Section 6 PARTS LIST - Cutting Systems

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Section 6 PARTS LIST In this section: THC control module .6-2 Plasma interface assembly.6-4 2 rail X-Y lifter assembly .6-5 X-Y lifter torch mounting block kits .6-6 X-Y lifter breakaway kit – optional .6-7 Operator pendant.6-8 Power cords .6-8 Ohmic contact wire.6-9 Recommended spare parts .6-10 Interface cables.See Section 3a through 3j CommandTHC for X-Y Table Instruction Manual 6-1 11

PARTS LIST THC control module Index no. 1 2 3 4 5 6 7 8 9 Part no. Description 053018 002261 129067 004705 005186 008971 229070 041511 128407 081061 081062 123254 129066 THC control module Enclosure, THC control module Heatsink SA, THC control module Heatsink, THC Module, power entry, fused filter Fuse, T,3.15 Amp H 250V 5 mm x 20 mm Power source, 130W (see Figure 6-2) PCB assembly, motor driver (see Figure 6-2) PCB assembly, control (see Fig. 6-2) Firmware, real-time microprocessor Firmware, interface microprocessor Cable, THC 50/C ribbon (not shown) Harness wiring THC (not shown) Figure 6-1 6-2 10 Quantity 1 1 1 1 2 1 1 1 1 1 1 1 THC control module exterior CommandTHC for X-Y Table Instruction Manual

PARTS LIST Figure 6-2 THC control module interior CommandTHC for X-Y Table Instruction Manual 6-3 10

PARTS LIST Plasma interface assembly Index no. Part no. Description Quantity 1 2 3 128494 128408 041842 Plasma interface assembly PC Board Assembly, plasma interface HPR PC Board Assembly, plasma interface 1 1 1 HT4400 and HPR installation Note: Instructions to install the plasma interface PCB into the HT4400 power supply are included in section 3h. Instructions to install the plasma interface PCB into the HPR power supply are included in section 3i. The plasma interface enclosure is not used for the HT4400. 1 2 3 THC.94 for HPR Figure 6-3 6-4 11 Plasma interface assembly CommandTHC for X-Y Table Instruction Manual

PARTS LIST 2 rail X-Y lifter assembly Index no. 1 2 3 4 5 6 7 8 9 1 2 Part no. Description 128606 128726 128727 027550 129699 127154 128607 027903 128190 027904 005195 X-Y lifter assembly Encoder replacement kit Motor/Encoder replacement kit Brake, power off Assembly: leadscrew standard Drive nut Band seal kit (length 32.3125”) Block, driving Band roller kit Rail and block, bearing Limit switch 3 (Inside) 4 Quantity 1 1 1 1 1 1 1 1 4 per lifter 2 2 Torch mounting block kit, mounting location (Fig. 6-5) 5 6 7 8 9 Figure 6-4 CommandTHC for X-Y Table Instruction Manual X-Y lifter assembly 6-5 11

PARTS LIST X-Y lifter torch mounting block kits Index no. Part no. 128277 128278 128279 1 2 3 4 4 4 5 6 004775 075127 075583 120595 120596 120597 002303 075071 Description Kit, torch mounting block, 1-3/8 inch diameter torch Kit, torch mounting block, 1-3/4 Inch diameter torch Kit, torch mounting block, 2 inch diameter torch Spacer, Command THC mounting block Socket cap, 1/4-20 X 1-1/2 inch hex BTN S/Z Socket cap, 1/4-20 X 1-3/4 inch hex SST Block, 1-3/8 inch torch mounting (kit 128277) Block, 1-3/4 inch torch mounting (kit 128278) Block, 2 inch torch mounting (kit 128279) Shield Screw, 8-32 X 1/4 inch Figure 6-5 6-6 6.1 Quantity 1 1 1 1 4 2 1 1 1 1 4 X-Y lifter torch mounting block kit CommandTHC for X-Y Table Instruction Manual

PARTS LIST X-Y lifter breakaway kit – optional Index no. Part no. 1 128281 004774 2 3 3a 3b 3c 4 5 075509 027574 123596 127155 127156 015317 046078 129361 011039 011038 015285 6 7 8 Description Quantity Kit, X-Y lifter torch breakaway Bracket, breakaway X-Y fiberglass Screw Socket cap, 1/4-20 X 1/2 inch hex BTN S/Z Breakaway, Command THC Cable: CMD THC lifter torch breakaway Proximity switch Collar Connector, male 10-32 X 1/4 inch, push In tube Tubing, 1/4 inch O.D. Synflex Regulator/Filter assembly Filter/Regulator Gauge, pressure 150 PSI (10.2 Bar) maximum Adapter, 1/8 inch NPT X 1/4 inch push-in tube 1 1 6 4 1 1 1 1 1 10 ft. (3m) 1 1 1 1 1 Spacer and hex screws are not used if breakaway is installed. 3a 4 3b 2 Torch Mounting Block Kit (See Figure 6-5) 3c 5 3a 3b 8 3 6 7 Customer Supplied Hex screws (2) 8-32 X 1-1/2 inch (4 mm x 40 mm) Figure 6-6 CommandTHC for X-Y Table Instruction Manual X-Y lifter breakaway kit 6-7 11

PARTS LIST Operator pendant Index no. Part no. Description Quantity 1 053019 027665 228057 Operator pendant, with 25 ft. cable Protective cover (not shown) Kit: cable replacement 1 1 1 1 Figure 6-7 Operator pendant Power cords Index no. Part no. Description Quantity 1 2 008960 008961 Domestic power cord, 115 VAC International power cord, 230 VAC (not shown) 1 1 1 Figure 6-9 6-8 11 Power cord CommandTHC for X-Y Table Instruction Manual

PARTS LIST Ohmic contact wire Index no. Part no. Description Length Quantity 1 123464 123465 123221 123222 123223 123039 123224 123225 123226 123227 Ohmic contact wire 10 ft./3 m 20 ft./6.1 m 25 ft./7.6 m 30 ft./9.1 m 40 ft./12.2 m 50 ft./15.2 m 75 ft./23 m 100 ft./30.5 m 125 ft./38 m 150 ft./45.6 m 1 2 123983 123984 123985 123986 123987 123988 123989 123990 123991 HPR400XD ohmic contact wire 10 ft./3 m 20 ft./6.1 m 25 ft./7.6 m 30 ft./9.1 m 40 ft./12.2 m 50 ft./15.2 m 75 ft./23 m 100 ft./30.5 m 150 ft./45.6 m 1 1 2 Figure 6-8 CommandTHC for X-Y Table Instruction Manual Ohmic contact wires 6-9 11

PARTS LIST Recommended spare parts X-Y lifter assembly - 2 rail (128606) Part No. Description Quantity 128607 128190 Kit: torch lifter band-seal replacement Kit: lifter band replacement rollers 1 1 X-Y lifter assembly - 1 rail (128050 - old style) Part No. Description Quantity 128189 128190 Kit: torch lifter band seal replacement Kit: lifter band replacement rollers 1 1 X-Y lifter breakaway kit Part No. Description 027574 123596 015317 Breakaway Cable: lifter breakaway Connector: male 10-32 Quantity 1 1 1 Operator pendant Part No. Description 053019 228057 Pendant Kit: cable replacement 6-10 11 Quantity 1 1 CommandTHC for X-Y Table Instruction Manual

6-4 CommandTHC for X-Y Table Instruction Manual 11 Plasma interface assembly Index no. Part no. Description Quantity 1 128494 Plasma i nterface assembly 1 2 128408 PC B oard Assembly, plasma interface 1 3 041842 HPR PC Board Assembly, plasma interface 1 THC.94 for HPR Figure 6-3 Plasma interface assembly HT4400 and HPR installation

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