetbrowser connection. Advanced diagnostic tools – More than simple overall data, ProSmartprovides advanced analysis capabilities such as time-waveform,spectral, and spectral windowing. Easy to deploy – Using plug and play sensors, wireless connectivity,and an industrially hardened enclosure, ProSmart can be easilydeployed throughout your plant, including hazardous areas.PUMPSMARTPumpSmart is the latest advancement in pump control and protection to reduceenergy consumption, increase uptime and decrease maintenance cost. It allows thepump to be right-sized to the application by dialing in the speed and torque whichincreases flow economy, reduces heat and vibration, and improves overall system reliability. Simplified Pump Control — PumpSmart was designed specifically to optimizepumping applications and can be used to control a single pump or coordinatebetween multiple pumps without the need for an external controller. Pump Protection — PumpSmart guarantees to protect the pump from upsetconditions with patented sensorless pump protection algorithms. Smart Flow — PumpSmart features a sensorless flow function for centrifugalpumps that can calculate the flow of the pump within 5% of the pump rated flow. Drive for the DCS — While most VFDs can only provide basic information,PumpSmart offers unparalleled insight to the pump operation which allows forsmoother process control and efficiency. Pump Experts — PumpSmart is a variable speed drive with pump-specificalgorithms imbedded into the drive. With over 150 years of pump knowledge,let the pump experts take responsibility of your pump system.Visit our Web site at www.gouldspumps.comForm BHT3196i-FRAME 10/08 2008 Goulds Pumps, IncorporatedA subsidiary of ITT Corporation, Inc.

HT 3196 LF PUMP CURVE Goulds HT 3196 LF Designed for High Temperature, Low Flow Services. 6 All ANSI B73.1 seal flush and cooling plans are available to control emission levels and meet seal installation requirements. Goulds can al

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