Hydrocarbon Filter Vessels And Elements - Rotec

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HydrocarbonFilter Vesselsand ElementsBrochure FDRB137GB1

The most trusted namein engine protectionRacor technology takes the guesswork out of engineprotection and Racor manufacturing quality and attentionto detail ensures every customer gets the filtration andRACORThe World’s Best Filtration starts withthe World’s Best Engineering.separation solution they are looking for.To make product selection easier, Racor’s extensive rangeParker’s technical resources provide the correcthas been catalogued into four market/ application groupsfiltration technologies that conform to yourdetailed below.requirements. That’s why thousands of manufacturersand equipment users around the world rely on Parker1975Cold1975 Racor pioneers integrated fuel heaters,now standard throughout the industry.Filtration products and people.Hydraulic, Lubrication &Coolant FiltrationHigh-performance filtrationsystems for protection ofmachinery in industrial, mobileand military/marine applications.Hydrocarbon Filter Vesselsand ElementsFrom the refinery to the injector, at theterminal and on the forecourt, Racorhas a hydrocarbon filter vessel andelement solution to your fueldelivery needs.Ref: FDRB130GB1Finite and Balston CompressedAir & Gas FiltrationComplete line of compressedair/gas filtration and separationproducts; coalescing,particulate and adsorptionfilters in many applications inmany industries.Industrial and AutomotiveEverytime you add fuel, you addmillions of tiny contaminants smallenough to be invisible, but big enoughto destroy injectors, pumps andprofitability. Racor’s industrial andautomotive product range of customerproven spin-on filter/separators, turbinefuel filters and crank case ventilatorsare the solution.Ref: FDRBxxxxxxRacor Fuel Conditioning &FiltrationParker air, fuel and oil filtrationsystems provide quality protectionfor engines operating in anyenvironment, anywhere inthe world.Process & Chemical FluidFiltrationLiquid filtration systemsfor beverage, chemical andfood processing; cosmetic,paint, water treatment;photo-processing; andmicro-chip fabrication.Engine Air Filtration SystemsFresh air. That’s what Racor ourfiltration is all about. Because whenengines breathe easier they performbetter with more power, more torqueand with improved fuel economy.Whatever your application, there’s aRacor Air Filtration system that willhelp you and your engine breathe easy.Ref: FDRBxxxxxxMarine FiltrationAsk a sailor about engine protection.About filtration, about reliability andperformance. Whatever they are themaster of a superyacht, sailboat,fishing boat or tug, the chances arethe one word answer will be the sameas it has been for more than threedecades Racor. Marine filtrationproducts trusted across the seven seas.Ref: FDRBxxxxxxSystem ContaminationMonitoringOn-line dynamic particleanalysis, off-line bottlesampling and fluid analysis andmeasurement of water contentpolluting the oil in a system.Parker Filtration’s global reputation as a reliablesupplier of superior filtration products is the resultof a focused and integrated development andmanufacturing system.1984Protection1984 The Racor Sentinel System shuts down anengine before a major component failure can causepermanent damage. Sentinel remains the preferredall mechanical engine control system.1987StandardEquipment1987 The first Navistar powered Ford E Seriesand F Series vehicles roll off the production linewith the revolutionary, compact and flexible RacorSpin On Series.1991TheEnvironment1991 Along with protecting engines, Racormakes products that protect the environment.Lifeguard is a marine fuel/air separator that prevents fuelfrom escaping overboard from vent lines during refuelling.1994Air1994 Engines gasping for a breath of fresh airbreathe easy with the introduction of synthetic,multi stage Racor “twice the life” air filters.1996Plant expansion1996 In addition to the world class manufacturingfacility in Modesto, Racor opens locations inOklahoma, South Carolina, Brazil, Korea andSouth Africa.1998Additives1998 For all climates and seasons, Racor Additivesare formulated to enhance engine efficiency andperformance. It’s one more way to run clean.Parker Filtration consolidates quality filtration products,manufactured by process filtration, air and gasfiltration and separation, fuel conditioning and2001Global OEMfiltration, fluid power products and hydraulic filterFor further information Email: filtrationinfo@parker.comproducts into one broad-based range that covers manymarkets and most applications, as detailed here.2001 Racor continues to forge longterm relationships with Global OEMcompanies to produce sound, cost effective engineeredsolutions to meet specific application requirements.

Over 30 years of innovation, over 30 years of quality 1969Diesel Fuel1969 It all began with a patented,and exceptionally efficient new way to removewater, dirt, rust and algae from diesel fuel.CONTENTSRacor Fuelled Up4–5Hydrocarbon Filter1983VesselsTechnology6–91983 Aquabloc filters debut, and RacorFilter/Separators make another significant leapin filtration efficiency.1985Growth1985 Racor becomes a division of ParkerHannifin Corporation, further strengtheningone of the world’s most respected brands.Elements10 – 11FBO Filter Elements12 – 131989Quality1989 Racor earns Ford Q1 certification, the first ina series of quality awards from one of the world'sleading engine and equipment manufacturers.1992Oil1992 Every bit as vital and every bit as dirty asfuel.The Racor solution is an ingenious one, acleanable oil filter that puts an end to frequentfilter changes and disposal.1995CCV Products1995 Racor starts cleaning up engine roomswith a crankcase ventilation system that keepsoily blow-by from damaging turbo chargers andother precision components.1997In Europe Morley, West Yorkshire in the UKbecomes the centre of excellence in Europe.Racor HydrocarbonRVFS Series14 – 15Rre Filter Vessels16 – 17Industrial FilterSeparator Vessels18 – 19Fuel Monitor Vessels201997 Racor Hydrocarbon Filters and Vesselsdebut – offering customers flow rates to1000 gpm and higher.200018 – 21UK Facility2000 Having moved out of Morley into a purpose built factoryat nearby Dewsbury in 1998 Racor sees significant growth inEurope. 2000 saw the expansion of manufacturing capability toinclude all spin on series filters, and the establishment of a state-of-the-art design and test, research and development facility.2002Pressure FilterVessel SummaryHigh performance air filters2002 Racor purchases Farr opening up opportunities in medium andheavy duty Engine Air applications.Fluid ConditionMonitoring22More from ParkerRacor23

RACOR FUELLED UPFrom the Refinery to the ForecourtOver the last 30 yearsRacor has become thepremium name to trust inMarine and Automotivefuel filtration and waterseparation. With advancedfuel filtration laboratories inthe USA and Europe andnew ones planned for Asiaand South America, withseparate 2500GPM API/IPtest facilities in the USA,Racor will continue leadingthe market in advancedfuel filtration technologyfor years to come.It should therefore be oflittle surprise that Racorshould utilise this breadthof experience in the fuelsupply industry, producingthe most advancedAviation Fuel API/IP 1581qualified water separators,1590 particulate filtersand 1583 monitors, aswell as Approved Vesselsand a wide range ofindustry standardinterchangeable products.From the refinery to theinjector, at the terminaland on the forecourt,Racor has a solution toyour fuel delivery needs.With engine tolerancesgetting tighter, whilstinjection pressures increase,the need for high qualityfuel supply filtration/conditioning designedto complement on-boardsystems is here.4RefineryAirportFiltration requirements will vary depending on local fuel quality.

Racor offers 2 types of Micro-micron ratings of 1, 2, 5, 10, 25, & 40,suitable for chemical, fuel and hydrocarbonapplications. FS Synthetic high efficiencymicro-filter elements feature a waterresistant, all synthetic media providing99.5% efficiency at the stated 1, 5, 10, &25 micron ratings complying to API/IP 1590Multi-Product PipelineDedicated PipelineRoad TransportRefuelerDispenser3rd Edition (1 and 5 micron). Requirementsmay differ depending on location andcontamination history.FWSRacor Hydrocarbon coalescersuse a 2 stage separation system. The firststage coalesces the fuel/water emulsion byRACOR FUELLLED UPMFFilters: FP Cellulose elements offer 95%filtration efficiency and are available inmeans of fibre bed hydrophiliccoalescence, the second stage uses asynthetic hydrophobic separator asSea Cargoa final barrier, allowing the clean dry fuelto pass through, whilst the coalescedAircraftwater droplets are repelled by thehydrophobic barrier and are collected inthe sump of the housing. A full range ofstandard and API/IP 1581 5th Editionqualified combinations are available.HelicopterFuel DrumsFuel StorageNOTE: The minimum requirement for thesupply of JET-A or JET-A1 is a Filter WaterSeparator (FWS) meeting the requirementsof API/IP 1581 (5th Edition), drum filling isalso considered as direct supply.Floating JunctionUnderground StorageTerminalPetrolForecourtFMI Fuel Monitor elements will absorbfree water from fuels to 15 ppm whilstproviding 97.4% filtration efficiency andare qualified to 1 micron. Monitor elementsare qualified to API/IP 1583 3rd Edition.Systems are available to fit these into bothRVFS and FBO housings in addition topurpose built Monitor housings.RVFS This innovative filter vessel willaccept a wide range of Filters,Microfilters, Coalescer/Separators, Monitors andClay treatment elements. The vessel isparticularly targeted at high volume fueldelivery systems, and has been widelyused on forecourts and fueling stations.FBO Offering a similar level ofversatility as the RVFS, these filter vesselswill accept a wide range of Filters, Microfilters, Coalescers/ Separators, Monitorsand Clay treatment elements. The vesselis particularly targeted at medium volumefuel delivery systems, and offers aneconomical solution to fuel delivery.ACM 20Industrial & Marine Fuel ApplicationsThe minimum filtration requirement of Jet-A/A1 into Airports and drum filling,is a filter (FWS) meeting the requirements of AP/IP1581 current addition.Parker’s renowned particlecounter has been re-engineered andcalibrated for use in fuels and allowsquick, easy economical fuel conditionchecks for aviation and diesel fuels.A quick 2 minute test will allow you tocheck contamination levels, trendsand integrity in a far moreconsistent reliable and repeatableway than traditional clear andbright methods.5

HYDROCARBON FILTER ELEMENTSFilter ElementsRacor is a qualified supplier of API/IP 1581(American Petroleum Institute/Institute ofQualified Military FiltersFILTERMIL SPECFILTERCoalescer,, DODMIL-F-8901FOil Water SeparatorMIL , lescer, AIR FORCEMIL-F-27707-FCoalescerAPI/IP 1581 5thCoalescerMIL-F-27704FMonitorsAPI/IP 1583 3rdFuel MonitorMIL-M81380C(AS)MicrofiltersAPI/IP 1590 3rdPetroleum) and military standard aviation fuelcoalescer/separators, API/IP 1583 monitors andAPI/IP 1590 microfilter elements. Racor aviationfuel filtration systems are used by customersworldwide to assure the delivery of clean, dry fuel.This same filter element technology is used toremove water and solid contaminants from diesel,gasoline, naptha, natural gas, compressed naturalgas, liquid natural gas and other fuels before theyare transported, stored and used.Injection molded nylon end capsassure tolerances equaled only inmachined parts. Nylon resinseliminate corrosion problems andoffer improved chemical andthermal performance, as well asexcellent impact resistance.State of the art adhesives areused to seal the filtration mediato the end cap. This constructionsubstantially improves thestrength of the cartridges,in addition to having excellentresistance in a wide range ofchemical environments.Symmetric layering of high efficiencyglass media into depth media caneliminate the need for metal center tubes– even in qualifying coalescer cartridges75 psi pressure requirements.Single length elements replace2 or 3 stacked elements, providingimproved sealing and lowerservice cost.Fiber blends and multiple layermedia composition are designedspecifically for each application.The above element is an ACP Coaleser6

Filter VesselsUltimate in Protection and ReliabilityFor over 30 years, Parker Hannifin’sRacor Division has been recognizedRacor has expanded its filter vesselas the global leader in fuel filtrationproduct line for refineries, pipelines,and separation technology.bulk storage terminals and airportrefueling equipment. Vessels aredesigned and manufactured to ASMEAPI/IP and CE/PED qualifications.The product flow range now meets orexceeds customer flow ranges foundin most industry hydrocarbonapplications. Racor vessels, combined with RacorHYDROCARBON FILTER VESSELSFilter Vessels and Elements Deliver thefilter elements, offer customers finer filtration,cleaner, drier hydrocarbonproducts andextended elementchange intervals.Extended changeintervals offer moreuptime and lowermaintenance costs.By utilizing the latest computer-aided design tools, the engineering team takesspecific application requirements and quickly develops the necessary components to manufacture vessels andelements that meet industry codes and customer-specific requirements.Racor’s emphasis on advanced engineering is combined with a company-wide focus on uncompromising qualityand premier customer service. This concentrated effort means that customers receive on-time delivery of thehighest quality filtration systems available and that they meet the demanding requirements for performanceand service life.7

HYDROCARBON FILTER ELEMENTSSynthetic PleatedMedia CartridgesFS Series 4 times the filtrationsurface area ofcomparable productavailable from competitors. 99.7% efficiency atstated element rating.Pleated Media Cartridges FP Series Maximum surface area offers optimumcontamination holding capacity. High flow rate, low initial pressure drop. Designed and tested tomeet stringent requirements of API/IP 1590Specifications and qualification proceduresfor aviation fuel microfilters. (Consult factory toobtain qualification test report). Micron rating from 40 micron down to 1 micron. Micron ratings of 1 and 5 (approved) 10 and 25. Cartridges to fit most popular industry Collapse pressure 75 PSID.filter vessels. Collapse pressure 75 PSID. pH range from 5 to 9. 115 C (240 F) maximum operating temperature. Flow direction outside to in. Glass filled nylon end caps are standard, Qualified to a flow rate of 4.64 gallon/inch offilter with an initial pressure drop of 1.5 PSID. Glass-filled nylon end caps are designed asstandard, eliminate corrosion and its byproducts.In addition they provide excellent thermalstability and impact resistance. Buna-N gaskets are designed as standard.eliminating corrosion and offering excellentthermal stability andhigh impact resistance. Designed to fit most popular filter vessels. Buna-N gaskets standard. Steel outer wrap for back flow protection. Other options available. Competitor cross references. HIF corelessconfiguration. HIF ‘W’ pleat. Competitor crossreferences.8 PH range from 5 to 9.

3rd and 5th edition approved. Verticle and horizontal applications. Coreless, crushable and incinerable. No perforated center tube allows 100%utilization of the coalescing media. No metal components. Removes emulsified water and particulatesfrom the jet stream. Available in standard industry lengths. Solids removal down to 0.5 micron.Coalescer Cartridges Available in standardindustry diameters and lengths. Removes particulates and Glass-filled nylon end caps are standard.emulsified water from Maximum differential pressure is 75 PSID.hydrocarbon fluids. Max. operating temperature is 115 C (240 F). pH range from 5 to 9. Buna-N gaskets are standard. Competitor cross reference.HYDROCARBON FILTER ELEMENTSAPI Coalescer Cartridges Multi-layered media increases contaminantholding capacity. Water removal to less than 5PPM. Glass-filled nylon end caps are standard,eliminating corrosion and offering excellentthermal stability and high impact resistance. Maximum differential pressure 75 PSID. Maximum operating temperature 115 C (240 F). pH range from 5 to 9. No perforated center tube allows 100% utilizationof the coalescing media. This eliminates mediablinding often found in conventionalcoalescer designs. Standard construction contains no metal components.This allows spent cartridges to be easily crushed orincinerated to reduce disposal costs. Buna-N gaskets standard, other types availableper customer requirements. Solids removal in a variety of micronratings: 0.5, 1, 2, 5, 10 & 25.9

ELEMENTSQualified to API/IPspecification 1583.Qualification forAviation FuelMonitors withAbsorbentType Element.Monitor Elements Qualified at less than 1 micron Qualified at less than 5 ppm ofwater in the effluent Qualified at less than 0.3 mg/literof solids in effluent Glass filled nylon end caps arestandard eliminating corrosion andits by products in addition to havingexcellent thermal stability andimpact resistance Parker Hannifin Buna-N o-ring sealSeparator Elements API-qualified separator cartridges. Cartridges to fit most industry vessels. Synthetic screen with 40 micron filtration barriercan be cleaned and reused. Teflon -coated screen at 60 micron. Teflon iscleanable. Silicone-impregnated pleated paper mediaprovides filtration barrier to one micron (foruse in diesel applications). Glass-filled nylon end caps are standard,eliminating corrosion, offering excellent thermalstability and high impact resistance. 240 F (115 C) maximum operating temperature.10 pH range from 5 to 9.standard (Viton available on request) Multi-layered media for maximum solids holding –with absorbent media cross linked to trap andhold free and emulsified water Works in the presence of fuel additives an surfactantsas specified in the API/IP Specification1583Qualification Procedure Collapse strength exceeds 180-psi differential pressure Dimensionally interchangeable with all 2” outsidediameter competitor cartridges Standard lengths 5”, 10”, 15”, 20”, 25” and 30”. Designed to fit existing monitor vessels where2” monitors are used Not affected by temperatures varying from -65 F to160 F (-54 C to 71 C) No metal components reducing disposal costs

Water AbsorbingElements The crushable filter Designed to fit mostClay Bags andCanistersNatural GasFilter Molded fiberglasselement has no metalvessels sized fortube. Constructedcomponents.5” x 13.5”, 6” x 14”,of glass fibers and7” x 18” andbonded with inert8” x 22” cartridges.phenolic binders Crushable element,reduces disposal volumeELEMENTSHIF CorelessElementsby up to 85%. ‘W’ Pleats offer large Micron ratings The weldedsurface area to maximize1, 5, 10perforated steelcontaminate removaland 30.core gives addedand solids loading. Interior and exterior Incinerable,differential pressures.barriers.regulations.Metal end Canisters or Lexel bags. High flow rate,low initial Collapse pressure75 PSID. pH range from5 to 9. Max. operatingtemperature: Removes free andoutside to in. Glass filled nylonend caps are standard. Buna N gaskets standard. Recommended cartridgechangeout 20 PSID. Available in micronratings of 1, 2, 5, 10 No internal metal partsemulsified waterto corrode or pose ato less than 5 PPM.safety hazard.caps areadhesively.pressures.Metal endcaps are Water absorbing Buna-N gaskets.adhesively.capacity to fourquarts depending Compatible withstandard industryupon cartridge size.7” x 18” or240 F (115 C). Flow direction:collapse at highmedia migrationconsult localpressure drop.protection against Progressive low flow7” x 19” cartridges.rates or rapiddifferential pressure Unique con

Filters: FP Cellulose elements offer 95% filtration efficiency and are available in micron ratings of 1, 2, 5, 10, 25, & 40, suitable for chemical, fuel and hydrocarbon applications. FS Synthetic high efficiency micro-filter elements feature a water resistant, all synthetic media providing 99.5% efficiency at the stated 1, 5, 10, &

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