Hot Tap P & O 2142018 - Wheeler-Rex
8100, 8200, 8300 8201, 8202, 8203, 8204, 8205, 8206, 8209 W ‐R T : 800‐321‐7950 02132018 A ,O 440‐998‐2788 F . . USA : 440‐992‐2925 .
2 I NSTRUCTIONS FOR 3/4”, 1”, 1-1/4” DIAMETER T APS F IGURE 1 A H OT T AP S PINDLE B H OT T AP S LEEVE C H OT T AP F EED S CREW D A DAPTER E A DAPTER F LUSH V ALVE F R ATCHET (N OT S HOWN ) G S OCKET (N OT S HOWN ) F IGURE 2 1. Attach service saddle to the pipe according to the manufacturer’s specs 2. Attach corporation stop to saddle. Ensure that it is tight and in the open position.
3 F IGURE 3 1. S ELECT 1 2. 3. 3 2 THE PROPER VALVE ADAPTER , (NPT, CTS AND BSPT CONNECTIONS AVAILABLE . S ELECT THE PROPER SHELL CUTTER FOR THE PIPE MATERIAL TO BE CUT . A. S HELL CUTTERS FOR STEEL , COPPER , DUCTILE IRON AND PLASTIC S ELECT THE PROPER SHAFT OR COMBINATION OF SHAFTS TO ALLOW THE PROPER STROKE LENGTH TO CUT THROUGH THE PIPE AND TO BE RETRACTED ABOVE THE CORPORATION STOP AFTER THE CUT . NOTE: N OT ALL ADAPTERS AND SHELL CUTTERS ARE SHOWN . P F IGURE 4 1. A TTACH THE PROPER VALVE 2. ADAPTER TO THE CORPORATION STOP . E NSURE THAT THE ADAPTER ’ S FLUSH VALVE IS IN THE OPEN POSITION . T HIS ALLOWS THE CHIPS TO BE FLUSHED OUT OF THE SYSTEM .
4 F 5 1. S LIDE H OT T AP S LEEVE (“B” F IG ) 2. 3. 4. F 6 DOWN TO ENGAGE THE THREADS OF THE HOT TAP FEED SCREW . T URN H OT T AP S LEEVE CLOCKWISE UNTIL SHELL CUTTER TOUCHES PIPE . U SING THE SOCKET AND RATCHET , ROTATE THE HOT TAP SPINDLE (“A”F IG 1) CLOCKWISE WHILE CONTINUALLY APPLYING PRESSURE . ( BY TURNING THE HOT TAP SLEEVE (“B” FIG 1). D RILL THROUGH THE PIPE UNTIL NO RESISTANCE IS FELT WHEN ADVANCING THE HOT TAP SLEEVE . 1. A FTER HOLE IS DRILLED THROUGH THE PIPE , RETRACT H OT T AP S LEEVE BY TURNING COUNTER CLOCKWISE . 2. D ISENGAGE THREADS AND PULL UP ON H OT T AP S LEEVE TO ENSURE PROPER CLEARANCE BETWEEN H OT T AP S HELL CUTTER AND CORPORATION STOP .
5 F IGURE 7 1. T URN ADAPTER VALVE TO THE “ OFF ” POSITION . 2. W ITH A WRENCH , TURN THE 3. CORPORATION STOP VALVE TO THE “ OFF ” POSITION . R EMOVE ADAPTER FROM CORPORATION STOP .
6 I NSTRUCTIONS FOR 1-1/2” AND 2” DIAMETER T APS 1. I NSERT PILOT DRILL INTO ARBOR . B E SURE TO ALIGN FLAT FOR SET SCREW AND TIGHTEN WITH ALLEN KEY . I F YOU HAVE THIS STYLE 1-1/2” AND 2” ARBOR , REMOVE THREADED INSERT AND WASHER FROM SHELL CUTTER . 2. T URN SHELL CUTTER CLOCKWISE ONTO THREADED SHAFT OF ARBOR . B E 3. 4. SURE TO ALIGN HOLES IN ARBOR WITH HOLES IN SHELL CUTTER S LIDE COLLER PINS THROUGH ARBOR AND INTO SHELL CUTTER . T URN SHAFT CLOCKWISE ONTO OPPOSITE THREADED END OF ARBOR . U SE WRENCHES ON “ FLATS ” OF BOTH ARBOR AND SHAFT TO TIGHTEN SHAFT AGAINST COLLAR . 1-1/2” & 2” Shells 908097 Threaded Adapter
801000 700932 803001 700933 802051 6515 276392 908095 908094 903071 903072 802053 2 3 4 5 6 7 8 9 10 11 12 Model 8100 1" NPT ADAPTER **NOT SHOWN** 1" HSS CUTTER SHELL **NOT SHOWN** 11/16" HSS CUTTER SHELL PILOT DRILL 1/4-20 x 1/4" CUP POINT SET SCREW 11/16" x 1/2" 6 PT SOCKET RATCHET, 1/2" SQ DRIVE 1 3/4" NPT ADAPTER ADAPTER, SHORT 3/4" & 1" ADAPTER SHAFT EXTENSION HOT TAP BODY ASSEMBLY Part No Description 1 Item 1 1 1 1 1 1 1 1 1 1 1 1 Qty 7
1 2 3 4 5 6 7 8 9 10 11 12 Item 801000 700932 803001 700933 802050 6515 276392 908095 908094 903071 903072 802052 1 1 1 1 1 1 1 1 1 1 1 1 Model 8200 Qty HOT TAP BODY ASSEMBLY EXTENSION 3/4" & 1" ADAPTER SHAFT ADAPTER, SHORT 1 3/4" CTS ADAPTER RATCHET, 1/2" SQ. DRIVE 11/16" x 1/2" 6 PT SOCKET 1/4-20 x 1/4" CUP POINT SET SCREW PILOT DRILL 11/16" HSS CUTTER SHELL 1" HSS CUTTER SHELL **NOT SHOWN** 1" CTS ADAPTER **NOT SHOWN** Part No Description 8
1 2 3 4 5 6 7 8 9 10 11 12 Item 801000 700932 803001 700933 802071 6515 276392 908095 908094 903071 903072 802072 HOT TAP BODY ASSEMBLY EXTENSION 3/4" & 1" ADAPTER SHAFT ADAPTER, SHORT 3/4" BSPT ADAPTER RATCHET, 1/2" SQ. DRIVE 11/16" x 1/2" 6 PT SOCKET 1/4-20 x 1/4" CUP POINT SET SCREW PILOT DRILL 11/16" HSS CUTTER SHELL 1" HSS CUTTER SHELL ***NOT SHOWN*** 1" BSPT ADAPTER ***NOT SHOWN*** Part No Description 1 1 1 1 1 1 1 1 1 1 1 1 Qty 9
1 2 3 4 5 6 7 8 9 10 11 12 Item 801000 700932 803001 700933 6515 276392 908095 908094 5800 5801 802050 802052 Model 8201 HOT TAP BODY ASSEMBLY EXTENSION 3/4" & 1" ADAPTER SHAFT ADAPTER, SHORT RATCHET, 1/2" SQ. DRIVE MALE 11/16" x 1/2" 6 PT SOCKET 1/4-20 x 1/4" CUP POINT SET SCREW PILOT DRILL 3/4" CUTTER SHELL 1" CUTTER SHELL 3/4" CTS VALVE ADAPTER 1" CTS VALVE ADAPTER Part No Description 1 1 1 1 1 1 1 1 1 1 1 1 Qty Part No: 8201 3/4” to 1” CTS for Plas c 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Item 801000 700932 803001 700933 6515 276392 908095 908094 5800 5801 802050 802052 802084 802085 802056 802058 701440 Model 8202 HOT TAP BODY ASSEMBLY EXTENSION 3/4" & 1" ADAPTER SHAFT ADAPTER, SHORT RATCHET, 1/2" SQ. DRIVE MALE 11/16" x 1/2" 6 PT SOCKET 1/4-20 x 1/4" CUP POINT SET SCREW PILOT DRILL 3/4" CUTTER SHELL 1" CUTTER SHELL 3/4" CTS VALVE ADAPTER 1" CTS VALVE ADAPTER 1 1/2" SHELL CUTTER 2" PLASTIC SHELL CUTTER 1 1/2" CTS FLARE ADAPTER 2" CTS FLARE ADAPTER LARGE HOT TAP ARBOR ASSEMBLY Part No Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Qty Part No: 8202 3/4” to 2” CTS for Plas c 11
1 2 3 4 5 6 7 8 9 10 11 12 Item 801000 700932 803001 700933 6515 276392 908095 908094 904065 904066 802050 802052 Model 8203 HOT TAP BODY ASSEMBLY EXTENSION 3/4" & 1" ADAPTER SHAFT ADAPTER, SHORT RATCHET, 1/2" SQ. DRIVE MALE 11/16" x 1/2" 6 PT SOCKET 1/4-20 x 1/4" CUP POINT SET SCREW PILOT DRILL 3/4" CARBIDE TIP SHELL FOR DI 1" CARBIDE TIP SHELL FOR DI 3/4" CTS VALVE ADAPTER 1" CTS VALVE ADAPTER Part No Description 1 1 1 1 1 1 1 1 1 1 1 1 Qty Part No: 8203 3/4” to 1” CTS for Duc le Iron and Cast Iron 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Item 801000 700932 803001 700933 6515 276392 908095 908094 904065 904066 802050 802052 904068 904069 802056 802058 701440 Model 8204 HOT TAP BODY ASSEMBLY EXTENSION 3/4" & 1" ADAPTER SHAFT ADAPTER, SHORT RATCHET, 1/2" SQ. DRIVE MALE 11/16" x 1/2" 6 PT SOCKET 1/4-20 x 1/4" CUP POINT SET SCREW PILOT DRILL 3/4" CARBIDE TIP SHELL FOR DI 1" CARBIDE TIP SHELL FOR DI 3/4" CTS VALVE ADAPTER 1" CTS VALVE ADAPTER 1 1/2" CARBIDE HOLE SAW 2" CARBIDE HOLE SAW 1 1/2" CTS FLARE ADAPTER 2" CTS FLARE ADAPTER LARGE HOT TAP ARBOR ASSEMBLY Part No Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Qty Part No: 8204 3/4” to 2” CTS for Duc le Iron and Cast Iron 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 Item 801000 700932 803001 700933 6515 276392 908095 908094 5800 5801 802050 802052 904065 904066 Model 8205 HOT TAP BODY ASSEMBLY EXTENSION 3/4" & 1" ADAPTER SHAFT ADAPTER, SHORT RATCHET, 1/2" SQ. DRIVE MALE 11/16" x 1/2" 6 PT SOCKET 1/4-20 x 1/4" CUP POINT SET SCREW PILOT DRILL 3/4" CUTTER SHELL 1" CUTTER SHELL 3/4" CTS VALVE ADAPTER 1" CTS VALVE ADAPTER 3/4" CARBIDE TIP SHELL FOR DI 1" CARBIDE TIP SHELL FOR DI Part No Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Qty Part No: 8205 3/4” to 1” CTS for Plas c, Duc le Iron and Cast Iron 14
1 2 3 4 5 6 7 8 9 10 Item 801000 700932 803001 700933 6515 276392 908095 908094 5800 5801 Model 8206 1 1 1 1 1 1 1 1 1 1 Qty 11 12 13 14 15 16 17 18 19 20 21 Item 802050 802052 802084 802085 802056 802058 701440 904068 904069 904065 904066 Model 8206 3/4" CTS VALVE ADAPTER 1" CTS VALVE ADAPTER 1 1/2" SHELL CUTTER 2" Plastic Shell Cutter 1 1/2" CTS Flare Adapter 2" CTS Flare Adapter LARGE HOT TAP ARBOR ASSY 1 1/2" CARBIDE HOLE SAW 2" CARBIDE HOLE SAW 3/4" Carbide Tip Shell for DI 1" Carbide Tip Shell for DI Part No Description Part No: 8206 3/4” to 2” CTS for Plas c, Duc le Iron and Cast iron HOT TAP BODY ASSEMBLY EXTENSION 3/4" & 1" ADAPTER SHAFT ADAPTER, SHORT RATCHET, 1/2" SQ. DRIVE MALE 11/16" x 1/2" 6 PT SOCKET 1/4-20 x 1/4" Cup Point Set Screw PILOT DRILL 3/4" CUTTER SHELL 1" CUTTER SHELL Part No Description 1 1 1 1 1 1 1 1 1 1 1 Qty 15
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19 OUTLET SIDE CAN HAVE A VARIETY OF END CONNECTIONS: MUELLER 110 COMPRESSION CONNECTION MUELLER INSTA-TITE CONNECTION COPPER FLARE INSIDE IRON PIPE OUTSIDE IRON PIPE INCREASING IRON PIPE MUELLER COUPLING THREADS NPT CONNECTION COMPRESSION CONNECTION COPPER FLARE CONNECTION INLET SIDE TYPICALLY AN AWWA TAPER THREAD (ie MUELLER ‘CC’ THREAD) ATTACHES EITHER TO A SERVICE SADDLE OR TAPPED DIRECTLY INTO A WATER MAIN LINE (OTHER INLET CONNECTIONS AVAILABLE) SERVICE SADDLE WATER FLOW
20 Corporation Stops & Adapters Mueller ¾” Copper Flare & 110 Compression Conn. CTS (Corp Stops) have the same threads. Mueller 1” Copper Flare & 110 Compression Conn. CTS (Corp Stops) have the same threads. ¾” Mueller 110 Compression Conn. CTS (Corp Stop) Use Wheeler #802050 ¾” CTS Flare Adapter ¾” Mueller Copper Flare (Corp Stop) Use Wheeler #802050 ¾” CTS Flare Adapter 1” Mueller 110 Compression Conn. CTS (Corp Stop) Use Wheeler #802052 1” CTS Flare Adapter 1” Mueller Copper Flare (Corp Stop) Use Wheeler #802052 1” CTS Flare Adapter 1 ½” Mueller 110 Compression Conn. CTS (Corp Stop) Use Wheeler #802060 1-½” Mueller Adapter 1 ½” Mueller Copper Flare (Corp Stop) Use Wheeler #802056 1-½” CTS Flare Adapter 2” Mueller 110 Compression Conn. CTS (Corp Stop) Use Wheeler #802061 2” Mueller Adapter 2” Mueller Copper Flare (Corp Stop) Use Wheeler #802058 2” CTS Flare Adapter
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22 Wheeler‐Rex Ashtabula, Ohio Tel: 800‐321‐7950 or 440‐998‐2788 Fax: 440‐992‐2925 wheeler@wheelerrex.com www.wheelerrex.com
6 instructions for 1-1/2" and 2" diameter taps 1. insert pilot drill into arbor.be sure to align flat for set screw and tighten with allen key.if you have this style 1-1/2" and 2" arbor, remove threaded insert and washer from shell cutter. 2. turn shell cutter clockwise onto threaded shaft of arbor.be sure to align holes in arbor with holes in shell cutter
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of the hot tap feed screw. 2. turn hot tap sleeve clockwise until shell cutter touches pipe. 3. using the socket and ratchet, rotate the hot tap spindle ("a"fig1) clockwise while continually applying pressure. (by turning the hot tap sleeve ("b"fig1). 4. drill through the pipe until no resistance is felt when advancing the hot tap .
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The program, which was designed to push sales of Goodyear Aquatred tires, was targeted at sales associates and managers at 900 company-owned stores and service centers, which were divided into two equal groups of nearly identical performance. For every 12 tires they sold, one group received cash rewards and the other received
the hot tap location to access and assemble the hot-tap d Removal of concrete and corrosion coating e 3 ea x hot taps (12”, 14” and 16”) on live line f 5 ea x connecting spools Water Depth 110m Hot tap assembly in water Hot tap assembly lowered Hot tap Clamp on the
Hot Tapping Basic procedure Install fitting and valve on existing pipeline Install hot tap machine Perform hot tap through the open valve (special device retains the ‘coupon’ removed during the operation) Cutter assembly retracted Hot tap valve closed Hot tap machine removed to allow connection to new pipe 2 Hot Tapping is a specialist t
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8" Subsea Hot Tap Pipeline Tie-in 8" Pipeline Tie-In: 24" x 8" #900 Mechanical Hot Tap Fitting SureTap ST410-90 Hot Tapping Machine Hot tap assembly deployed horizontally then rigged into vertical under the protection structure for 12 o'clock hot tap
