Honeywell BW Ultra - User Manual - English

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Gas DetectionUser ManualHoneywell BW UltraPortable Five-gas Detectorwith Internal Pump50122982-265 EN-C

Limited Warranty and Limitation of LiabilityBW Technologies by Honeywell LP (Honeywell) warrantsthe product to be free from defects in material andworkmanship under normal use and service for a periodof three years, beginning on the date of shipment to thebuyer. This warranty extends only to the sale of new andunused products to the original buyer. Honeywell’s warrantyobligation is limited, at Honeywell’s option, to refund of thepurchase price, repair, or replacement of a defective productthat is returned to a Honeywell authorized service centerwithin the warranty period. In no event shall Honeywell’sliability here under exceed the purchase price actually paidby the buyer for the product.This warranty does not include: fuses, disposable batteries, or the routine replacement of parts due to the normalwear and tear of the product arising from use; any damage or defects attributable to repair of the product by any person otherthan an authorized dealer, or the installation of unapproved parts on the product any product which in Honeywell’s opinion has been misused, altered, neglected,or damaged by accident or abnormal conditions of operation, handling, or use.The obligations set forth in this warranty are conditional on: Proper storage, installation, calibration, use, maintenance, and compliance withthe product manual instructions and any other applicable recommendations ofHoneywell. The buyer promptly notifying Honeywell of any defect and, if required, promptlymaking the product available for correction. No goods shall be returned toHoneywell until receipt by the buyer of shipping instructions from Honeywell. The right of Honeywell to require that the buyer provides proof of purchase suchas the original invoice, bill of sale, or packing slip to establish that the product iswithin the warranty period.THE BUYER AGREES THAT THIS WARRANTY IS THEBUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEUOF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,INCLUDING BUT NOT LIMITED TO ANY IMPLIEDWARRANTY OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE. HONEYWELL SHALL NOT BELIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, ORCONSEQUENTIAL DAMAGES OR LOSSES, INCLUDINGLOSS OF DATA, WHETHER ARISING FROM BREACH OFWARRANTY OR BASED ON CONTRACT, TORT, OR RELIANCEOR ANY OTHER THEORY.Since some countries and states do not allow limitation ofthe term of an implied warranty, or exclusion or limitationof incidental or consequential damages, the limitationsand exclusions of this warranty may not apply to everybuyer. If any provision of this warranty is held invalid orunenforceable by a court of competent jurisdiction, suchholding will not affect the validity or enforceability of anyother provision.Warranty ductregistration

Table of ContentsBefore You Begin. 1 Maintenance. 11About this Publication 1Trademarks 1Introduction 1What’s in the Box 1Monitored Gases 1Safety Information 2Sensor Poisons and Contaminants 3International Symbols 3Maintenance 11Gas Cylinder Guidelines 11Charge the Battery 11Maintain the Battery 11Real Time Clock Display 11Languages 11Clean the Detector 11Upgrade the Firmware 11Getting Started. 4 Service. 12Appearance 4Main Screen. 4Screen Icons 4Alarms 5Detector Operations. 6Replace the Printed Circuit Board (PCB) 12Replace the LCD 14Replace the 1-Series Sensors 16Replace the 4R Sensors 18Replace the Pump 19Replace the Battery 20Replace the Pump Inlet Filter 20Replace the Pump Filter 21Activate the detector 6Activate the backlight 6Deactivate the detector 6Navigate the menu 6 Appendices. 23View detector’s general information 6Auto detect gas 23Reset TWA or STEL readings 6Gas Alarm Setpoints 23Reset Peak readings 6Sample Factory Alarm Setpoints 23Reset TWA/STEL and Peak readings 7Specifications 23Zero sensors 7Standards and Certifications 24Acknowledge alarms and messages 7Label Information 26Latching Alarms 7BW Ultra Battery label 26BW Ultra Instrument label 26Calibrate the detector 7Part Number Format 27Start a Bump Test 8Troubleshooting 28Perform a manual bump test 8Set up IntelliFlash 8Glossary 29Set up Reverse IntelliFlash 8Contact Honeywell 30Set up the Confidence and Compliance Beep interval 8Select an operation mode 9Essentials mode 9Hole Watch mode 9Inert mode 9Configure the Detector 9Connect With IntelliDoX 9Connect With an IR Link 9Bluetooth Pairing 10Replace a Sensor 10Review Logs 10

Before You BeginAbout this PublicationWhile this information is presented in good faith andbelieved to be accurate, Honeywell disclaims the impliedwarranties of merchantability and fitness for a particularpurpose and makes no express warranties except asmay be stated in its written agreement with and for itscustomers.In no event is Honeywell liable to anyone for any indirect,special, or consequential damages. The information andspecifications in this document are subject to changewithout notice.TrademarksBrand or product names are trademarks of their respectiveowners. The following brand or product names aretrademarks of Honeywell:Monitored GasesThe detector can monitor up to five gases at a time. Fourgases detected by default, and one optional gas selectedfrom the following list.Monitored GasUnit of MeasureDefault detected gasesHydrogen Sulfide (H2S)parts per million (ppm)Carbon Monoxide (CO)parts per million (ppm)Oxygen (O2)% volumeCombustible gases (LEL)Lower explosive limita) percent of lower explosive limit (%LEL)b) percent by volume methane 0-5.0% v/vOptional gasesIR Flammable (IR LEL)% volumeHydrogen (H2)parts per million (ppm)Sulfur Dioxide (SO2)parts per million (ppm)IR-Carbon Dioxide (CO2)parts per million (ppm) Honeywell BW Ultra IntelliDoXAmmonia (NH3)parts per million (ppm) IntelliFlash Reverse IntelliFlashVolatile Organic Compounds(VOC)parts per million (ppm)Chlorine (Cl2)parts per million (ppm)Nitrogen Dioxide (NO2)parts per million (ppm)Hydrogen Cyanide (HCN)parts per million (ppm)Nitric Oxide (NO)parts per million (ppm)CO sensor with a Hydrogenfilter (CO-H)parts per million (ppm)IntroductionThe Honeywell BW Ultra gas detector warns of hazardousgas at levels above user-defined alarm setpoints.The detector is a personal safety device. It is yourresponsibility to respond properly to the alarm.This publication is intended for people who understandhow to configure, maintain and use personal gas detectors,docking systems, and accessories.What’s in the Box Honeywell BW Ultra gasdetector 1 Screen protector Battery (factory-installed) Screwdriver telescope with double end Charging adapter Quick Reference Guide 3m PVC tube 1 Dust porous filter 7/16” 2 Fitting mini quick connectorto 1/8” 2 Fitting male Luer-Lock to 1/8” 5 Pump filters USB memory stick containing usermanualsBW Ultra User Manual1

Safety Informationa CAUTIONREAD THIS FIRSTUse the detector only as specified in this manual, otherwisethe protection provided by the detector may be impaired. Only the instrument capable of sounding the alarms and showing readings on adisplay should be used for immediate safety critical use. Wireless communicationand infrastructure are only for informational monitoring. Use only Honeywell approved batteries (order number: HU-BAT (P/N:50122982-130) with the Honeywell BW Ultra detector. Using any otherbattery can cause an explosion or fire. The lithium battery in this product presents a risk of fire, explosion, and chemicalburn if misused. Do not open, crush, disassemble, incinerate, or heat above212 F (100 C). Batteries exposed to heat at 266 F (130 C) for 10 minutescan cause fire and explosion. Follow the manufacturer’s instruction. Batteriesmust only be charged in a hazardous free area. Deactivating the detector by removing the battery pack may cause improperoperation and harm the detector. Use only Honeywell approved battery charger, that is certified for SELV/LVLC(isolated) with an output Um of 6.3 V. If using the detector near its upper or lower operating temperature, Honeywellrecommends zeroing or activating the detector in that environment. Charge the detector before first-time use. Honeywell recommends the detectoralso be charged after every workday. Calibrate the device on a regular schedule, depending on use and sensorexposure to poisons and contaminants. Honeywell recommends calibrating atleast once every six months. For optimal performance, periodically zero the sensor in a normal atmosphere(20.9% v/v O2) that is free of hazardous gas. The combustible sensor is factory calibrated to 50% LEL methane. If monitoringa different combustible gas in the % LEL range, calibrate the sensor using theappropriate gas. Only the combustible gas detection portion of this detector has been assessedfor performance by CSA standard. Honeywell recommends that the combustible sensor is checked with a knownconcentration of calibration gas after any exposure to contaminants/poisonssuch as sulfur compounds, silicone vapors, halogenated compounds, etc. Honeywell recommends that the sensors be bump tested before each day’suse to confirm their ability to respond to gas. Manually verify that the audible,visual, and vibrator alarms are activated. Calibrate if the readings are not withinthe specified limits. The detector is designed for use only in potentially explosive atmosphereswhere oxygen concentrations do not exceed 20.9% (v/v). Oxygen deficientatmospheres ( 10% v/v) may suppress some sensor outputs. Extended exposure of the detector to certain concentrations of combustiblegases and air may stress the detector element and seriously affect itsperformance. If an alarm occurs due to a high concentration of combustiblegases, a calibration should be performed. If necessary, contact Honeywell servicerepresentative to replace the sensor. High concentrations of certain toxic gases, for example, H2S, may hurt the LELsensor. This effect, known as inhibition, is usually temporary but in extremecircumstances can impair the sensitivity of the LEL sensor after any gas exposurethat causes alarm in the toxic gas sensors.2 The Honeywell BW Ultra is provided with an antistatic coating over the LCDwindow to minimize the risk of ignition due to electrostatic discharge. Periodicinspection of this coating is required to ensure no degradation, delamination,abrasions or other deformities to this surface. Care must be taken to avoid exposure to excessive heat, harsh chemicals orsolvents, sharp edges and abrasive surfaces. Clean the exterior with a soft,damp cloth. Portable safety gas detectors are life safety devices. The accuracy of ambientgas reading(s) is dependent upon factors such as accuracy of the calibrationgas standard used for calibration and frequency of calibration. When Honeywell BW Ultra detector is equipped with Infrared (IR) sensor, doNOT use BW Ultra at an atmospheric pressure exceeding 1.1 bar (110 kPa).The IR sensor used in the detector is intended for use at atmospheric pressureand shall not be used in pressures exceeding 1.1 bar (110 kPa). DO NOT rely on the Bluetooth BW Ultra output indication for security purposes.a WARNINGS FOR SAFETY REASONS THIS EQUIPMENT MUST BE OPERATED ANDSERVICED BY QUALIFIED PERSONNEL ONLY. READ AND UNDERSTANDINSTRUCTION MANUAL COMPLETELY BEFORE OPERATING OR SERVICING. Substitution of components may impair Intrinsic Safety. Protect the combustible sensor from exposure to lead compounds, silicones,and chlorinated hydrocarbons. Although certain organic vapors (such asleaded gasoline and halogenated hydrocarbons) can temporarily inhibit sensorperformance, in most cases the sensor will recover after calibration. The Canadian Standards Association (CSA) requires the LEL sensor to be bumptested before each day’s use with calibration gas containing between 25%and 50% LEL. The instrument must be calibrated if the displayed LEL valueduring a bump test fails to fall between 100% and 120% of the expectedvalue for the gas. High off-scale LEL readings may indicate an explosive concentration. Any rapid up scaling reading followed by a declining or erratic reading may indicatea gas concentration beyond the upper scale limit, which can be hazardous. Products may contain materials that are regulated for transportation underdomestic and international dangerous goods regulations. Return product incompliance with appropriate dangerous goods regulations. Contact freightcarrier for further instructions. Dispose of used lithium cells immediately. Do not disassemble and do notdispose of in fire. Do not mix batteries with the solid waste stream. Spent batteriesshould be disposed of by a qualified recycler or hazardous materials handler.Keep children away from the lithium cells. The pellistors used in the Catalytic flammable gas sensor can suffer from aloss of sensitivity when in the presence of poisons or inhibitors, e.g. silicones,sulphides, chlorine, lead or halogenated hydrocarbons. DO NOT rely on the Bluetooth BW Ultra output indication for security purposes. DO NOT use the screen protector in the hazardous location. The screen protectormust be removed in the explosive atmospheres. The accessories (e.g., fitting mini quick-connector to 1/8”, fitting male Luer-lockto 1/8” etc.) are not the scope of intrinsic safe certification Do not install or remove any components when an explosive gas atmosphereis present.BW Ultra User Manual

a MISES EN GARDE POUR DES RAISONS DESECURITE, CET EQUIPEMENT DOlT ETRE UTILISE,ENTRETENU ET REPARE UNIQUEMENT PAR UN PERSONNEL QUALIFIE.ETUDIER LE MANUEL D’INSTRUCTIONS EN ENTIER AVANT D’UTILISER,‘ENTRETENIR OU DE REPARER L’EQUIPEMENT. Avertissement : Le remplacement d’un composant de l’appareil peut altérersa sécurité intrinsèque. Pour éviter l’inflammation d’atmosphères inflammables ou combustibles,couper l’alimentation électrique avant tout entretien. Avertissement: Pour réduire le risque d’ignition dans les atmosphèresinflammables, les piles doivent être chargées in a dans une zone sûre, exemptede gaz dangereux. Protégez le capteur de gaz combustibles contre toute exposition aux composésde plomb, aux silicones et aux hydrocarbures chlorés. Bien que certainesvapeurs organiques (comme l’essence au plomb ou les hydrocarbureshalogénés) puissent neutraliser provisoirement les performances du capteur,dans la plupart des cas, le capteur retrouvera son fonctionnement normalaprès l’étalonnage. Attention : Des valeurs LIE hors échelle élevées peuvent indiquer la présenced’une concentration explosive. Toute mesure en rapide augmentation suivie d’une diminution ou d’unemesure fantaisiste peut indiquer une concentration de gaz au-delà de la limited’échelle supérieure, risquant donc d’être dangereuse. Les produits peuvent contenir des matériaux qui sont réglementés pourle transport en vertu des règlements nationaux et internationaux demarchandises dangereuses. Retourner le produit conformément à la réglementation surles marchandises dangereuses appropriées. Contactez transporteur pourplus d’instructions. Avertissement: La batterie au lithium peut présenter un risque d’incendie oude brûlure chimique en cas de mauvaise utilisation. Elle ne doit jamais êtredémontée, incinérée ni chauffée au-delà de 100 C. Avertissement: Les piles au lithium polymère exposées à une températuresupérieure à 130 C pendant plus de 10 minutes peuvent provoquer unincendie et/ou une explosion. Mettez immédiatement au rebut les batteries au lithium usagées. Ne pasdémonter et ne pas jeter au feu. Ne pas les mélanger aux autres déchetssolides. Les piles usagées doivent être éliminées par un centre de recyclageagréé ou un centre de traitement des matières dangereuses. Éloignez lesenfants des piles au lithium. Ne comptez PAS sur l’indication de sortie Bluetooth BW Ultra à des fins desécurité. N’utilisez PAS le protecteur d’écran dans un endroit dangereux. Le protecteurd’écran doit être retiré dans les atmosphères explosivesSensor Poisons andContaminantsMany chemicals can contaminate and permanentlydamage sensors. Follow these guidelines when usingcleaners, solvents, or lubricants near the detector: Use water-based (not alcohol-based) cleaners Clean the exterior only with a soft, damp, clothThese products can damage the sensors. Do not use themaround the detector: Soaps Tissues containing silicone Solvents Aerosols Alcohol-based cleaners Anionic detergents Brake cleaners Citrus-based cleaners Dishsoaps Hand sanitizers Insect repellents Lubricants Methanol (fuel or antifreeze) Mold release agents Polishes Rust inhibitors Window and glass cleaners Silicone-based adhesives,sealants, or gels Silicone-based cleaners orprotectants Hand/body/medicinal creamscontaining siliconeInternational SymbolsSymbolApproved to both United States and Canadastandards by UL LLC.IECExInternational Electrotechnical CommissionScheme for Certification to Standards forElectrical Equipment for Explosive AtmospheresNatural Institute of Metrology, Quality, andTechnology. Conforms to BrazilianINMETRO Certification.ATEXBW Ultra User ManualMeaningConforms to European ATEX Directives3

Getting StartedScreen IconsThe detector’s screen, shown here with typical icons, willdisplay those shown in the following table as conditionsdictate.Appearance121167BW ULTRA83451.2.3.4.5.6.7.8.9.9Visual alarm indicatorExhaust portScreenButtonBeeper AperturePump inletAlligator clipPump assemblyCharging connector and IR InterfaceMain Screen.The start-up main screen is displayed as follows:4Screen IconsBLEPump/headerBLE Pairing ErrorPump passedPairedPump critical failPairing failedWarning/failure/error/low batteryStealth modePress buttonBattery -three levelsPress & hold buttonLow batteryHole watch mode highIR LINK connectionHole watch mode lowCalibration passedHole watch -OxygenbarCalibration failedTarget gasCalibration cancelledInert modeBump test cancelledSensor failureBump test passedSTEL alarmBump test failedTWA alarmCorrection factorPeak gas exposureOver limit alarmFirmware update inprogressHigh alarmSensor disabledLow alarmThis icon flashesto indicate regularoperation withoutany gas alarms orfunctional errorsBW Ultra User Manual

AlarmsAlarm TypeWhen the detector goes into alarm, it flashes, vibrates,and produces a loud siren noise. Depending on the type ofalarm, these flashes, vibrations, and noises will be different.NOTE: In Stealth mode the Honeywell BW Ultra onlyvibrates.IMPORTANT: Regardless, when a detector goes into alarm,always take appropriate action. Never ignore or dismiss analarm.Refer to this information about the different alarm typesand their corresponding screens.Alarm TypeDescriptionSlow siren (upward tone)Slow flashLow AlarmBlack box around gasflashesFast flashOver Limit(OL) AlarmBlack box around gasflashesCountdown initiatesScreen“OFF” is displayedNormalDeactivationLow BatteryAlarmFast flashVibrator alarm activatesShort TermExposureLimit (STEL)AlarmFast siren (downwardtone)CriticalBatteryAlarmBlack box around gasflashesFifteen minutes after lowbattery alarm activates,sequence of 10 rapidsirens and alternatingflashes with 1 secondof silence in between(sequence reactivatesseven times)“Low Battery PoweringOff” is displayed and thedetector deactivatesBlack box around gasflashesVibrator alarm activatesMulti AlarmVibrator alarm pulsesAfter 15 minutes ofthe low battery alarmsequence, the detectorwill enter critical alarmVibrator alarm pulsesFast flashAlternating low and highalarmSequence of 10 rapidsirens and alternatingflashes followed by7 seconds of silence(continues for 15minutes)flashesFast siren (downwardtone)Black box around gasflashesVibrator alarm activatesVibrator alarm activatesVibrator alarm flashesTimeWeightedAverage(TWA) AlarmBlack box around gasflashesSequence of alternatingbeeps and alternatingflashesFast siren (downwardtone)Fast flashScreenFast siren (downwardtone)Vibrator alarm activatesHigh AlarmDescriptionPump AlarmDetector is in pump alarmwhen gas is turned offduring calibration.Type of alarm alternatesVibrator alarm alternatesSensorFailureAlarmBW Ultra User ManualÎ is displayed5

Detector OperationsActivate the detectorTurn-on the detector in a safe area with an atmosphere of20.9% oxygen and free of hazardous gas.1. For first time use, charge the battery for up to 8 hoursor until LED light turns green using the chargingadapter provided. Refer to Charge the battery for moreinformation.2. Press and hold the button for three seconds.3. For first time use, a Warming sensors message isdisplayed and a 30 minutes countdown is displayed.In most cases, this countdown only lasts a couple ofminutes.4. When the detector displays Pump test Block inlet,block the pump inlet with a finger, and then after acouple of seconds unblock the pump inlet.The detector performs a quick pump test. A Pump Testpassed message is displayed.If you do not block the pump inlet, the detector will turnoff after two minutes.The detector will then perform a self-test, includingtesting the sensors. This process could take severalminutes.If necessary, you will be instructed by screen prompts tocalibrate newly-installed sensors.5. When the self-test is complete, press and hold thebutton to zero sensors. After the autozero is complete,the detector then checks the sensors for calibration andbump test.If the detector identifies sensors requiring calibration orbump testing, press the button and follow the on-screeninstructions.Activate the backlightTo activate the backlight on the screen, press the button.Deactivate the detector1. Press and hold the button during the powering-offcountdown.2. Release the button when OFF is displayed.Navigate the menuThere are four main menu items. See Information Start Bump Test Zero Sensors Start Calibration1. Double pressing the button displays all four options onthe sc

Honeywell until receipt by the buyer of shipping instructions from Honeywell. The right of Honeywell to require that the buyer provides proof of purchase such as the original invoice, bill of sale, or packing slip to establish that the product is . (O2

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