BACnet VAV Manual - Emerson Electric

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BACnet MS/TP and IP VAVController Installation andOperation Manual026-1221 Rev 3

Emerson Digital SolutionsCommercial and Residential Solutions1065 Big Shanty Road NW, Suite 100Kennesaw, GA 30144770-425-2724 1-800-829-2724www.climate.emerson.comEmail: ColdChain.TechnicalServices@Emerson.comCE/FCC Compliance Notice InformationClass A compliance for VAV Control Network under CE Requirements. Meets Part 15 Subpart B requirements of theFCC Rules. In a domestic environment this product may cause radio interference in which case the user may be requiredto take adequate measures.UL Listed under UL916, file # E118489; UL873READ ALL INSTRUCTIONS CAREFULLYIf the equipment is not used in the manner specified by the manufacturer, the protection provided by the equipment maybe impaired.NOTE TO INSTALLERSIt is recommended to read and review all documentation prior to installing the Emerson BACnet MS/TP and IP VAV.

CONTENTS1 OVERVIEW . 11.1. VAV CONTROL NETWORK COMPONENTS.1.1.1. Discharge Air Controller (DAC) .1.1.2. BACnet MS/TP VAV Controller (810-8006) .1.1.3. BACnet IP VAV Controller (809-8004) .1.1.4. VAV Smart Thermostat (809-8002).1.1.5. BACnet MS/TP VAV Box Kit (810-8016) .1.1.6. DAC Kit (810-8022).1.1.7. BACnet IP VAV Box Kit (810-8015) .112223332 MOUNTINGS. 42.1. DAC .2.1.1. DAC Environmental Ratings.2.2. VAV CONTROLLER .2.2.1. VAV Environmental Ratings .2.3. SMART THERMOSTAT .2.3.1. Smart Thermostat Mounting Conditions.2.3.2. Smart Thermostat Mounting Steps.2.3.3. Smart Thermostat Environmental Settings .445777883 POWERING . 93.1. DAC . 93.1.1. Wire Types and Maximum Distances. 93.2. VAV CONTROLLERS. 93.2.1. Daisy-Chain Wiring . 104 INPUT WIRING . 124.1. DAC .4.2. THE VAV CONTROLLER.4.3. SMART THERMOSTAT WIRING .4.3.1. Smart Thermostat Troubleshooting .121314155 OUTPUT WIRING . 165.1. DAC . 165.2. THE VAV CONTROLLER. 176 E2 SETUP FOR VAV . 196.1. INSTALLING THE BACNET MS/TP VAV CONTROLLER .6.1.1. Uploading the Description File to the E2.6.1.2. Licensing Third-Party Device via E2.6.1.3. Adding Device to the E2 Controller.6.1.4. E2 BACnet MS/TP Setup.6.1.5. Connecting the VAV to COM Port Setup as BACnet MS/TP.6.1.6. Device Commissioning and BACnet MS/TP Network Selection.6.2. PRELIMINARY SETTING UP THE VAV .6.3. INSTALLING THE BACNET IP VAV CONTROLLER .6.3.1. Uploading the Description File to the E2.6.3.2. Licensing Third-party Device via E2 .6.3.3. Adding Device to the E2 Controller.6.3.4. E2 BACnet IP Setup .19191919192020222424252525Table of Contents v

6.3.5. Connecting the VAV to COM Port Setup as BACnet IP . 266.3.6. Device Commissioning and BACnet IP Network Selection . 266.4. PRELIMINARY SETTING UP THE VAV . 277 TERMINAL LOAD CALCULATION FOR DAC . 307.1. ANALOG COMBINER SETUP: CALCULATE TERMINAL LOAD . 307.2. DAC-VAV COMBINER SETUP: CALCULATE TERMINAL LOAD . 308 SMART THERMOSTAT. 328.1. SETTING THE SMART THERMOSTAT SUBNET ID . 328.2. COMMISSIONING VAV-SERIES CONTROLLERS . 328.3. SETTING THE BAUD RATE (OPTIONAL - BACNET CONTROLLERS ONLY) . 338.4. WIRELESS INSTALLATION . 348.4.1. Connecting the Wireless Receiver. 349 BACNET IP CONTROLLER. 359.1. INTERNET PROTOCOL . 359.2. IP NETWORK SEGMENTATION . 359.3. PORT NUMBERS . 369.4. BACNET IP - IP NETWORK PORT NUMBER AND PROTOCOLS . 369.5. BACNET IP SERVICES THAT REQUIRE INTERNET CONNECTIVITY . 379.6. CONNECTING THE IP NETWORK . 389.7. CONNECTING THE NETWORK CABLE TO THE BACNET MS/TP CONTROLLER. 389.8. CONNECTING TO THE BACNET IP CONTROLLER . 389.8.1. Controller Identification . 389.9. ETHERNET NETWORK CONNECTION . 399.9.1. Network Connections for BACnet IP Series Controllers . 399.9.2. Network Connections for BACnet IP-PoE Model Controllers. 409.10. WI-FI NETWORK CONNECTION. 419.11. CONFIGURING THE CONTROLLER . 419.11.1. Using the Xpress Network Utility. 419.11.2. Using the Controller’s Factory-default Hostname in the Web Browser. 429.11.2.1. First time Connection to an BACnet IP Controller. 429.11.3. Using the Controller’s IP Address in the Web Browser . 429.12. CONNECTING TO THE CONTROLLER’S CONFIGURATION WEB INTERFACE . 439.13. CONFIGURING THE BACNET IP WI-FI ADAPTER WIRELESS NETWORKS. 439.13.1. Setting up a Wi-Fi Client Wireless Network . 439.13.2. Setting up a Wi-Fi Access Point Wireless Network. 449.13.3. Setting up a Wi-Fi Hotspot Wireless Network . 449.13.4. Setting up a Wi-Fi Mesh Wireless Network . 459.13.4.1. Mesh Network Diagnostics. 469.14. RESETTING OR REBOOTING THE CONTROLLER. 4610 BACNET IP CONTROLLER TROUBLESHOOTING . 4711 WI-FI NETWORK TROUBLESHOOTING GUIDE . 5012 HARDWARE SPECIFICATIONS. 5112.1. DAC . 5112.2. VAV CONTROLLER . 5312.3. SMART THERMOSTAT SPECIFICATIONS . 5413 MAINTENANCE . 5513.1. DISPOSAL . 5513.2. TROUBLESHOOTING GUIDE . 55vi BACnet MS/TP and IP VAV Controller I&O Manual026-1221 Rev 3

APPENDIX A: FLOW CALIBRATION (VAV SERIES) . A-1APPENDIX B: SETTING UP A FAN POWERED BOX AND OPERATION. B-1APPENDIX C: BACNET MS/TP TABLES OF CONFIGURATION CODES . C-1APPENDIX D: BACNET IP TABLE OF CONFIGURATION CODES . D-1Table of Contents vii

1OverviewEmerson offers a VAV (variable-air volume) controloption as part of the E2 line of facility controllers.The VAV Control Network provides a completebuilding energy control and conservation solution forHVAC systems using VAV components.The VAV Control Network comprises the DischargeAir Controller (DAC), BACnet MS/TP VAVController, and VAV Smart Thermostat to supply avariable amount of conditioned airflow to differentzones of a building. The VAV Smart Thermostatallows the user to view adjustments to environmentalsettings.All controllers in the VAV Control Networkcommunicate with the E2 BX Building and CXControllers on the BACnet Network (Figure 1-1).VAV BACnet is now supported in Site Supervisorversion 2.13 and above.1.1. VAV Control NetworkComponents1.1.1. Discharge Air Controller (DAC)The Discharge Air Controller (DAC)(P/N 818-9001) is a packaged HVAC control boardfor use either as a standalone controller or in zonecontrol applications using a Emerson E2 BX buildingcontrol system. The DAC is capable of controllingheat and cool stages, fans, dehumidification devices,and economizers using on-board I/O and controlalgorithms, as well as monitor and interact with otherbuilding control systems and peripherals (such assmoke alarms and CO2 sensors).Figure 1-2 - DACThe DAC supports local physical inputs andoutputs and communicates with the E2 controller(version 3.00 and higher) via the RS485 MODBUSnetwork.The E2 will support a maximum of 32 instances of theDAC to be added to a BX-300 or CX-300. The E2 willsupport a maximum of 50 DAC devices on aBX-400 or CX-400.Figure 1-1 - VAV Control Network - Daisy ChainVAV Control Network ComponentsThe DAC supports 15 relay outputs, 6 analogoutputs, 10 analog inputs, and 20 digital inputs.Overview 1

1.1.2. BACnet MS/TP VAV Controller(810-8006)Figure 1-3 - BACnet MS/TP VAV Controller1.1.3. BACnet IP VAV Controller(809-8004)Figure 1-5 - BACnet IP VAV Controller1.1.4. VAV Smart Thermostat(809-8002)Figure 1-4 - VAV Controller (Diagram)The VAV controller is designed to control andmonitor various types of HVAC equipment such asbaseboards, single and multi-stage duct heaters, fans,valves, and lights.The VAV controller features 4 universal hardwareinputs, 18 wireless inputs, 4 digital triac outputs, and2 universal outputs.The controller uses the BACnet MS/TP LANcommunication protocol and is BTL -Listed asBACnet Application Specific Controllers (B-ASC).2 BACnet MS/TP and IP VAV Controller I&O ManualFigure 1-6 - Smart ThermostatThe Smart Thermostat is designed to interface withany VAV-Series controller to provide precision localtemperature sensing, information display of systemstatus, and a variety of control functions that can be026-1221 Rev 3

accessed by room occupants. The Smart Thermostathas a LCD display providing real-time access totemperature and other system information such assetpoint, occupancy status, and HVAC mode.1.1.6. DAC Kit (810-8022)DAC Kit ComponentsQuantityDescription1DAC (810-9001)2Static pressure sensorKele A-302-K (202-5001)2Static pressure sensormounting kit (202-5003)1Static pressure sensorKele RPS (202-5004)1Differential pressure transducer PXU-L-X(212-0075)A password-protected technician mode allows aninstaller to perform commissioning andtroubleshooting. When connected with the VAVseries, commissioning can start immediately afterinstallation, as the sensor can be used as a hand-heldtool to select the appropriate controller applicationfor the type of HVAC equipment to be controlled andperform air balancing of the system without requiringan onsite controls engineer, and to troubleshoot thesystem.1Pneumatic air supply fitting Kele B-376(215-0014)1Utility Box 4”x4”x1-1/2” (302-1041)1Discharge Air Controller (DAC) IPG215D(818-9001)312-inch temp probe, d

2 BACnet MS/TP and IP VAV Controller I&O Manual 026-1221 Rev 3 1.1.2.BACnet MS/TP VAV Controller (810-8006) The VAV controller is designed to control and monitor various types of HVAC equipment such as baseboards, single and multi-stage duct heaters, fans, valves, and lights. The VAV controller features 4 universal hardware

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