Goulds 3196 - Pumps! That's What It's About
Goulds HT 3196Goulds PumpsGoulds 3196Process Pump withPatented Intelligent Monitoring
Goulds 3196Proven Performance.Over One Million Process PumpInstallations WorldwideWhen the Goulds 3196 ANSI Standard Dimension ProcessPump was first introduced in 1961, it immediately becamethe standard for the industry.Today, the number of installations attest to its remarkableperformance. Users in chemical, petrochemical,pulp & paper, primary metals, food & beverage and generalindustries know they can make no better choice than thebest — Goulds Model 3196.2
Goulds 3196Before Selecting A Process PumpConsider the Four Design Features For Extended Pump PerformanceIn order to select a chemical process pump wisely, consideration must be givento design features that provide long-term reliable performance. The pump mustbe designed for optimum shaft seal and bearing life to prevent the failure ofthese two primary causes of pump downtime.AIMPELLERMust be designed for long-term, maintainable performanceand minimum hydraulic loads for maximum reliability.BSEAL CHAMBERMust be designed for favorable seal environment — proper heatdissipation and lubrication of seal faces. The design must also beable to handle tough services: liquids containing solids, air or vapors.CPOWER ENDMust be designed for optimum bearing life, effective oil cooling,and minimum shaft deflection. Onboard condition monitoring providesearly warning of potential failures, before they occur.DBASEPLATEMust be rigid, and able to withstand forces and moments of plantpiping systems.FULLY OPEN IMPELLERBest design for the ChemicalProcess Industries services.Ideally suited for corrosives andabrasives, handles solids andstringy fibers with ease. Allows forsimple restoration of clearanceswhen wear takes place. Backpump-out vanes reduce pressureon the shaft seal, reduce axialthrust on the bearings.ENGINEEREDSEAL CHAMBERSBigBoreTM and patentedTaperBoreTM PLUS seal chambersallow seals to run coolerwith better face lubrication.Keep solids, air and vaporsaway from the seal faces forextended seal life.BCADPUMP MOUNTING SYSTEMPOWER ENDSPatented design maximizesreliability and MTBF (Mean TimeBetween Failure). Severe-dutybearings increase bearing life2-5 times, while onboardcondition monitor gives visibleindication of general pumphealth. Backed by a five-yearstandard warranty.Consider the Total Cost of OwnershipCritical for reliability rigidbaseplate prevents distortion,maintaining pump/motoralignment; corrosion resistantin severe environments.Designed for low vibrationand to withstand pipe loads.Meets total range of plantrequirements, easier installationand maintenance.MaintenanceCostOperating &Energy Cost 32,000 44,000Consider the fact that over a 20-year ANSI pump life, 92% of the total costs are maintenance,operation and installation. Only 8% is the initial pump purchase cost.Select a process pump that maximizes reliability (low maintenance cost), has long-termmaintainable hydraulic performance (low operating cost) and is installed on a rigid baseplate.Energy and maintenance costs during the life of a process pump can be more than 10 timesits purchase price.Purchase Cost 8,000Installation Cost 16,0003
Goulds 3196Fully Open ImpellerAcknowledged Best Designfor CPI ServicesThe open impeller is the acknowledged best design for process services.It is ideally suited for corrosives/erosives, liquids containing solidsand stringy materials. The most reliable pumps feature open impellersas standard.See The DifferenceRemarkably, Goulds had performance in mind whenthe Model 3196 standard dimension process pumpwas developed in 1959. Of timely significance wasthe decision to feature a fully open impeller ratherthan an enclosed type. There are three excellentreasons why:Open Impeller1Greater wear area for longer life2Renewable performance for reducedrepair costs3Enclosed-type ImpellerMinimum hydraulic loads for maximummechanical reliabilityTwo Times More Wear AreaLonger Life, Reduced Repair CostsThe most critical wear areas of a pump are the casing and stuffing box/seal chamber clearances.At a given wear rate, the larger wear area means longer life.OPEN IMPELLERWear is uniformthroughout larger area;no concentrated wear.extended life,reduced repairpart cost.Critical WearAreasENCLOSED TYPEIMPELLERLess wear area withconcentrated wear atnose of impeller.higher repair part cost.CriticalWear AreasWear Area Calculation (10 inch dia. impeller)Area Wear Surface r 2 (5) 2 79 in 2Total Wear Area (Front & Back) 2 x 79 158 in 24Area Nose Ring 2 rW 2 x x (.9) (.9) 5 in 2Area Back Cover r 2 (5) 2 79 in 2Total Wear Area 5 79 84 in 2
Goulds 3196Maintained High-PerformanceLong Pump Life4504303% REDUCTION TDH9% REDUCTION FLOW0 4080100160CAPACITY (GPM)40NPSH(FT)POWER(BHP)HEAD(FT)470It is common knowledge that as a pump wears,the performance decreases. Goulds open impellercan be adjusted, simply and quickly, tocompensate for wear and renew performance.The enclosed type impeller cannot be adjusted.Performance renewal requires new or repairedcasing and impeller.302% INCREASED POWER200 4080100160CAPACITY (GPM)1412838% INCREASED NPSH400 4080100160CAPACITY (GPM)Typical reduction in performance due to wear (.010 inch per year) on any ANSI pump.OPEN IMPELLEROriginal performance can be re-set (atthe bench or on-site) with externalimpeller adjustment using a commonopen-end wrench and feeler gauge.It is done in a matter of minutes.ENCLOSED TYPE IMPELLERFront nose ring of impeller cannot beadjusted to provide ‘as new’ performance.Parts must be replaced or repaired.Minimum Hydraulic LoadsExtended Seal and Bearing LifeGoulds open impeller is engineered to assure minimum radial and axialthrust loads; controlled clearances between front and back of impellerminimize radial loads; back pump-out vanes control and reduce axial thrust.Bearing life is guaranteed.Engineered For Long LifeBack vane height/angle and shroud design are engineered to minimizehydraulic loads throughout the life of the pump. Bearing life is guaranteed.As the open impeller is adjusted and performance renewed, back pump-outvanes control axial thrust. Control Axial ThrustJCALCULATEDBEARINGLIFE, L 10(YEARS)Bearing and seal life are maintained — unaffected by adjustment. Control SealJChamber PressureBEARING LIFE UNAFFECTED BY ADJUSTMENT53CALCULATED BEARING LIFE BASED ONMEASURED HYDRAULIC LOADS GuaranteedJBearing Life11xAVERAGESEAL LIFE(YEARS) Low Radial LoadsJ532x3x Extended Seal LifeJSEAL LIFE UNAFFECTED BY ADJUSTMENT11x2xIMPELLER ADJUSTMENT3xBACK PUMP-OUT VANES5
Goulds 3196Goulds Engineered Seal ChambersExtend Seal Life And Lower Maintenance CostsSEAL ENVIRONMENT IS CRITICAL FOR EXTENDED SEAL LIFEThe number one cause of pump downtime isfailure of the shaft seal. These failures arenormally the result of an unfavorable sealenvironment such as improper heat dissipation(cooling), poor lubrication of the seal faces,or seals operating in liquids containing solids,air or vapors.Enlarged bore seal chambers (BigBoreTM andpatented TaperBoreTM PLUS) with increasedradial clearance between the mechanical sealand seal chamber provide better circulation ofliquid to and from seal faces. Improvedlubrication and heat removal extend seal lifeand pump uptime.Goulds engineered seal chambers are designedto provide the best seal environment for anysealing arrangement.The bottom line is lower maintenance costs.Engineered Seal Chamber Selection GuideAServiceIdeally suitedBAcceptableCNot RecommendedSolidsGreaterthan 10%with FlushPaper Stock Paper Stock0-5%, with0-5%,Flushno FlushSlurries0-5%,no FlushEntrainedAir or VaporSolids0-10%,no ——AAAAAAAABCA——CCACAAAHigh Boiling Temperature Self-VentingPointControlandLiquids,Drainingno FlushSeal FaceHeatRemovalMolten orMolten orPolymerized PolymerizedLiquid withLiquid,Flushno FlushWaterBasedLiquidswith FlushStandard BoreDesigned for packing.Also accommodatesmechanical seals.BigBoreTMEnlarged chamber forincreased seal lifethrough improvedlubrication and cooling.PatentedTaperBoreTM PLUSLower seal facetemperatures, selfventing and draining.Solids and vaporscirculated away fromseal faces.Jacketed PatentedTaperBoreTM PLUSMaintains propertemperature control(heating or cooling)of seal environment.Jacketed BigBoreTMMaintains propertemperature control(heating or cooling)of seal environment.6
Goulds 3196Goulds Patented*TaperBoreTMHow It WorksTM1The unique flow path created by the patented Vane Particle Ejectordirects solids away from the mechanical seal, not towards the seal aswith other tapered bore designs. And, the amount of solids enteringthe bore is minimized. Air and vapors are also efficiently removed.On services with or without solids, air or vapors, Goulds patentedTaperBoreTM PLUS is the effective solution for extended seal and pumplife and lower maintenance costs.2451Solids/liquid mixture flows toward mechanical seal /seal chamber.2Turbulent zone. Some solids continue to flow toward shaft.Other solids are forced back out by centrifugal force (generatedby back pump-out vanes).3Clear liquid continues to move toward mechanical seal faces.Solids, air, vapors flow away from seal.4Low pressure zone created by Vane Particle Ejector. Solids, air,vapor liquid mixture exit seal chamber bore.5Flow in patented TaperBoreTM PLUS seal chamber assures efficientheat removal (cooling) and lubrication. Seal face heat isdissipated. Seal faces are continuously flushed with clean liquid.3*U.S. Patent No. 5,336,048Goulds Dynamic SealEliminate Sealing Problems,Reduce Maintenance CostsOn tough pumping services,especially corrosives and slurries,mechanical seals require outsideflush and constant, costly attention.Even then, seal failures arecommon, resulting in downtime.Goulds offers a solution: The DynamicSeal which, simply by fitting a repellerbetween the stuffing box cover andimpeller, eliminates the need for amechanical seal.BENEFITS OF DYNAMIC SEAL: Eliminate use of seal water Eliminate pumpage contamination and product dilution Reduce utility cost Eliminate problems associated with piping froma remote source Eliminate need to treat seal water Considerably less expensive than a slurry mechanical sealStuffing BoxCoverRepellerRepeller PlateBesides being available as a complete unit, any Goulds3196 can be easily field-converted to Dynamic Seal.Retrofit kits are available.Sealless SolutionsNot all process pump applications can be sealed with optimum reliability.Goulds ANSI dimensional magnetic drive sealless process pumps areperfect solutions to mechanical seal or environmental sealing problems.The 3296 EZMAG metal magnetic drive process pump has arevolutionary bearing cartridge design for maximum reliability and easeof maintenance. For tough corrosive services Goulds also offers ETFE and PFA-lined magnetic drives available in horizontal, vertical or selfpriming configurations to meet all your process needs.Model 3298Model V3298Model 3296 EZMAG7
Goulds 3196Goulds PatentedPower Ends1Extended Pump Life Through Intelligent Design4GouldsPower Ends are the result of 160 years of designexperience, customer interaction, and continuous improvement.Customers get extended Mean Time Between Failure (MTBF) andlower life cycle costs (LCC) guaranteed!21PatentedCondition MonitorThe heart of the, thecondition monitor unit continuouslymeasures vibration and temperature atthe thrust bearing and automaticallyindicates when pre-set levels of vibrationand temperature have been exceeded, sothat changes to the process or machinecan be made before failure occurs.35Failures can happen betweenmonitoring intervalsHealthA visual indication of pump health makes walk-around inspections moreefficient and accurate. The result is a more robust process to monitor andmaintain all your ANSI pumps so that your plant profitability is maximized.Normal monitoringinterval?A reliability program centered around walk-arounds capturesequipment condition on average once a month; the failure process,however, can begin and end quite frequently within this time period.Inpro VBXX-D HybridBearing Isolators3Most bearings fail before reaching their potential life.They fail for a variety of reasons, includingcontamination of the lubricant. INPRO VBXX-D haslong been considered the industry standard inbearing lubricant protection. Thenowimproves upon that design by offering stainless steelrotors, for maximum protectionagainst contaminants and thecorrosive effects of seal leakageor environmental conditions.These seals are non-contactingand do not wear.Internal sump geometry isoptimized for longer bearinglife. Sump size increased by10% -20% results in better heattransfer and cooler bearings.Contoured design directscontaminants away frombearings, to the magnetic drainplug for safe removal.10090Relative Life of Bearing Housing Protection DevicesDesign Life, X 1000h60Infinite50403020100Larger Means CoolerSingleLip LabyrinthFailureTimeOptimized OilSump DesignOil Sump Capacity–(oz)2GOULDSIndustry AveragePOWER END OIL CAPACITYvs. ANSI Pump Average80706050403020100GRP I8Onset of failuregoes undetectedGRP IIGRP IIGRP III
Goulds 31964Shaft and Bearings Engineered for Maximum ReliabilityEvery 3196Power End is engineered and manufacturedfor optimal pump performance and increased MTBF.ANSI B73.1 Shaft SpecificationMeetsExceeds Diameter ToleranceSurface Finish Runout DeflectionFatigue life more than double that ofconventional bearing steels.The rugged shaft and bearing combination maintains shaft deflectionof less than 0.002 inches at all operating points. The result is longerseal and bearing life.Premium severe-duty thrust bearings increase bearingfatigue life by 2-5X.50 High purity steels have fewer inclusions than standard steel —better grain structure and wear resistance.StandardBearing Steel Heat treatment of bearing elements increases hardnessfor increased fatigue life.1051BEARING LIFE CALCULATIONForty-degree contact angle onthethrust bearing for higherthrust load capability.X2XLIFE, HOURSHoursPERCENT FAILED, %99.9999590 35% higher dynamic load rating vs.major competitor. Increases L'10 bearing life 2X.5CompetitorPower End for High Load ApplicationsIncreased L'10 Bearing Life 150% to 200%on the Toughest ApplicationsIdeal for tough conditions when a power end is pushed beyondANSI limits: operating at low flows and higher heads, pumpinghigh specific gravity liquids, fluctuating process conditions,overhung belt drive.Oversized shaft and bearing assembly significantly expands thelimits for long, trouble-free bearing and seal life. On high loadapplications, thepower end improves bearing life 150%–200%; oil operating temperature reduced by 45 F (25 C).Flinger/channel oil lubrication systemprovides 30% increased L'10 life; 15 F(8 C) reduced oil temperature.Our GuaranteeDuplex thrust bearings (40 /40 angular contact) with machinedbrass cages, are ideally sizedfor high load applications.Oversized shaft with duplexthrust bearings provideincreased L '10 by 40%.We are so confident that theis the most reliable Power End in theindustry, that we are proud to offer astandard 5-year warranty on everyANSI Process Pump.5WARRYEARANTY9
3196Process PumpsFeaturingPatented MonitoringCONDITION MONITORDUCTILE IRON FRAME ADAPTER(Patent Pending)Constantly measures vibration and temperature atthe thrust bearing. Colored LED’s indicate generalpump health. Provides early warning of improperoperation before catastrophic failure occurs.Material strength equal to carbonsteel for safety and reliability.CASING Bonus casing thickness: Class 150 pumpsfeature Class 300 wall thickness as standard;increased reliability and maximized casing life.INPRO VBXX-D HYBRIDLABYRINTH SEALSPrevents premature bearing failure causedby lubricant contamination or lossof oil. Stainless steel rotors for optimalperformance in corrosive environments. Top centerline discharge for air handling,self venting. Back pull-out design for ease of maintenance. Integral casing feet prevent pipe loadmisalignment — maximized seal and bearing life.CONTINUOUS PERFORMANCE Serrated flanges standard for positive sealingagainst leakage. Meets ANSI B16.5 requirements.Class 150 FF flanges standard, optional Class 150RF, 300 FF/RF.Original flow, pressure and efficiency aremaintained by simple external adjustment resultingin long-term energy and repair parts savings.PREMIUM SEVERE-DUTYTHRUST BEARINGSFULLY OPEN IMPELLERIncrease bearing fatigue life by 2-5X that ofconventional bearing steels.Acknowledged best design for CPI services —solids handling, stringy material, corrosives,abrasives. Two times the wear area of closedtype impellers for longer life. Back pump-outvanes reduce radial thrust loads andseal chamber pressure.HEAVY DUTY SHAFTAND BEARINGSRigid shaft designed for minimum deflectionat seal faces — less than 0.002 in. (.05 mm).Bearings sized for 10-year average life under toughoperating conditions. Available with or withoutshaft sleeve.SEALING FLEXIBILITYWide range of sealing arrangements availableto meet service conditions. Engineered sealchambers improve lubrication and heat removal(cooling) of seal faces for extended seal lifeand pump uptime.OPTIMIZED OIL SUMP DESIGNIncreased oil capacity provides better heat transferfor reduced oil temperature. Bearings run coolerand last longer. Contaminants directed away frombearings to magnetic drain plug.POSITIVE SEALINGFully confined gasket at casing joint protectsalignment fit from liquid, makesdisassembly easier.ONE – INCH BULL’S EYESIGHT GLASSAssures proper oil level critical to bearing life.Can be mounted on either side of pump forinstallation flexibility.POWER ENDMAGNETICDRAIN PLUGStandard magnetic drain plug helpsprotect bearings and prolong life.RIGID FRAME (AND CASING) FEETReduce effects of pipe loads on shaft alignment;pump vibration reduced.Designed for reliability and extended pump life,backed with a 5-year warranty.1011
Goulds 3196Baseplate Mounting SystemsGoulds offers a complete range of pump mounting systems to meetplant requirements; make installation and maintenance easier.BaseplateSelection GuideCAMBER TOPCAST IRONPreferred standard ofprocess industries. Rigidand corrosion resistant,it is the best value inthe industry today.CHEMBASE PLUS TMPolymer concreteconstruction providesexceptional rigidity &corrosion resistance.ANSI 1991 dimensional.FABRICATED STEELAn economical choicethat meets ANSI/ASMEB73.1 dimensionalrequirements.ENHANCED FEATUREFABRICATED STEELUpgraded ANSI baseplatedesigned to maximizepump operation life andease installation. MeetsAPI-minded chemicalpump users’ toughestrequirements.ADVANTAGEHeavy duty PIPcompliant fabricatedsteel baseplate.POLYSHIELDANSI COMBOHeavy duty polymerconcrete combinationbaseplate andfoundation.PLANT REQUIREMENTSCorrosion Resistance (mild/moderate)Corrosion Resistance (severe)Machined Pump & Motor PartsCircular Grout Holes (4 in. min.)Vent Holes (1 in. min.)Vent Holes (1/2 in. min.)Non-OverhangFull Drain RimBuilt-in Drain Pan (under pump)Drain Pan Under PumpBaseplate Leveling ScrewsMotor Alignment AdjustersLifting FeatureContinuous Welding UsedFlexibly MountedSpring Loaded*Available in 304 and 316 SSANSI B73.1-1991 ConformanceAPI-610 ConformancePIP RESP 002 ConformanceSTANDARDOPTIONAL*Engineered option—requires special baseplateBonus Interchangeability Power Ends Fit 7 Different Process PumpsMinimize inventory, reduce downtime.3196Process Pumps12CV 3196Non-ClogProcess PumpsHT 3196High TemperatureProcess PumpsLF 3196Low Flow ANSIProcess Pumps3198PFA TEFLON -LinedProcess Pumps3796Self-PrimingProcess Pumps3996In-Line ProcessPumps
Goulds 3196OptionsGoulds offers users a variety of options to meet specific plant and process requirements.Seal Flush PlansAll ANSI B73.1 seal flush and cooling plans are available to controlemission levels and meet seal installation requirements. Goulds canalso provide other speci
Maintenance Cost 32,000 Purchase Cost 8,000 Installation Cost 16,000 Operating & Energy Cost 44,000 Goulds 3196 3 In order to select a
Goulds Models 3196, CV 3196, HT 3196, LF 3196, NM 3196, 3198, and 3796. This manual . This manual must be read and understood before installation and start-up. This instruction manual covers several different pump models that all have a common power end. Most assembly, disassembly, and inspection procedures are the same for all the pumps. .
Goulds Centrifugal Pump Model 3196 Mfg: Goulds Model: 3196 Stock No. OIP016. Serial No. 788B861 Goulds Centri
HT 3196 LF PUMP CURVE Goulds HT 3196 LF Designed for High Temperature, Low Flow Services. 6 All ANSI B73.1 seal flush and cooling plans are available to control emission levels and meet seal installation requirements. Goulds can al
Goulds Pumps is a brand of ITT Corporation. Goulds Pumps es una marca de fábrica de ITT Corporation. www.goulds.com Engineered for life Goulds Pumps G&L Series NPE 316L SS NPE Series End Suction Centrifugal Pumps Bombas Centrífugas de Succión Final Serie NPE BNPE
Goulds Pumps is a brand of ITT Residential and Commercial Water. Goulds Pumps es una marca de fábrica de ITT Agua Residencial y Comercial. www.goulds.com Engineered for life Goulds Pumps G&L Series NPE 316L SS NPE Series End Suction Centrifugal Pumps Bombas Centrífugas de
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