Gardner Denver Electra-screw Stationary Base-mounted Compressors
GARDNER DENVER 13–9–549 2nd Edition March, 1996 ELECTRA–SCREW STATIONARY BASE–MOUNTED COMPRESSORS MODELS EDHQMB – AIR COOLED – 100 HP EDHSMB – WATER COOLED – 100 HP PARTS LIST Manual Brought to You By: IndustrialAirPower.com
INSTRUCTIONS FOR ORDERING REPAIR PARTS When ordering parts, specify Compressor MODEL, Method of Cooling, HORSEPOWER and SERIAL NUMBER (see nameplate on unit). The Serial Number is also stamped on top of the cylinder flange to the right of the inlet housing. All orders for Parts should be placed with the nearest authorized distributor. Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS. To determine the Right Hand and Left Hand side of a compressor, stand at the motor end and look toward the compressor. Right Hand and Left Hand are indicated in parenthesis following the part name, (RH) & (LH), when appropriate. For Operating and Service Instructions see: SERVICE MANUAL # 13–8–606
TABLE OF CONTENTS Page No. Instructions For Ordering Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front Cover Maintain Compressor Reliability and Performance with Genuine Gardner Denver Compressor Parts and Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Remanufactured Air Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Matrix/Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Bare Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5 Oil Seal Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Inlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Oil Reservoir Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Separator Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Discharge Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Oil Piping Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Oil Filter – 200EBM369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Oil Piping Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Compressor Base Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Minimum Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Thermal Valve (Thermostatic Mixing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Air Cooled Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 19 Air Discharge Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Air–Cooled Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Water Cooled Heat Exchanger – With Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23 Water Cooled Heat Exchanger – Without Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 25 Enclosure (Common Parts – Air/Water Cooled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 27 Control Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29 Controller Assembly – Wye–Delta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31 Main Motor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Enclosure – Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Enclosure – Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Enclosure – Water Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Motor Group, Main Motors – Wye–Delta – 50 HZ (Selective) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Motor Group (Fan Motors) Air Cooled Cooling Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Identification and Instruction Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Overload Relay Heater Conversion Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Repair Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 13–9–549 Page 1
MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVERR PARTS AND SUPPORT SERVICES Gardner DenverR genuine parts, engineered to original tolerances, are designed for optimum dependability ––– specifically for Gardner Denver systems. Design and material innovations are the result of years of experience with hundreds of different compressor applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Your authorized Gardner DenverR Compressor distributor offers all the backup you’ll need. A worldwide network of authorized distributors provides the finest product support in the air compressor industry.Your local authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by direct access to the Gardner Denver Machinery Inc. Master Distribution Center (MDC) in Memphis, Tennessee. Your authorized distributor can support your Gardner DenverR air compressor with these services: 1. Trained parts specialists to assist you in selecting the correct replacement parts. 2. Factory warranted new and remanufactured rotary screw air ends. Most popular model remanufactured air ends are maintained in stock at MDC for purchase on an exchange basis with liberal core credit available for the replacement unit. 3. A full line of factory tested AEONt compressor lubricants specifically formulated for use in Gardner Denver compressors. 4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor. Authorized distributor service technicians are factory– trained and skilled in compressor maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services. For the location of your local authorized Gardner Denver Air Compressor distributor refer to the yellow pages of your phone directory or contact: Distribution Center: Gardner Denver Machinery Inc. Master Distribution Center 5585 East Shelby Drive Memphis, TN 38141 Phone: (901) 542–6100 (800) 245–4946 Fax: (901) 542–6159 Factory: Gardner Denver Machinery Inc. 1800 Gardner Expressway Quincy, IL 62301 Phone: (217) 222–5400 Fax: (217) 223–5897 REMANUFACTURED AIR ENDS Whenever an air end requires replacement or repair, a new overhaul kit: bearings, gears, seals, sleeves and Gardner Denver offers an industry unique, factory regaskets. manufactured air end exchange program. From its Extensive Testing modern Remanufacturing Center in Indianapolis, IN, Gardner Denver performs testing that repair houses Gardner Denver is committed to supplying you with the just don’t do. Magnaflux and ultrasonic inspection spot highest quality, factory remanufactured air ends that cracked or stressed castings, monochromatic light are guaranteed to save you time, aggravation and analysis exposes oil leaks, and coordinate measuremoney. ment machine inspects to /– .0001”, insuring that all Immediately Available remanufactured air ends meet factory performance specifications. Repair downtime costs you money, which is why there Warranty are over 200 remanufactured units in inventory at all times, ready for immediate delivery. Gardner Denver backs up every remanufactured air end with a new warranty . . . 18 months from purchase, Skilled Craftsmen 12 months from service. Our Remanufacturing assembly technicians average Gardner Denver remanufactured air ends deliver qualiover 20 years experience with air compression products. ty without question . . . year in and year out. Precision Remanufacturing All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought back to original factory specifications are remanufactured. Every remanufactured air end receives 13–9–549 Call Gardner Denver for information on the air end exchange program and the name of your authorized distributor. Phone Number: 800–245–4946 or FAX: 901–542–6159 Page 2
ELECTRA–SCREW COMPRESSORS – MODELS EDHQMB & EDHSMB 100 HP Units – Matrix/Menu NOTICE TO CUSTOMER – To find the construction options for your compressor unit, FILL IN THE BALANCE OF LETTERS OR NUMBERS FROM YOUR UNIT NAMEPLATE. COLUMN NUMBER: E D H B 1 2 3 4 5 6 7 8 9 10 11 12 13 Follow the line down and over from each space thus filled in to find the appropriate construction option with which your machine is equipped. The number ”9” in any column space indicates ”NOT APPLICABLE.” The number ”8” in any column space indicates SPECIAL DESIGN – REFER TO FACTORY ORDER TICKET. COLUMNS 1 & 2 – ELECTRA–SCREW Family –– Single Stage COLUMN 3 – AIR END H. COLUMN 4 – CONSTRUCTION Q. Air–Cooled – Base Mounted (Std) S. Water–Cooled – Base Mounted (Std) COLUMN 5 – HORSEPOWER M. 100 HP COLUMN 6 – ENGINEERING SPECIFICATION COLUMN 7 – PRESSURE & HZ A. 100 PSIG – 60 HZ B. 125 PSIG – 60 HZ C. 150 PSIG – 60 HZ COLUMN 8 – CONTROL TYPE NO OPTIONS A. AIR COOLED – YD STARTER B. WATER COOLED – YD STARTER WITH VIBRATION SWITCH C. AIR COOLED – YD STARTER D. WATER COOLED – YD STARTER COLUMN 9 – CONTROL BOX STARTER (Per HP/Voltage)/NEMA * A. 200V – 60 HZ – N 12 E. 200V – 60 HZ – N4 B. 230V – 60 HZ – N 12 F. 230V – 60 HZ – N4 C. 460V – 60 HZ – N 12 G. 460V – 60 HZ – N4 D. 575V – 60 HZ – N 12 H. 575V – 60 HZ – N4 * Note: 200 V applications not available with main motor starter. COLUMN 10 – ENCLOSURE A. NO ENCLOSURE (AIR/WATER COOLED) B. AIR COOLED ONLY (W/ENCLOSURE) D. WATER COOLED – 200V E. WATER COOLED – 230V F. WATER COOLED – 460V G. WATER COOLED – 575V COLUMN 11 – OIL COOLERS – AIR & WATER AIR COOLED – W/AFTERCOOLER A. WITH STD CLR – 60 HZ B. WITH SEACOAST COOLER – 60 HZ WATER COOLED – FRESH WATER G. WITHOUT AFTERCOOLER H. WITH AFTERCOOLER I. WITHOUT AFT – WITH TEMP. REG. J. WITH AFT – WITH TEMP. REG. COLUMN 12 – COOLER ELECTRICS AIR COOLED WATER COOLED A. 200V – 60 HZ J. NEMA 1 B. 230V – 60 HZ K. NEMA 4 C. 460V – 60 HZ L. LESS WATER SHUTOFF VALVE D. 575V – 60 HZ COLUMN 13 – COMPRESSOR DRIVE MOTOR ODP (STD. EFF.) ODP (HI–EFF.) A. 200V – 60 HZ E. 200V – 60 HZ B. 230V – 60 HZ F. 230V – 60 HZ C. 460V – 60 HZ G. 460V – 60 HZ D. 575V – 60 HZ H. 575V – 60 HZ TEFC (STD. EFF.) I. 200V – 60 HZ J. 230V – 60 HZ K. 460V – 60 HZ L. 575V – 60 HZ 13–9–549 Page 3 M. N. O. P. Q R TEFC (HI–EFF.) 200V – 60 HZ 230V – 60 HZ 460V – 60 HZ 575V – 60 HZ LESS MOTOR – 405TSC FR. – TEFC ONLY LESS MOTOR – 365TSC FR. – ODP ONLY
BARE COMPRESSOR 207SSH810–C (Ref. Drawing) AIR END SELECTION BY PSI PSI AIR END 100 SSHCBD01 125 SSHCBD02 13–9–549 Page 4
BARE COMPRESSOR Ref. No. 1 2 3 4 5 6 7 8 9 10 11 * 12 * 13 * 14 * 15 * 16 17 18 * 19 * 20 * 21 * 22 * 23 24 25 * 26 27 28 * 29 * 30 31 32 42 43 Name of Part Qty. CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOUSING–BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIN–DOWEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TAG–INSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEARING–ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATE–BEARING RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEARING–ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATE–BEARING RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATE–BEARING COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEARING–ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEARING–ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADAPTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GUARD COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW–FLANGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Parts included in PERIODIC OVERHAUL KIT. Refer to page NO TAG. 13–9–549 Page 5 1 1 1 1 2 14 10 2 1 1 1 2 3 3 3 1 1 1 2 3 3 3 1 1 1 1 18 1 1 1 16 16 1 4
Order by Part Number and Description. Reference Numbers are for your convenience only. 207SSH810–C (Ref. Drawing) OIL SEAL DETAIL Ref. No. Name of Part Qty. Part No. 33 SPACER–SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200SSH600 34 SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 80M12 35 HOUSING–SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 202SSH362 36 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 95B5 37 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 655EE050 38 * O–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8502140 39 * O–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25BC165 40 * SEAL–OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60DD679 41 * SEAL–OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60DD690 * Parts included in PERIODIC OVERHAUL KIT. Refer to page NO TAG. To replace oil seal, order kit 300SSM6013, consisting of reference number items 38, 39, 40 and 41. 13–9–549 Page 6
Order by Part Number and Description. Reference Numbers are for your convenience only. 208SSM810–C (Ref. Drawing) INLET VALVE Ref. No. Name of Part Qty. 1 2 3 4 5 6 7* 8* 9 10 11 * 12 13 14 * 15 16 GUIDE–VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE–INLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PISTON–INLET VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RING–RETAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOUSING–INLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * Parts included in PERIODIC OVERHAUL KIT. Refer to page NO TAG. 13–9–549 Page 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 Part No. 200SSM483 200SSM044 95A1 95H56 655EC05N 201SSM043 25BC447 78G19 200SSM205 74D88 78W63 205SSM041 203SSM256 25AM29 95B5 655EE100
Order by Part Number and Description. Reference Numbers for your convenience only. 289ECM810 (Ref. Drawing) AIR FILTER Ref. No. Name of Part Qty. Part No. 1 FILTER–AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5L263 2 BRACKET–FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 202ECM389 3 SCREW–FLANGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 75LM51 4 NUT–FLANGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 50AW5 5 HOSE MOLDED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2009503 6 CLAMP–HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2009644 7 ADAPTOR–FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200EBM070 8 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 655EE060 9 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 95B5 * GASKET–ELIMINATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 25BC256 * ELEMENT, AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2116713 * Not shown. 13–9–549 Page 8
Order by Part Number and Description. Reference Numbers for your convenience only. 206EBM810 (Ref. Drawing) OIL RESERVOIR GROUP Ref. No. Name of Part Qty. Part No. 1 RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200EBM037 2 SCREW–FLANGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 75LM135 3 NUT–FLANGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 50AW35 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64AA5 5 O–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 54C214 6 COVER–FILLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200SPF156 7 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63F1G 8 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C4G 9 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63F13G 10 VALVE–BALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90AR360 11 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64AA7 12 GAUGE–FLOAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 202ECM303 13 ADAPTOR–GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200EDE058 * GASKET, FLOAT GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 54C204 * Not shown. 13–9–549 Page 9
Order by Part Number and Description. Reference Numbers for your convenience only. 274ECM810–A (Ref. Drawing) SEPARATOR HOUSING GROUP Ref. No. Name of Part Qty. Part No. 1 HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200ECM405 2 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 655EF070 3 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 95B7 4 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25C802 5 COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 203ECM225 6 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25C1788N 7 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 655EE070 8 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 95B5 13–9–549 Page 10
Order by Part Number and Description. Reference Numbers for your convenience only. 277ECM810 (Ref. Drawing) DISCHARGE PIPING Ref. No. Name of Part Qty. Part No. 1 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201ECM286 2 GASKET–RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25C1230N 3 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 655EF070 4 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 95B7 5 FLEXIBLE COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB802 * GASKET, FLEXIBLE COUPLING (For Repair) . . . . . . . . . . . . . . . . . . . 2 2117160 * Not shown. 13–9–549 Page 11
Order by Part Number and Description. Reference Numbers for your convenience only. 207EBM810 (Ref. Drawing) OIL PIPING Ref. No. Name of Part Qty. Part No. 1 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H2G 2 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C6G 3 CONNECTOR–TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 86H138 4 TUBE WITH FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 202EBM863 5 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C8G 6 VALVE–THERMAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90AR966 7 TUBE WITH FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201EBM863 8 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H2G 9 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C6G 10 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H2G 11 FILTER–OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200EBM369 13–9–549 Page 12
OIL FILTER – 200EBM369 WITH 211ECM077 DECAL AFFIXED TO ELEMENT 13–9–549 Page 13
Order by Part Number and Description. Reference Numbers for your convenience only. * FOR REFERENCE ONLY SEE PAGE 12 212EBM810 (Ref. Drawing) OIL PIPING LINE Ref. No. Name of Part Qty. 1 2 3 ** 4 5 6 KEY–SQUARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPACER (PIPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TUBE WITH FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For the location of your local authorized Gardner Denver Air Compressor distributor refer to the yellow pages of your phone directory or contact: Distribution Center: Factory: Gardner Denver Machinery Inc. Gardner Denver Machinery Inc. Master Distribution Center 1800 Gardner Expressway 5585 East Shelby Drive Quincy, IL 62301
GARDNER DENVER ELECTRA SAVER II The leader in every market we serve by continuously improving all business processes with a focus on innovation and velocity Gardner Denver, Inc. 1800 Gardner Expressway Quincy, IL 62305 866-440-6241 www.gardnerdenverproducts.com 2016 Gardner Denver, Inc. Printed in U.S.A. GS-ST-FAM 3rd Ed. 5/16
price 5.00 gardner-denver@ 13-9/1 0-641 4th edition electra-saver@ electra-saver ll@ stationary base-mounted compressor models 40 thru 100 hp ea_ & eb_ operating and service manual
23. 0200 GARDNER DENVER PZ 10/11 Piston Rod (Clamp) 31 24. 0191 GARDNER DENVER PZ 8/9 Piston Rod (Clamp Type) 17 25. 2011699 GARDNER DENVER PZ 7/9 Threaded Ring 58 26. 16-0191 GARDNER DENVER PZ 9 Pony Extention Rod (Clamp Type) 27. 16-0192 GARDNER DENVER PZ7/8 Pony Extenti
23. 0200 GARDNER DENVER PZ 10/11 Piston Rod (Clamp) 31 24. 0191 GARDNER DENVER PZ 8/9 Piston Rod (Clamp Type) 17 25. 2011699 GARDNER DENVER PZ 7/9 Threaded Ring 58 26. 16-0191 GARDNER DENVER PZ 9 Pony Extention Rod (Clamp Type) 27. 16-0192 GARDNER DENVER PZ7/8 Pony Extenti
For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the yellow pages of your phone directory or contact: Distribution Center: Factory: Gardner Denver Master Distribution Center 5585 East Shelby Drive Memphis, TN 38141 Gardner Denver 1800 Gardner Expressway Quincy, IL 62301 Phone: (901) 542-6100 (800 .
For the location of your local authorized Gardner Denver and OPI distributor refer to the yellow pages of your phone directory or contact: Distribution Center: Factory: Gardner Denver Gardner Denver Machinery Master Distribution Center 1800 Gardner Expressway 5585 East Shelby Drive Quincy, IL 62301 Memphis, TN 38141 Phone: (217) 222-5400
For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the yellow pages of your phone directory, check the Gardner Denver Web Site at www.gardnerdenver.com or contact: Factory: Gardner Denver 1800 Gardner Expressway Quincy, IL 62305 Phone: (217) 222-5400 Fax: (217) 224-7814
Awards These flagship project-based awards recognise high standards of professionalism and ecological and environmental management practice by CIEEM members. There are seven separate award categories: 1. Large-Scale Practical Nature Conservation 2. Small-Scale Practical Nature Conservation 3. Large-Scale Project Mitigation, Compensation and .
