The Andalusian Aeronautic Cluster - ERIK NETWORK
The Andalusian Aeronautic cluster :
Andalusian Aeronautic Cluster A Region with Aeronautic tradition CLUSTER DESCRIPTION Nucleus Subcontractors Supporting Institutions Simon Vazquez
1.920 1.930 1.940 1.950 1.960 Build up of Tablada plant SEVILLA Dornier Super Wal 32 uns Build up of Puntales plant CADIZ Bucker 131 Build up of San Pablo Plant 530 uns SEVILLA 50 uns Do-27 200 uns Casa 2.111 Heinkel H16 Casa 2111 P Andalusian Aeronautic Cluster Description Part 1 –Cluster History Construcciones Aeronáuticas I
1.930 1.940 1.950 30 uns HS132 L Chirri 100 uns 1.960 1.970 225 uns Polikarpov I16 Rata 258 uns HA1112 Buchón HS42 Hache ese 55 uns HA-MBB Flamingo HA200 Saeta 50 uns Andalusian Aeronautic Cluster Description Part 1 –Cluster History La Hispano Aviación
1.970 1.980 1.990 2.000 2.010 Build up of Pto Sta María plant CADIZ 70 uns Northrop F5 Build up Pto Real plant CADIZ Euro Fighter C212 500 uns C101 132 uns MD11 Horiz. Stab. AIRBUS A3XX Build up of San Pablo A400M plant SEVILLA 50 uns A400M 225 uns. CN235 220 uns C295 Andalusian Aeronautic Cluster Description Part 1 –Cluster History Construcciones Aeronáuticas II
CLUSTER DESCRIPTION
Aeronautic sector by provinces
CLUSTER NUCLEUS
Stretch forming Andalusian Aeronautic Machining Cluster Description Chemical milling Cluster Nucleus Structural Assembly Final Assembly Line Tablada 2007 figures Total Staff 2.755 Total Turnover 545 M San Pablo 950 After Sales Services Test center 1.061 A400M FAL EADS 2.293 Activities & Technologies All of them currently in expansion to make room for new programs 282 El Puerto Sheet Metal works Excellence Center Robotic Center Horizontal Stabilizers assembly lines A380 Belly Fairing Airbus 462 CNC Tape Laying, Fiber Plm Superplastic Forming
CLUSTER SUBCONTRACTORS
Andalusian Aeronautic Cluster Description Subcontractors E Engineering Design, Tooling Systems & Proccesses 5 axes CNC Programming # Companies : 16 Workforce : 236 Turnover 14,6M ENGINEERING S Sheet Metal Presses & forming Surface treatments Painting # Companies: 10 Workforce : 439 Turnover 24,7M M Machining CN big & small parts 3 – 5 axes # Companies: 23 Workforce : 610 Turnover 50,2M MACHINING&TOOLS Eads Airbus A Assembly Hydraulics&Tubing Forming, testing Laser, Surface treatments # Companies : 3 Workforce : 129 Turnover : 11,1M C Composites Clean Rooms, autoclaves Assemblies, ATL design # Companies : 6 Workforce : 369 Turnover 39,9M Jigs & Surface treatments systems # Companies : 6 Workforce : 995 Turnover 50,3M STRUCT. ASSEMBLIES 142 Subcontractors Total Workforce Turnover 3.998 280 M
Andalusian Aeronautic Cluster Description Part 3 –Subcontractors CONSULTING&SERVICES Quality & Marketing Tech. Services # Companies : 16 Workforce : 117 Turnover 10,2M TESTING Test Benches Metrology, EMC # Companies: 7 Workforce : 134 Turnover 7,7M Eads Airbus O ONBOARD ELECTR. & CABLES Welding, testing OB Computers Laser markers OB SW Airport Equipment # Companies : 13 Workforce : 409 Turnover : 25,9M L ONICS MISCELLANEOUS Quality Verification, Pilot Training, Engine Tests Chem Analysis, # Companies : 18 Workforce : 312 Turnover 31,4M LOGISTICS Mat. Handling, SW, Transports # Companies : 10 Workforce : 248 Turnover 13,6M 142 subcontractors Total Workforce Turnover 3.998 280 M
OEMs outsource new workloads Employment Mix Evolution 5.000 24% People 4.000 Nucleus 3.000 2.000 Auxiliaries 0,4% 1.000 0 2001 2002 2003 2004 Year 2005 2006 2007
OEMs rely upon subcontracting Million Turnover Mix Evolution 700 600 500 400 300 200 100 0 Nucleus 4,1% Auxiliaries 2001 2002 2003 2004 Year 2005 2006 27% 2007
CLUSTER SUPPORTING INSTITUTIONS
Andalusian Aeronautic Cluster Description Part 4 –Cluster Institutions Junta de Andalucía Universities of Sevilla and Cádiz IDEA AGENCY -Provides the companies with a pool of specialized engineers . Aeronautic Master for postgraduates (1 semester). Financial Help : -Manages EU Funds to help finance investments in companies (up to 50%). -The School of Engineers collaborates with the companies in R&D projects, special tests and calibrations in its labs. -Promotes Aeronautic initiatives and encourages companies to participate in international events -Participates in the creation of the Aeronautic Tech. Center -Can hold advance tech companies to strengthen the cluster -Provide funds to carry on R&D projects Non Financial Help Helice Foundation -Holds cluster representation, helps design and implement strategic plans -Acts as a lobby to articulate the means to strengthen the cluster -Runs the heliceNet Electronic Extended Enterprise for Aeronautic Supply Chain Aeronautic Cluster -Annual Training programs to provide companies with skilled workforce. -Create Innovation Infrastructure: Building the Aeronautic Tech Park and encourages the creation of the Aeronautic Tech. Center Technology Center CATEC & Technology Parks (Aeropolis TecnoBahía)
Institutional Support non Financial help
Institutional Support Financial help
Managing EU Funds # Projects & Employment 979 1.000 900 800 700 600 Empl 334 400 300 207 99 200 100 # Proj 438 500 41 31 27 0 2006 2007 2008 total
Managing EU Funds TOTAL GRANT 47M Million 194 200 171 180 160 140 103 120 100 80 60 40 37 95 54 2006 25 11 11 20 0 47 42 34 2007 2008 total Total Inv Eleg Inv Grant
1.930 1.940 1.950 1.960 HS132 L Chirri 30 uns Polikarpov I16 Rata HS42 Hache ese 258 uns HA1112 Buchón 55 uns HA-MBB Flamingo 50 uns 1.970 225 uns HA200 Saeta La Hispano Aviación
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