RL Series - A.C. Systems, Inc.

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SeriesRLPackaged Rooftop Units, heat pumpsand Outdoor air handling UnitsFeatures: Air-cooled condenser, water-cooledcondenser, or patented AAONevaporative-cooled condenser, withcapacities from 45-240 tons Chilled water or non-compressorizedDX air handling units, from 8,90075,500 cfm R-410A scroll or R-134a centrifugalcompressors Sound attenuating, double wall, foaminsulated cabinet construction Walk-in compressor/controls servicevestibule Unit access doors with full lengthhinges and lockable handles Spring isolated, direct drive, backwardcurved supply fans Blow-through and draw-throughconfigurations Electric, gas, steam, or hot waterheating Power exhaust and power returnoptions Factory installed AAONAIRE sensibleand total energy recovery wheels Humidity control features, return airbypass and modulating hot gas reheat Option boxes available for field installedcomponentsApplication FlexibilityMinimizes Installation Time and Reduces CostMake-up Air ApplicationsUp to 100% Outside AirDehumidificationand Filtration CapabilitiesEasy to Install and ServiceFactory Installed or CustomerSpecific Control Options

SeriesRLRooftop/Air Handling UnitsRooftop ConditionersSuperior Features Access doors are provided in areas subject to scheduled maintenance. Walk-indoors are constructed with stainless steel piano hinges, perimeter gaskets andzinc cast lockable handles that operate from a single point and open from theoutside or inside. Aluminum tread plate floor covering in appropriate equipment access areas forimproved durability and safety. Marine service lights for quick and convenient maintenance. Microprocessor controls are compatible with BACnet , Modbus, Johnson N2 ,LonTalk , and Fox protocols for integration with a variety of controls systems. Polyurethane paint exceeds a 2500-hour salt spray test - over 5 times theindustry standard of 500 hours. Refrigerant circuits are provided with removable core filter dryers and isolationvalves for ease of service; no need to cut the refrigerant line as is done withbrazed in filter driers. Unit specific color-coded wiring diagrams are provided in point-to-point andladder form and are laminated and permanently affixed inside the controlcompartment for ease of service. Selectable number of draw-through or blow-through direct drive backwardcurved plenum fans allows design flexibility for quieter applications andredundancy for applications where unit uptime is critical.AAON continuously strives to satisfy thedynamic industry requirement for larger,more energy efficient packaged rooftopequipment. The RL Series design incorporates the AAON long term commitment anddedication to excel as the premier manufacturer of rooftop equipment. RL Series unitsare available in multiple configurations andinclude many standard features that makeAAON synonymous with quality productsfor any application.Premier OptionsHLWFull Featured, Energy Efficient,Packaged Rooftop Units to MeetToday’s Requirements! VFD driven variable speed scroll compressors are available for loadmatching cooling and increased part load efficiency. Oil-Free magnetic bearing R-134a centrifugal compressor optionprovides load matching cooling capacities with quiet, energy efficientoperation. Compressor isolation valves are available for improved service efficiency. Double pane viewing windows can be installed in all doors where viewing of operating equipment or interior cabinet is needed. Multiple methods of humidity control including: High Capacity CoolingCoils, Return Air Bypass, and Modulating Humidity Control whichprovides efficient dehumidification, even with low sensible heat loads,without the temperature swings common with on/off reheat systems. Factory installed, sensible or enthalpy, gear driven economizer allows forfree cooling. Multiple high efficiency filtration options, including pleated, cartridge, orbag type, with up to a MERV 14 efficiency rating. Factory installed total and sensible AAONAIRE energy recovery wheelssave cooling and heating dollars. Return fans are available for high returnstatic applications. Polymer e-coated coils are available to extend the life of the coils andprotect them in corrosive environments. Interior corrosion protection option protects interior components of theunit in corrosive environments. Option boxes are segments of the unit that can be left empty from thefactory so that components may be installed in the field without thetrouble of working in a crowded cabinet.

Air-Cooled, Water-Cooled, or Evaporative-Cooled CondensersAir-Cooled Condensingcooled condenser. Interior of evaporative-cooled condenser is constructed of304 stainless steel and other non-corrosive materials. De-superheater coilsinclude polymer e-coating for corrosion protection.Copper tube mechanically bonded aluminum fin condenser coils are slopemounted to prevent physical damage. The outward facing coils are intrusionprotected with perforated metal screens. All condenser coils are designedfor minimum 10 F of refrigerant sub-cooling. VFD can be installed on thecondenser fans for head pressure control and greater operating temperaturerange, as well as to provide reduced sound levels at off design ambienttemperatures. All condenser fans are direct drive, axial flow propeller typeand discharge vertically.Water-Cooled CondensingThe energy efficient water-cooled units are of particular application valuewhen there exists an accessible water source or when cooling tower water isavailable. The standard water-cooled RL Series units include these features: Shell and tube heat exchangers. Each heat exchanger is provided with a removable and cleanable typebasket filter. Heat exchanger piping connections are made within the condensingsection of the rooftop unit.Evaporative-Cooled CondensingWhen compared to air-cooled designs these units deliver both outstanding energy efficiency, and significant operational cost savings. Energy costreduction can be 20% to 40% annually dependent on geographic location.Geographic locations that require a central chiller and cooling tower areconsidered primary locations for application of the evaporative-cooled RLSeries rooftop unit.Air Handling UnitsThe RL Series also fits the job when units are required without compressors.The unit will be built without a condensing section and walk-in compressor/control vestibule. All other features and options are readily available. Airhandling units may include the following options: Supplied with a DX coil and TXV. Supplied with a chilled water coil in 4, 6 or 8 row. The unit may bespecified with any of the heating options to provide a year-round rooftopheating and cooling package.Factory installed AAON evaporative-cooled condenser, with air-cooledde-superheater and variable frequency drive controlled fans, can be 20 - 40%more energy efficient than a comparable air-cooled condenser, can use22 - 100% less water than a conventional evaporative-cooled condenser,and require 22 - 100% less chemical usage than a conventional orative-CooledEERUp to 10.3Up to 14.3Up to 12.7Up to 9.8Up to 14.0Up to 12.9Up to 9.9Up to 13.9Up to 090095100100110120125134142135100150155Up to 9.9Up to 13.6102Up to 12.2180181190210230240142Up to 9.4Up to 13.0Up to 11.9548Series170Rooftop/Air Handling Units*Dimension may vary depending on options selected.All dimensions are in inches.

RL Series FeaturesEvaporative-Cooled CondenserInterior of evaporative-cooled condenser isconstructed of 304 stainless steel and othernon-corrosive materials. A de-superheateris installed above the moisture eliminators,spray nozzles and the copper tube condensers are below.Complete Water TreatmentTo ensure the proper treatment of thewater system can be correctly and accurately performed, AAON furnishes athree chemical system and all associatedcontrols, injector pumps and controlcomponents.Electric HeatLow watt density, nickel chromium element, electric resistance coils. Modulesare 40 KW individual circuit fused withmanual reset high temperature switches.Walk-In Service VestibuleThe walk-in service vestibule providesshelter for the maintenance and servicepersonnel while periodic maintenance isperformed on the unit. A fluorescent lightfixture is furnished in the compartment,controlled by a light switch at the door,and the vestibule can be heated and/orcooled for comfort.Spring IsolatorsSpring isolators provide soundattenuation for the main blower section.AAONAIRE This energy recovery ventilation optioncan be provided in all model sizes allowing reduced equipment size and operating cost savings while pre-conditioningthe outside air being introduced into theconditioned space.EconomizerA full line of economizer options areavailable. All are low leakage with extruded airfoil blades and rubber edge andaluminum end seals.Gas Heat ExchangerConstructed from stainless steel withpatented “dimple” design to maximizeefficiency at all inlet air conditions.Burners have electronic ignition andsafety shutdown.Evaporator CoilsEach evaporator coil has a TXV. A doublesloped drain pan is provided for positivedrainage. Tubing is dressed and structurally supported.Blower SectionSingle or multiple direct drive, single inletplenum fans with spring isolation on theentire assembly allows optimization offan diameter, sound level and efficiency.

SeriesRLRooftop/Air Handling UnitsAir, Water or Evaporative-CooledRooftop Units. The Ultimate inEnergy Efficiency.Water-Cooled CondenserR-410A Scroll CompressorSCR ControlledElectric HeatVFD Controlled DirectDrive Fan AssemblyWalk-in ServiceVestibuleAAONAIRE IntegralEnergy Recovery WheelStandard Double SlopedStainless Steel Drain PanWater-CooledCondenser Rooftop UnitLockable HandlesWalk-in doors are constructedwith stainless steel piano hinges,perimeter gaskets and zinc castlockable handles that operatefrom a single point.Power Return BlowerPower Exhaust FanOptional Exhaust andReturn FansHinged Access DoorsFull length stainless steel pianohinges provide improved reliabilityover single point hinges.Outside Air IntakeThe axial flow and plenum power exhaustand return fans are directly driven by themotor.

Patented De-Superheater Designreduces water consumption andchemical treatmentEvaporative-CooledCondenser Rooftop UnitBlow-Through DesignThree Tank WaterTreatment SystemAAONAIRE EnergyRecovery WheelStandard Double SlopedStainless Steel Drain PanOutside Air IntakeRigid polyurethane foam panel constructionprovides greater thermal efficiency and improvedindoor air qualityPower Exhaust FanDraw-Through DesignSloped Condenser Coilswith Outer Coil ProtectionGear Driven EconomizerStainless Steel Heat Exchangerwith Patented Dimple DesignAir-Cooled CondenserRooftop UnitOutside Air IntakeHigh Efficiency FiltersPower Return Fan

Heating and Cooling OptionsThe RL Series can be configured as either a drawthrough or blow-through arrangement with supplyor return fans. The supply blower assemblies aredirect drive, unhoused, single inlet, single width,fans with spring isolation.The AAON ECat32 selection software easilypermits a selection for constant speed or variablespeed applications. The software determines themost efficient alternatives for the application as afunction of fan quantity, fan diameter, fan bladewidth and rpm.Inlet and outlet sound ratings are provided foreach combination of fans and unit inlet and outletsound ratings are determined for the overall unitconfiguration. Multiple fans can provide improvedreliability, greater efficiency, lower sound levels,and greater service options.Gas HeatA system unique to AAON, the all stainless steeldesign construction assures dependable, long-termfunctionality. Through elimination of the needfor internal turbulators, AAON’s unique designassures trouble free service, capacity, and efficientperformance. Up to 12 individual burners maybe utilized. The total input of the 45-125 and 135ton units is greater than 2580 MBH while the134 and 150-240 ton units are 2880 MBH. Eachburner may be supplied with 2 stage gas controlvalves. Stainless steel heat exchanger has a 10 yearprorated warranty.Chilled Water CoilsFlexibilityChilled water coils are constructed of 1/2” seamlesscopper tubing mechanically expanded to bond withthe aluminum fins. Tube sheets are constructed of16 GA galvanized steel and extruded holes for thecopper tubing. All headers are constructed of heavywall copper tubing with either spun or die formedend caps. Chilled Water coils are available in 4, 6or 8 rows deep in two different face areas for eachcabinet size.The wide range of unit sizes, capacities, airflowrates, as well as, the standard design features andthe many available options make the RL Series thewise selection.Hot Water or Steam Preheat CoilsWhen job site conditions require, coils are availableto precondition the outside air. 1 or 2 row hot wateror steam coils may be supplied to match the systemrequirements.Variable Capacity CompressorsRL Series unit are available with variable capacitycompressors which allow the unit to be able toprovide a consistent supply air temperature at alloperating conditions. Variable capacity and VFDdriven variable speed R-410A scroll compressorsare available for load matching cooling capabilitiesand increased part load efficiency. Variable capacityR-134a centrifugal compressors provide loadmatching cooling capabilities, with quiet energyefficient operation. During part load operation,reducing compressor capacity saves system operating costs.A Trend Setting DesignIn the past when greater airflows were required,the diameter of the single plenum fan was simplyincreased to meet the requirement. This results inhigher tip speeds, which also means higher soundlevels. With the AAON RL Series, the greater airflowrates can be accomplished with multiple fans ofsmaller diameter, which inherently will be quieterthan a single larger diameter fan. All the fans arealso directly driven by the motor, which eliminatesthe drive belt assembly and associated requirementfor maintenance. The entire assembly is then springmounted to further enhance the vibration isolationand reduce sound transmission.Electric HeatElectric resistance heating coils are open type withlow watt density nickel chromium elements. Theheating modules are 40 KW with individual circuitfusing and a manually reset high temperature limitswitch.VFD Driven Variable Speed Scroll CompressorHot Water and Steam Heat CoilsRLOil-Free Magnetic Bearing Variable CapacityCentrifugal CompressorSeriesHot water and steam coils are available in 1 or 2row configurations with 4 different face areas tomeet job requirements.Rooftop/Air Handling Units

AAON Environmentally Friendly HVAC Product FamilyCustom & CatalogedAir Handling Units(800-200,000 cfm)Condensers & Condensing Units(2-230 tons)Chillers (Air-Cooled, EvaporativeCooled, Heat Pumps)(5-540 tons)Rooftop Units(2-240 tons)Outdoor Equipment Rooms(Chillers, Boilers & Pumps)Self Contained UnitsHeating and Cooling for.AuditoriumsConvenience StoresHealth ClubsHealthcare FacilitiesHomesLodgingsManufacturingMuseums & LibrariesNatatoriumsOffice BuildingsRestaurantsRetail StoresSchoolsSupermarkets(2-70 tons)Residential Systems(2-5 tons)Geothermal & WSHP Units(2-230 tons)Defining Quality. Building Comfort.Air-Source Heat Pumps(2-230 tons)2425 S. Yukon Ave.Tulsa, OK 74107-2728www.AAON.comIt is the intent of AAON to provide accurate and current product information. However, in the interest of product improvement, AAON reserves the right to changepricing, specifications, and/or design of its product without notice, obligation, or liability. Copyright AAON, all rights reserved throughout the world. AAON andAAONAIRE are registered trademarks of AAON, Inc., Tulsa, OK.RL V20770 120530

RL Series PACKAGED ROOFTOP UNITS, HEAT PUMPS AND OUTDOOR AIR HANDLING UNITS Air-cooled condenser, water-cooled condenser, or patented AAON evaporative-cooled condenser, with capacities from 45-240 tons Chilled water or non-compressorized DX air handling units, from 8,900-75,500 cfm R-410A scroll or R-134a centrifugal compressors

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