Rotary Screw Compressors UP5 Series 11-37 KW - INGERSOLL

Rotary Screw CompressorsUP5 Series 11-37 kW

Rotary Screw CompressorsUP5 Series 11-37 kWBoost Your ProfitabilityThe UP-Series is more than an integratedair system, it’s a complete air solutionBoosting your company’s profits was thedesigned to maximize the key drivers ofmain goal that Ingersoll-Rand had in mindprofitability in today’s business:when designing the revolutionaryUP-Series line of integrated rotary screw Ultimate Reliabilityair solutions. Shop Productivity Flexibility Of OperationSo how can a compressed air system help Energy Efficiency & Savingsyou increase profitability? The answer isreally pretty simple, by ensuring that youachieve highest productivity in your shopwhile minimizing the total costs ofownership to the absolute lowest levels.2Welcome to Ingersoll-Rand’sUP-Series Rotary Air Solutions, ahigher standard of performance.

3

Rotary Screw CompressorsUP5 Series 11-37 kWUltimate Reliability Maximum UptimeIngersoll-Rand is so confident in theperformance of the UP-Series, that we’veextended the warranty to 5 years. Fewer ConnectionsSmart integration eliminates leaks andpressure drops maximizing reliability.Ultimate Efficiency More Air For Your MoneyIndustry leading performance delivers moreair for less horsepower, saving thousands ofEuros per year on energy. Smart, Energy Efficient ControlsEliminates wasteful unloaded running byunloading rapidly and by cycling thecompressor on/off when not needed. Energy EfficiencyHigh efficiency EFF1 IP55 enclosure mainmotor driving both compressor and coolingblower.Ultimate Flexibility Compact Footprint DesignReceiver mounting frees up valuable floorspace and reduces install costs. Installation Close To Point-of-useWhisper quiet operation allows for installationcloser to point-of-use, reducing costs andensuring a better & safer work environment.4Ultimate Productivity Closely Maintained PressureReduced discharge pressure and avoidingexcessive pressure bands, increasesdownstream tool and equipment life.

Innovation High Efficiency IntegratedCompression ModuleTo provide maximum performance,efficiency and ease of service, theairend, interconnecting piping andseparation system have all beenintegrated into one simple design.Integration of the compression moduleeliminates leaks and pressure losses toincrease efficiency and performance.Service and maintenance are madeextremely simple through spin-onfiltration and separator cartridges. Whisper Quiet OperationOversized, high efficiencycooling air blower.Provides sound levels as lowas 67 dBA. Dual Control OperationReliable and effective load/no-load control withautomatic stop and restartfacility for maximum flexibility. Poly-V Belt DrivePremium drive system appliespatented automatic tensioningto eliminate belt stretch andincrease air output. Advanced CoolingA package prefilter, efficientcombination aftercooler withaccess to both sides for easycleaning and top discharge tosimplify ducting. Simple DiagnosticsVisual indication of operatingstatus and hours run, for easeof operation and reduceddowntime. Generous ServiceabilityAll key maintenance componentshave been grouped to provideease of serviceability.5

Rotary Screw CompressorsUP5 Series 11-22 kWHigh Efficiency Filter PackClean air to drive productivity Deep bed general purpose filtration to deliver bestperformance, reduce pressure losses and extendoperating life. Particulate removal to industry leading 1 micron. Longer element life, lower pressure drop. Better air quality delivered to tools and equipmentresults in longer life, or ready for further treatment tomeet specific requirementsEnergy Savings Refrigerated AirDryerDry air to drive productivity High efficiency direct expansion refrigerated dryer –automatically starts with the compressor and operatescontinually. This operating cycle ensures immediatedrying, reactive to the compressor loads. The dryeroperates until the compressor unit is shut down. Simple coiled tube-in-tube heat exchanger is selected atthis size of unit to achieve optimum performance,with low losses, high thermal efficiency andlong service life. Highly efficient centrifugal moistureseparator with timed solenoid drainvalve to permanently dischargecondensate. Eliminates corrosion of piping, a causeof premature wear of tools and seals.6

Smart Integration for 11-22 kWAdvanced packaging to drive reliability & uptime "Dry" Air Receiver mounted compactpackage lowers the cost of installation(optional floor mount also available). Package pre-filter for longer component lifeand reduced maintenance cost. Simplified piping – elimination of potential leaks. Integral air cooling with separate flow paths Single point condensate drain system insteadto ensure cooling is achieving 100% of timeof separate points – reduces installation cost.that compressor is running. Easy access to all compressor and air treatmentcomponents, promoting serviceability. Segregated cooling compartment providesadvanced cooling flow management, andreduces noise level.Practical Options and KitsCustomize your system Floor mounted Compressor package without air treatmentequipment Weather resistant enclosure PORO (power outage restart option) to safelyrestore machine following power interruption Frost protection (not available for units withrefrigerant dryer) Upper range modulation control Sequence controllers PacE system pressure regulators7

Rotary Screw CompressorsUP5 Series 22-37 kWRefrigerantgas outModular Cross Flow Heat ExchangerLeading technology driving efficiencyAt the heart of the dryer lies the specially designed crossflow heat exchanger module incorporating air-to-air and airto-refrigerant heat exchangers, a high efficiency stainlesssteel de-mister condensate separator all in one compact unit.Moistair inPre-cooling reduces the refrigeration load by as much as60%. Air is further cooled through refrigerant heatexchange. Moisture is removed by the de-mister, closecoupled to the evaporator.Cross flow heat exchanger incurs minimum air pressurelosses while ensuring efficient water removal.Energy SavingsRefrigerated Air DryerDry air to drive productivity Direct expansion, refrigeration dryersimply and reliably dries thecompressed air whenever the machineis loaded. Composite welded aluminium heatexchanger for low losses, high thermalefficiency and long service life. Solenoid drain valve and high efficiencymoisture separator to permanentlydischarge condensate. Eliminates corrosion of piping, a cause ofpremature wear of tools and seals.8Dry air outLiquidrefrigerant inCondensateout

Smart Integration for 22, 30 & 37 kWAdvanced packaging to drive reliability & uptime Floor mounted units only (a wide rangeof free standing receivers are optionallyavailable) Integrally cooled dryer module with separate Spacious design simplifying access andpromoting serviceability. Package pre-filter for longer cooler life andreduced maintenance costs.cooling paths to achieve best overall Simplified piping – elimination of potential leaks.efficiency and ensure cooling is achieving Single point condensate drain system.100% of time that compressor is running. Optional supply without dryer installation.INCREASED SYSTEMEFFICIENCYREDUCEDMAINTENANCECOSTS9

Rotary Screw CompressorsUP5 Series 11-37 kWLeading WarrantyAs StandardEase Of Service 5 Year Warranty Protectionwith ease of service in mind. Spin-on filter andIngersoll-Rand designed the UP-Series packageAll Ingersoll-Rand UP-Series compressors comeseparator element along with 3/6/9,000 hour /standard with a one year package warranty andannual service intervals make life simple. Your IRa 4-year extended parts warranty coverage.Air Solutions provider will recommend the mostcost effective maintenance program to keep yourinvestment operating trouble free for years.Intellisys Control Option AirCare CoverageEnsure the highest level of satisfaction withthe highly acclaimed, bumper-to-bumper,extended life care programme. Ask yourauthorized IR representative for more details.Probably the best known name in compressorcontrol systems, the optional intellisys controlUltra-Plus CoolantAll units come standardwith Ingersoll-Rand’sUltra-Plus advancedsynthetic coolant:offers precise pressure control, energy savingfunctions and advanced asset protection.Parts Kits Make It SimpleSimple to order parts kits make it easy to ensurethat you have the right parts on hand when you10 9,000 hour extended coolant lifeneed them. Ingersoll-Rand's reputation for Simple condensate separationcompressor parts availability and reliability is High level of biodegradabilitysecond to none.

WHLIndustry Leading PerformanceDimensions & WeightsSpecificationsModel NokWHPCAPACITYm3/min†† (cfm)FAD1.84651.70601.5454Bar at dischargewithout withdryer dryer7.57.15*8.58.15*109.65*dB(A)†151515UP5 15 7UP5 15 8UP5 15 10UP5 15 147.15*8.15*9.65*13.65*68 368 368 368 3UP5 18 7UP5 18 8UP5 18 10UP5 18 717.58.510147.15*8.15*9.65*13.65*68 368 368 368 3UP5 22 7UP5 22 8UP5 22 10UP5 22 510147.15*8.15*9.65*13.65*69 369 369 369 kage weight(kg)without dryer with dryer111111UP5 22E 7UP5 22E 8UP5 22E 10UP5 22E 14kW(mm)UP5 11 7UP5 11 8UP5 11 10‡Mounting68 368 368 37.58.510147.38.3‡9.8‡N/A69 369 369 369 3‡UP5 30 7UP5 30 8UP5 30 10UP5 30 .510147.38.3‡9.8‡N/A69 369 369 369 3UP5 37PE 7UP5 37PE 8UP5 37PE 10UP5 37PE .510147.2‡8.2‡9.8‡N/A69 369 369 369 3* Maximum discharge pressure for package which includes moisture separator, refrigerateddryer and installation with GP filter. Filtration efficiency to 1 micron for solid particles,liquids 0.5 mg/m3 W at 21 C, and condensate drains.‡ Maximum discharge pressure for package which includes moisture separator, refrigerateddryer, installation, and condensate –––––Baseplatewith Mounted500 ted750 01887188718871887801801824832903903935943†† Capacity quoted tested in accordance with ISO 1217 annex C 1996 (CAGI-pneurop PN2CPT2)** Dimensions same for receiver mounted package either with or without dryer.† Sound levels per ISO 2151; 2004 annex CN/A indicates not available11

Member ofwww.air.irco.comwww.cagi.orgIngersoll-Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll-Rand does not approve specialisedequipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service.Nothing contained on these pages is intended to extend any warranty or representation expressed or implied, regarding the product describedherein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll-Rand’s standard terms andconditions of sale for such products, which are available upon request.Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation.Ingersoll-RandIndustrial Air SolutionsP.O. Box 1840800-D Beaty StreetDavidson, NC 28036 2005 Ingersoll-Rand CompanyCPN 22643407Ingersoll-RandIndustrial Air SolutionsSwan LaneHindley GreenWigan, WN6 4EZ, UKIngersoll-RandAsia Pacificc/o Ingersoll-Rand South East Asia (Pte) Ltd42, Benoi RoadSingapore 629903

Parts Kits Make It Simple Simple to order parts kits make it easy to ensure that you have the right parts on hand when you need them. Ingersoll-Rand's reputation for compressor parts availability and reliability is second to none. Ultra-Plus Coolant All units come standard with Ingersoll-Rand’s Ultra-Plus advanced synthetic coolant: