Guidelines For Performance Criteria And Validation Procedures Of .

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Guidelines for performance criteria andvalidation procedures of analyticalmethods used in controls of foodcontact materialsStefanka Bratinova, Barbara Raffael, Catherine SimoneauEUR 24105 EN - 1st edition 2009

The mission of the IHCP is to provide scientific support to the development and implementation of EUpolicies related to health and consumer protection.The IHCP carries out research to improve the understanding of potential health risks posed bychemical, physical and biological agents from various sources to which consumers are exposed.European CommissionJoint Research CentreInstitute for Health and Consumer ProtectionContact informationAddress: DG JRC, IHCP TP 260, I-21020 IspraE-mail: Catherine.simoneau@jrc.ec.europa.euTel.: 39.0332.785889Fax: www.jrc.ec.europa.eu/Legal NoticeNeither the European Commission nor any person acting on behalf of the Commission is responsible forthe use which might be made of this publication.Europe Direct is a service to help you find answersto your questions about the European UnionFreephone number (*):00 800 6 7 8 9 10 11(*) Certain mobile telephone operators do not allow access to 00 800 numbers or these calls may be billed.A great deal of additional information on the European Union is available on the Internet.It can be accessed through the Europa server http://europa.eu/JRC 53034EUR 24105 ENISBN 978-92-79-14483-7ISSN 1018-5593DOI 10.2788/49046Luxembourg: Office for Official Publications of the European Communities European Communities, 2009Reproduction is authorised provided the source is acknowledgedPrinted in Italy2

Executive SummaryTest methods for materials and articles in contact with foodstuffs are required todetermine the concentration of residues of monomers in the materials themselves or todetermine the concentration of individual or groups of substances in food (or foodsimulants) which have migrated from the food contact materials.The Community Reference Laboratory and National Reference Laboratories for foodcontact materials (FCM) prepared the present Guidelines to illustrate the requiredperformance criteria for the analytical methods applied in the laboratories for FCM andprovide procedures for method validation in order to estimate their performancecharacteristics. The scope of these guidelines is to provide rules for the performance ofthe analytical methods to be used in the verification of compliance with the migrationlimits defined in Directive 2002/72/EC,as amended, and in accordance with Directive82/711/EEC, as amended, and others defined in the European legislation, in order toensure the quality and comparability of the analytical results.The document presents 4 approaches, according to the different purpose ofperformance assessment.These guidelines are intended as a dynamic document and they will evolve andexpand into further editions. This is the first edition. These guidelines have beenendorsed by the European Union official Network of National Reference Laboratoriesand approved by the EU Commission competent service DG SANCO.This work also highlights an important deliverable for the Network of NRLs. Inparticular, the members of the task force “Method Performance” that have dedicatedtime and effort to provide input into the development of these guidelines. They aregratefully acknowledged here for their contribution: NRL-BE (Fabien Bolle, Tina n’Goy),NRL-DE (Oliver Kappenstein), NRL-DK (Jens Petersen), NRL-ES (Juana Bustos),NRL-FR1 (Patrick Sauvegrain), NRL-EL (Timokleia Togkalidou), NRL-IT (MariaRosaria Milana), NRL-NL (Durk Schakel, Dita Kalsbeek-van Wijk), NRL-PL (KazimieraCwiek-Ludwicka), NRL-SI (Viviana Golja), NRL-UK (Emma Bradley). Special thanksare extended to Emma Bradley for her contribution to the editing of the document.Acknowledgement:This work was performed thanks to the CRL mandate:SANCO/2007/FOODSAFETY/0043-Contact MaterialsSANCO/2008/FOODSAFETY/0047-Contact MaterialsSANCO/2008/FOODSAFETY/055-Contact Materials3

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Table of Contents1INTRODUCTION .72SCOPE OF THIS DOCUMENT .83GLOSSARY - DEFINITIONS.84METHOD VALIDATION PLAN .94.1CHOICE OF VALIDATION SCHEME .94.1.1“Full” single laboratory validation protocol applicable to the field of food contactmaterials and articles. .104.1.2“Standard level” of single laboratory validation applicable to the field of food contactmaterials and articles .104.1.3“Basic level” of single laboratory validation applicable to the field of food contactmaterial and articles.104.1.4Method verification .115“FULL” SINGLE-LABORATORY METHOD VALIDATION 2.75.2.85.35.45.55.66“STANDARD LEVEL” VALIDATION SCHEME FOR FCM .97PERFORMANCE CHARACTERISTICS OF THE MIGRATION PART .16PERFORMANCE CHARACTERISTICS OF THE DETERMINATION (ANALYTICAL) PART .18Selectivity/specificity .19Ruggedness.19Calibration range, assessment of the calibration function.21Working concentration range.32Limit of detection (LOD) / method detection limit (MDL).32Limit of quantification .35Accuracy.35Uncertainty.49REPORTING OF RESULTS .55INTERPRETATION OF RESULTS .55VALIDATION/VERIFICATION DOCUMENTATION .55MONITORING OF THE VALIDATED METHOD .56SELECTIVITY/SPECIFICITY .57RUGGEDNESS .57CALIBRATION RANGE, ASSESSMENT OF CALIBRATION FUNCTION .57Calibration range.57Basic of calibration and quantification .57Assessment of the linearity model.58WORKING CONCENTRATION RANGE .58LOD .58LOQ .58PRECISION.59TRUENESS .60UNCERTAINTY .60“BASIC LEVEL” VALIDATION SCHEME FOR FCM VITY/SPECIFICITY .61RUGGEDNESS .61ASSESSMENT OF CALIBRATION FUNCTION .61Calibration range.61Basic of calibration and quantification .61Assessment of the linearity model.61WORKING CONCENTRATION RANGE .62LOD .62LOQ .625

7.77.87.98PRECISION.62TRUENESS .63UNCERTAINTY .64REFERENCES .646

1INTRODUCTIONThe European Framework Regulation (EC) No. 1935/2004 [29] is the basicCommunity legislation that covers all food contact materials and articles. Itempowers the European Commission to set requirements for specific materials.Specific requirements for such materials can include limits on the overall migrationand on the specific migration of certain constituents or groups of constituents intofoodstuffs. These limits have been defined for some substances in plastic materialsand articles.Test methods for materials and articles in contact with foodstuffs are required todetermine the concentration of residues of monomers in the materials themselves orto determine the concentration of individual or groups of substances in food (foodsimulants) which have migrated from the food contact materials or to determineoverall migration from food contact materials.The determination of migration from materials and articles intended to come intocontact with foodstuffs is quite unlike any other measurement tasks in ensuring foodsafety and quality. Reliable measurements depend upon more than simply havingvalidated analytical methods for measuring chemical concentrations in foods. TheDirectives allows, as an alternative to the analysis of the foodstuff itself, migrationtesting to be carried out with food simulants applied under conditions which simulateactual use of the material or article with food. This introduces additional potentialsources of variability in the final migration value.It is necessary to ensure the quality and comparability of the analytical resultsgenerated by laboratories for enforcement purposes, for compliance purposes, andfor the creation of data for risk assessment purposes. This should be achieved byusing quality assurance systems and specifically by applying methods that havebeen validated according to common procedures and that meet defined performancecriteria, and by ensuring traceability to common standards or standards that arecommonly agreed upon.Commission Regulation (EC) No. 882/2004 [30] on official controls performed toensure the verification of compliance with feed and food law, animal health andanimal welfare rules, which also incorporates food contact materials, requires officialcontrol laboratories to be accredited according to EN ISO/IEC 17025 [21]. Moreover,approved laboratories must prove their competence by regular and successfulparticipation in adequate proficiency testing schemes recognised or organised by thenational or Community reference laboratories.A network of Community Reference Laboratory and National Reference Laboratoriesfor food contact materials (FCM) operates under Commission Regulation (EC) No.882/2004 [30] to enhance coordination.In the field of materials and articles in contact with food numerous chemicals areused in the manufacturing processes and it is not possible to prepare standard testmethods for all. Therefore the concept of routine methods and reference methodsshould be superseded by a criteria approach, in which performance criteria andprocedures for the validation of screening and confirmatory methods are defined.It is necessary to determine common criteria for the interpretation of test results ofofficial control laboratories in order to ensure a harmonised implementation ofCommission Regulation (EC) No. 882/2004 [30].7

2SCOPE OF THIS DOCUMENTThe scope of these guidelines is to provide rules for the performance of theanalytical methods to be used in the verification of compliance with the migrationlimits defined in Directive 2002/72/EC [22], as amended, and in accordance withDirective 82/711/EEC [23], as amended, and 85/572/EEC [24], as amended, and thefurther provisions set out in Annex 1 of Commission Directive 2002/72/EC [22].The verification of compliance with the migration limits is made using methods that:(a)are documented in test instructions, preferably according to ISO 78-2 [20];(b)comply with the performance criteria defined in these guidelines;(c)have been validated according to the procedures described in theseguidelines.The quality of the results of the analysis of samples for verification of the compliancewith the migration limits should be ensured according to Chapter 5.9 of ISO 17025[21].3GLOSSARY - tion standardCertified referencematerial (CRM)Collaborative studyCompositional limit (QM)Confirmatory methodFood SimulantFortified sample materialInterlaboratory study(comparison)Internal standard (IS)Level of interestOverall migrationPerformancecharacteristicPerformance criteriaPrecisionProficiency studyExplanationThe closeness of agreement between a test result and the accepted reference value. It isdetermined by determining trueness and precision.The substance, and any derivatives emerging during its analysis, that has to be detected,identified and/or quantified.The difference between the expectation of the test result and an accepted reference valueA device for measurements that represents the quantity of substance of interest in a way that tiesits value to a reference baseA material that has had a specified analyte content (or for food contact materials a migrationvalue) assigned to itAnalysing the same sample by the same method to determine the performance characteristics ofthe method. The study covers random measurement error and laboratory biasThe maximum permitted amount of the named substance in the material or article.Methods that provide full or complementary information enabling the substance to beunequivocally identified and if necessary quantified at the level of interest.A medium intended to simulate (‘mimic’ or ‘model’) the essential characteristics of a foodstuff.A sample enriched with a known amount of the analyte to be detectedOrganisation, performance and evaluation of tests on the same sample by two or morelaboratories in accordance with predetermined conditions to determine testing performance.According to the purpose the study can be classified as collaborative study or proficiency study.A substance not contained in the sample with physical-chemical properties as similar as possibleto those of the analyte that has to be identified and which is added to each sample as well as toeach calibration standard.The concentration of a substance or analyte in a sample that is significant to determine itscompliance with legislation.The mass of material transferred to the food simulant or test media as determined by the relevanttest method.Functional quality that can be attributed to an analytical method. This may be for instancespecificity, accuracy, trueness, precision, repeatability, reproducibility, recovery, detectioncapability and ruggedness.Requirements for a performance characteristic according to which it can be judged that theanalytical method is fit for the purpose and generates reliable results.The closeness of agreement between independent test results obtained under stipulated(predetermined) conditions. The measure of precision usually is expressed in terms ofimprecision and computed as standard deviation of the test result. Less precision is determinedby a larger standard deviation.Analysing the same sample allowing laboratories to choose their own methods, provided thesemethods are used under routine conditions. The study has to be performed according to ISOguide 43-1 [31] and 43-2 [32] and can be used to assess the reproducibility of methods.8

Range (working ormeasuring)RecoveryReference materialRepeatability conditionsRepeatabilityReproducibility conditionsReproducibilityResidual contentRuggednessSample blankdeterminationScreening methodSingle laboratory study(in-house validation)SML(T)Specific MigrationSpecific Migration Limit(SML)SpecificityStandard cibility4Means a set of values for which a measure is intended to lay within specified uncertainty limitsThe percentage of the true concentration of a substance recovered during the analyticalprocedure. It is determined during validation, if no certified reference material is available.A material of which one or several properties have been confirmed by a validated method, so thatit can be used to calibrate an apparatus or to verify a method of measurement.Conditions where independent test results are obtained with the same method on identical testitems in the same laboratory by the same operator using the same equipment and short intervalof time.Precision under repeatability conditions (r) - the value below which the absolute differencebetween 2 single test results obtained under repeatability conditions, may be expected to liewithin a specific probability (typically 95 %) and hence r 2,8 x sr.Conditions where test results are obtained with the same method on identical test items indifferent laboratories with different operators using different equipment.Precision under reproducibility conditions (R) - the value below which the absolute differencebetween 2 single test results obtained under reproducibility conditions, may be expected to liewithin a specific probability (typically 95 %) and hence R 2,8 x sR.The mass of the substance present in the final material or article.The susceptibility of an analytical method to changes in experimental conditions which can beexpressed as a list of the sample materials, analytes, storage conditions, environmental and/orsample preparation conditions under which the method can be applied as presented or withspecified minor modifications. For all experimental conditions which could in practice be subjectto fluctuation (e.g. stability of reagents, composition of the sample, pH, temperature) anyvariations which could affect the analytical result should be indicated.The complete analytical procedure applied to a test portion taken from a sample from which theanalyte is absent.Methods that are used to detect the presence of a substance or class of substances at the levelof interest. These methods have the capability for a high sample throughput and are used to siftlarge numbers of samples for potential non-compliant results. They are specifically designed toavoid false compliant results.An analytical study involving a single laboratory using one method to analyse the same ordifferent test materials under different conditions over justified long time intervals.The maximum permitted level of a group of named substances migrating from the final material orarticle into food or food simulants, expressed as total of chemical moiety or substance(s)indicated.The mass of the substance transferred to the food/simulant as determined in the test method.The maximum permitted level of a named substance migrating from the final material or articleinto food or food simulants.Ability of a method to distinguish between the analyte being measured and other substances.This characteristic is predominantly a function of the measuring technique described, but canvary according to class of compound or matrix.A procedure in which the test sample is divided in two (or more) test portions. One portion isanalysed as such and known amounts of the standard analyte are added to the other testportions before analysis. The amount of the standard analyte added has to be between two andfive times the estimated amount of the analyte in the sample. This procedure is designed todetermine the content of an analyte in a sample, taking account of the recovery of the analyticalprocedure.The closeness of agreement between the average value obtained from a large series of testresults and an accepted reference value. Trueness is usually expressed as bias.The confirmation by examination and the provision of effective evidence that the particularrequirements of a specific intended use are fulfilled.Precision obtained in the same laboratory under stipulated (predetermined) conditions(concerning e.g. method, test materials, operators and environment) over justified long timeintervals.METHOD VALIDATION PLAN4.1 Choice of validation schemeThe detailed design and the correct execution of method validation studies should,as far as possible, provide a realistic assessment of the number and range of effectsoperating during normal use of the method, as well as covering the working9

concentration range(s) and sample types that fall within the scope of the method.The applicable working concentration range is an important part of the validation orverification of the analytical method. It will often save both time and effort to choosethe area of application on the basis of laboratory or Regulatory needs, instead ofvalidating the whole range of possibilities.It is also important that the validation and verification report describes which samplematrices have been used. In fact, the performance of some methods may be alsodependent on the matrix. In such cases, it is very important to ensure that the entirestated area of application is included in the validation.Validation or verification of an already validated method must always be performedbefore it is used in the laboratory for official control purposes. This work must berepeated partly or fully if the result of the first validation makes it necessary to modifythe method.In the following paragraphs four different approaches are presented:4.1.1 “Full” single laboratory validation protocol applicable to the fieldof food contact materials and articles.Full validation should be performed for newly developed methods or methodspublished in scientific literature, but without important performance characteristics,that are to be used for standardisation purposes or in public control.“Full validation” of a method means thorough examination and determination of theperformance characteristics of the method. Validation should demonstrate that theanalytical method complies with the established criteria applicable for the relevantperformance characteristics.A single-laboratory validation cannot be considered a real full validation and some ofthe parameters assessed have a consistent value only for the laboratory thatperformed the validation (more details will be provided in the specific chapters).4.1.2 “Standard level” of single laboratory validation applicable to thefield of food contact materials and articlesThis scheme represents the conditions specifically developed and agreed by theofficial control laboratories for FCM which should be applied as a working standardfor use in the field of FCM. This validation scheme represents the minimumrequirements to establish non-compliance of a material or article intended for foodcontact.Experienced laboratories, who have already implemented more sophisticatedprocedures, compliant with consolidated standards of validation, can continue to usethem provided they respect at least the minimum requirements set by the agreedlevel described in these guidelines.4.1.3 “Basic level” of single laboratory validation applicable to the fieldof food contact material and articlesThis scheme represents the base level that must be met by all laboratories. Thislevel does not fulfil all of the legal and official requirements, but it is considered as10

the starting point from which a harmonised level of control (and results) in allEuropean countries can be achieved. From this starting point the laboratories willhave to update and improve their procedures and achieve the level foreseen for the“Standard level” validation by January 2011.This “Basic level” validation may also be used for emergency or occasional casesand/or for a reduced number of samples. In such cases this approach may be usedbeyond 2011.Experienced laboratories, who have already implemented more sophisticatedprocedures, compliant with consolidated standards of validation, can continue to usethem provided they respect at least the minimum requirements set by the agreedlevel described in these guidelines.4.1.4 Method verificationMethod verification is the examination of a laboratory's ability to perform the analysisin accordance with the method parameters established in the validation of themethod. This scheme should be followed to prior to the use of an already validatedmethod (by another laboratory) or by the same laboratory but that has not used themethod for a defined period of time or when the method is used regularly but themethod performance has not been checked for a defined period of time.The extent of the verification performed locally in each laboratory depends on howthoroughly the method has been validated: a thorough validation simplifies theinternal verification. It should be emphasised that some methods, although issued bystandardisation bodies, have not been validated through collaborative studies andhave to be thus validated and not only verified.Verification should be performed every year if the method is used regularly.Figure 1-4 show the respective flow charts for the four validation and verificationprocesses described above.11

FULL VALIDATIONWorked examplesSpecificityAt least 3 blanks (fromreproducibility)Robustness8 repetitions in at leastduplicate of the methodLinearity6 calib. curves (fromreproducibility)WorkingrangeFrom calibration curveFrom blank or calib. curveLOD, as6 repetitions, 3 conc blank, 2calibration curves, in 1 day, by 1operator6 repetitions, 3 conc blank, 2 cal.curves, repeated for other 2 days,by diff. operatorsFrom CRM, RM,collaborative study, PT, orspiked samplesTruenessRecoveryOn 3 conc. for the 3 days (fromreproducibilityBased on validationFrom reprod. and biasUncertaintyBased on GUM approachFrom all uncertaintysourcesFigure 1: Flow chart of a full validation scheme for FCM12

FCM STANDARD SCHEMEWorked exampleLinearity3 calib. curve (fromreproducibility)From precision (lowest peatability ReproducibilityAccuracy7 repetitions of LL level, 1 calibrationcurve, in 1 day, by 1 operator3 repetitions of 0.2*LL, 1*LL and 2*LLrepeated for 3 different days by differentoperatorsANOVA (using acombination of table 10)BiasTruenessFrom CRM, RM, collaborativestudy, PT, or spiked samplesRecoveryOn 3 replicates at 3 conc. levels the LL ; 0.2*LL and 2*LL (fromprecision)Uncertaintyuc u Rw ubias22From reproducibility and recoveryFigure 2: Flow chart of the effective standard working validation scheme for FCM13

BASIC LEVEL SCHEMEWorked exampleLinearity3 calib. curve (fromreproducibility)From precision (lowest curacy5 repetitions of LL, 1 calibrationcurve, in 1 day, by 1 operator3 repetitions of LL, 1 cal. curves,repeated for other 2 days, by diff. oper.Repeatability ReproducibilityANOVA (using acombination of table 10)BiasTruenessFrom CRM, RM, collaborativestudy, PT, or spiked samplesRecoveryOn 3 replicates at the LL (fromreproducibility)RSDUncertaintyFrom precision studyFigure 3: Flow chart for bottom level validation processVERIFICATIONWorked examplePrecisionRepeatability6 sample repetitions, 2 calibrationcurves, in 1 day, by 1 operatorAccuracyBiasFrom CRM, RM, collaborativestudy, PT, or spiked samplesTruenessOn 3 conc. for the 3 daysRecoveryLOD, LOQFrom blank or calib. curveAs calculated in the method to beverifiedUncertaintyFigure 4: Flow chart for a verification process14

5 “FULL” SINGLE-LABO

methods for all. Therefore the concept of routine methods and reference methods should be superseded by a criteria approach, in which performance criteria and procedures for the validation of screening and confirmatory methods are defined. It is necessary to determine common criteria for the interpretation of test results of

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