The Quality Name In Wire Rope Fittings

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AQUALLINE PRODUCTS THE QUALITY NAME IN WIRE ROPE FITTINGS

AQUALLINE PRODUCTS Introduction Global Rope Fittings is a producer and stockholder of (custom-made) wire rope fittings. From our 2000 m² warehouse in Germany we supply customers worldwide. Based on our experiences in the field, which date back more than 25 years, we bring our best products to the market: the AQUALLINE range. We believe in long term relationships with our customers and assist in finding constructive solutions to product challenges, either from our standard AQUALLINE range or by designing new, custom-made end fittings. 2

AQUALLINE PRODUCTS Global Rope Fittings the Best Choice for Sockets Quality All sockets are made from high-quality cast steel and are suitable for low temperature environments. The material used has an impact value of 50 J at -20 C Charpy-V. On request, we can also provide 27 J at -46 C. Proof loading of the AQUALLINE Sockets is standard at 40% of the Minimum Breaking Load. Our Wedge Sockets comply with the EN 13411-6 norm. Our Open Japanese Sockets meet the JIS F 3432-1995 norm and exceed the required MBL. Our Solid Thimbles comply with the prEN 13411-9 norm and our Clips with the EN 13411-5. Design The AQUALLINE Sockets are designed with efficiency, longer life-span, safety and usability in mind our re-design-philosophy! The Anchor Pendant Serie has an increased wall thickness to enable a higher MBL. The Spelter Serie has a cylindrical base end for better clamping and vertical alignment of the rope. The Wedge Sockets allow for quicker assembly due to the extra long jaws. The Open Japanese Sockets are designed with a higher-grade material and therefore offer a higher MBL. Finish All AQUALLINE Sockets are available in aqua-blue primer (RAL 5018) or can be supplied in a hot dip galvanized finish. 3

AQUALLINE PRODUCTS Re-Designed to Perfection Re-Designed to Perfection The AQUALLINE Sockets have some progressive design features that offer interesting benefits in comparison to the standard socket design. With these design features we focus on the socket, but also pay close attention to the handling and life-span of the wire rope. The AQUALLINE Sockets have some progressive design features that offer interesting benefits in All our to products are designed withWith efficiency, longer life-span, safety andsocket, comparison the standard socket design. these design features we focus on the usability in mind - our re-design-philosophy! but also pay close attention to the handling and life-span of the wire rope. All our products are designed with efficiency, longer life-span, safety and usability Anchor Pendant Series in mind - our re-design-philosophy! The weakest part of the socket is the cone and not the bow as is often assumed. ForSeries that reason, we have put 15-20% more material in the Anchor Pendant bottom part of the cone. Dueis to increased wall thickness the weakest The weakest of the socket thethe cone and not the bow as is oftenofassumed. For that reason, part of the socket, a much higher MBL can be achieved. we have put 15-20% more material in the bottom of the cone. Due to the increased wall thickness of the weakest part of the socket, a much higher MBL can be achieved. THE CONE IS THE WEAKEST PART OF THE SOCKET 4

LOAD AQUALLINE PRODUCTS RESIN SOCKETING OF STEEL WIRE ROPE LOAD Courtesy of J.M. Dodd B.Sc – Millfield Enterprises PRESSURE BUILD-UP CYLINDRICAL BOTTOM 15% MORE MATERIAL 5

Spelter Series AQUALLINE PRODUCTS We have designed a cylindrical bottom for our Spelter Sockets. The Spelter Series practical advantage is that the rope can be better aligned and clamped during socketing. Moreover, the can be more The easily re-worked We have designed a cylindrical bottom forinlets our Spelter Sockets. practical advantage is that without losing much capacity. A non-rotating deviceMoreover, preventsthe rotating the rope can be better aligned and clamped during socketing. inlets can be more backing out oflosing the cone and assembly. As with the and easilyand re-worked without much during capacity.transport A non-rotating device prevents rotating Anchor all Spelter a reinforced bottom Series, all backing out ofPendant the cone Series, during transport and Sockets assembly.have As with the Anchor Pendant part that lead a higher MBL. Spelter Sockets haveto a reinforced bottom part that lead to a higher MBL. DUE TO THE HIGHER TOLERANCE ON HP-ROPE WE HAVE INCREASED THE WIRE INLET UP TO 5% PRACTICAL DURING SOCKETING Japanese Series Japanese For ourSeries Open Japanese Sockets, we have used a higher grade material (also suitable for Sockets, low temperatures, C) and wematerial have remodelled For our Open Japanese we have used-46 a higher grade (also suitablethe for low original Open JIS Socket. This a 20-30% MBL. temperatures, -46 C)Spelter and we have remodelled theresults originalinOpen Spelterhigher JIS Socket. This results in a 20-30% higher MBL. Wedge Series Wedge Series The length of the jaws hasjaws beenhas extended with 15%, which more space for more assembling The length of the been extended with leaves 15%, which leaves the socket theassembling dead-end connection. The length of our Wedge Sockets also spacetofor the socket tobody the dead-end connection. The isbody increased, is enlarged. lengthand of the ourwedge Wedge Sockets is also increased, and the wedge is enlarged. 6

AQUALLINE PRODUCTS The inner radius of the wedge and the body stays the same. With all The inner radius of the wedge and the body stays the same. With all these adaptations we these adaptations we reach the maximum rope support and maintain reach the maximum rope support and maintain equal pressure in the rope. equal pressure in the rope. BIGGER OUTER RADIUS WEDGE (the bottom wedge is from GRF) SQUARE NOTCH LONGER JAWS AND BODY The square notch in the bottom section of the wedge avoids damage of the rope and wedge during disassembling. Thisinincreases the endurance the wedge wire rope and wedge. The square notch the bottom section ofofthe avoids damage of As a the result of alland these improvements, we achieve an 80% efficiency rating. rope wedge during disassembling. This increases the endurance of the wire rope and wedge. As a result of all these improvements, we achieve an 80% efficiency rating. 7

AQUALLINE PRODUCTS Certificates and Documents Global Rope Fittings is ISO 9001:2015 certified by Det Norske Veritas (DNV GL). All our AQUALLINE Sockets come with the following certificates: Declaration of Compliance according to EN 10204-2.1, containing - Certificate Number - Wire Rope Diameter - Minimum Breaking Load (MBL) - Quantity - Order Number Material Certificate according to EN 10204-3.1, containing - Heat No. / Marking - Material Type - Mechanical Properties - Chemical Analysis On request, we can also offer: Material Certificate according to EN 10204-3.2 EC Declaration according to Machine Directive 98/37/EC Manufacturer’s Test Certificate according to ILO Convention No. 152 NDE Inspection Reports Witness or survey certificate by official classification body 8

AQUALLINE PRODUCTS Identification / Marking Each socket is clearly marked with a heat number, rope size, type number and company logo. heat number rope size type number and logo 9

AQUALLINE PRODUCTS Warnings and Instructions for Use General The AQUALLINE products are the strongest on today’s market and the best choice for a wire rope termination, but the pouring, use and inspection are the sole responsibility of the user. Always carefully inspect the product before use. Never use a product showing nicks, gouges or cracks, or any signs of wear to the bow, pin holes, pins or bolts. Make sure all markings are legible. Do not use products after being overloaded, side-loaded or shock-loaded. Do not modify any part. Never do any repairs, reshaping or welding on an AQUALLINE product, but contact your supplier. Incorrect use may create an unsafe situation, which could result in damage to equipment and/or serious injury or even death of personnel. Spelter Sockets Spelter socket terminations have an efficiency of 100%, based on the strength of the wire rope, but this is limited by the minimum breaking load (MBL) of the socket. Never use a wire rope with a diameter that deviates from that stated in the product tables. When using white metal, never expose a socket to a temperature of more than 300 C (570 F). When using synthetic resin, read the instructions for use and the warnings provided by the manufacturer. Sockets poured with synthetic resin must not be subjected to temperatures exceeding 115 C (240 F). Make sure the broomed wires are uniformly spaced in the basket, with the wire ends at the top of the basket. The axes of the wire rope and the socket must be aligned. Seal the base of the socket prior to pouring to prevent resin leakage. Poured sockets should not be moved for at least 15 minutes after the resin in the socket has gelled. If possible, we recommend the assembly to be proof-tested at 2/5 of the working load limit at least 1 hour after the resin in the socket has gelled. 10

AQUALLINE PRODUCTS Wedge Sockets Wedge sockets have an efficiency of 80% based on the MBL of the wire rope. Do not interchange AQUALLINE wedge sockets and wedges with non-AQUALLINE sockets and wedges. Select the wedge socket for the correct wire rope size. Do not mix wedges with different models or sizes. Instructions for use of the wedge sockets: Always mount the loaded wire rope in the centre line of the pin (see pictures below). Secure the dead end with a wire rope clip. Do not attach it to the loaded wire rope. The length of the dead end should have a minimum of 6 wire rope diameters, but also a minimum of 150 mm. The socket must be fixed to prevent rotation. After the first load, check that the wire rope and wedge are fully seated in the socket, as the load may slip if the wedge of the socket is not properly installed. 1 CORRECT 2 3 INCORRECT INCORRECT 11

AQUALLINE PRODUCTS Solid Wire Rope Thimbles Our solid Wire Rope Thimbles have an efficiency rate of 90%. When using a thimble, the wire rope should fit properly into the groove of the thimble. As with other wire rope terminations, thimbles should be regularly inspected for irregularities, such as cracks or sharp edges. Wire Rope Clips Always select a wire rope clip with the correct dimension and make sure to install the minimum number of clips required. For more detailed information on the required number of clips, please refer to the EN 13411-5 norm. The clips must be installed correctly and must be tightened to the correct torque by using a torque wrench: The bridge of the wire rope clip should always be placed on the load bearing part of the rope. The U-bolt must be placed on the rope tail (‘dead-end’). Make sure to turn back sufficient wire rope length to ensure that the required number of wire rope clips can be installed. CORRECT INCORRECT 12 How to proceed: 1. Place the first clip one bridge width from the turned back rope tail. Tighten the nuts to the specified torque. Tighten them evenly. See Figure 1. 2. When a second clip is needed, place the second clip immediately against the thimble or loop. Turn the nuts of the second clip firmly, but do not tighten them yet. See Figure 2. 3. The following clips should be placed equally between the first two clips. The additional clips should be separated by at least 1 ½ times the clip-width with a maximum of 3 times the clip-width. Tighten the nuts on each U-bolt evenly to the recommended torque, alternating from one to the other. See Figure 3.

AQUALLINE PRODUCTS Figure 1. Figure 2. Figure 3. To test the assembly, apply a load equal to or greater than loads expected in service. Check the torque value and retighten the nuts to the recommended torque using a torque wrench. Make sure to periodically check and re-tighten the nuts. 13

AQUALLINE PRODUCTS Anchor Pendant Sockets Available for wire rope sizes from ø 31 mm to ø 128 mm (1 1/4” to 5”) with an efficiency rating of 100%. The perfect socket for anchor lines. Open Spelter Sockets Available for wire rope sizes from ø 6 mm to ø 128 mm (1/4” to 5”) with an efficiency rating of 100%. Standard version with pin and cotter pin. Also available with bolt, nut and cotter pin. Closed Spelter Sockets Available for wire rope sizes from ø 6 mm to ø 128 mm (1/4” to 5”) with an efficiency rating of 100%. Open Wedge Sockets Available in sizes from ø 7 mm to ø 86 mm (5/16” to 3 3/8”) with an efficiency rating of 80%. Standard version with pin and cotter pin. Also available with bolt, nut and cotter pin. Closed Wedge Sockets Available in sizes from ø 17 mm to ø 86 mm (3/4” to 3 3/8”) with an efficiency rating of 80%. 14

AQUALLINE PRODUCTS Open Japanese Sockets Available in sizes from ø 15 mm to ø 43 mm (5/8” to 1 5/8”) with an efficiency rating of 100%. Standard with bolt, nut and cotter pin. Open Strand Spelter Sockets Available in sizes from ø 20 mm to ø 95 mm structural strand (3/4” to 3 3/4”) with an efficiency rating of 100%. Standard version with pin and cotter pin. Also available with bolt, nut and cotter pin. Adjustable Open Spelter Sockets Available for wire rope sizes from ø 18 mm to ø 48 mm (3/4” to 1 7/8”) with an efficiency rating of 100%. Standard version with pin and cotter pin. Also available with bolt, nut and cotter pin. Solid Wire Rope Thimbles Available for wire rope sizes from ø 7 mm to ø 80 mm (5/16” to 3”) with an efficiency rating of 90%. Wire Rope Clips Available for wire rope sizes from ø 4 mm to ø 89 mm (1/8” to 3 1/2”). Triangle Plates Available from size HDTP 9.5 to HDTP 500. From HDTP 25 and above, all triangle plates have a lifting eye and shackle. 15

AQUALLINE PRODUCTS Anchor Pendant Sockets ø ø Available for wire rope sizes from ø 31 mm to ø 128 mm (1 1/4” to 5”) with an efficiency rating of 100%. The perfect socket for anchor lines. 16

AQUALLINE PRODUCTS AQUALLINE ANCHOR PENDANT SOCKET. MM DIMENSIONS Model Number MBL (Mtons) For Wire Rope Ø mm APS 512 APS 517 APS 519 APS 522 APS 524 APS 526 APS 527 APS 528 APS 529 APS 530 APS 531 APS 533 APS 540 130 160 200 250 320 400 500 600 700 800 900 1000 1200 31 - 36 37 - 42 43 - 48 49 - 54 55 - 60 61 - 68 69 - 75 76 - 80 81 - 86 87 - 93 94 - 102 108 - 115 120 - 128 Approx. Resin Dimensions (mm) Volume (cc) 350 500 700 1250 1425 1850 2300 3400 4100 5200 7700 10500 14000 A B C D E F G ØH ØK 270 309 369 408 452 499 551 591 643 685 722 818 920 141 162 193 210 230 250 280 309 332 360 375 420 490 88 103 123 140 157 174 191 196 211 220 235 270 290 40 44 53 58 65 75 80 86 100 105 112 126 140 36 40 48 52 58 66 70 76 90 95 101 112 126 140 152 176 200 226 250 275 290 304 332 366 405 450 82 92 110 125 140 156 171 180 188 210 220 240 276 41 46 53 58.5 68 76 80 89 94 99 110 128 140 60 67 74 83 96 107 115 125 133 142 157 180 200 Weight (kg) 7 11 16 22 31 42 54 70 85 118 142 180 320 AQUALLINE ANCHOR PENDANT SOCKET. INCH DIMENSIONS Model Number MBL (Mtons) For Wire Rope Ø inch APS 512 APS 517 APS 519 APS 522 APS 524 APS 526 APS 527 APS 528 APS 529 APS 530 APS 531 APS 533 APS 540 130 160 200 250 320 400 500 600 700 800 900 1000 1200 1 1/4 - 1 3/8 1 1/2 - 1 5/8 1 3/4 - 1 7/8 2 - 2 1/8 2 1/4 - 2 3/8 2 1/2 - 2 5/8 2 3/4 - 2 7/8 3 - 3 1/8 3 1/4 - 3 3/8 3 1/2 - 3 5/8 3 3/4 - 4 4 1/4 - 4 1/2 4 3/4 - 5 Approx. Resin Dimensions (inch) Volume (cc) 350 500 700 1250 1425 1850 2300 3400 4100 5200 7700 10500 14000 A B C D E F G ØH ØK 10.60 12.16 14.50 16.00 17.80 19.60 21.70 23.30 25.30 27.00 28.40 32.20 36.20 5.60 6.38 7.60 8.27 9.06 9.84 11.00 12.16 13.10 14.20 14.80 16.50 19.30 3.50 4.00 4.84 5.50 6.18 6.85 7.50 7.70 8.30 8.70 9.25 10.60 11.40 1.60 1.73 2.10 2.28 2.56 2.95 3.15 3.38 3.94 4.10 4.40 5.00 5.50 1.40 1.57 1.90 2.20 2.28 2.60 2.76 3.00 3.54 3.74 4.00 4.40 5.00 5.50 6.00 6.93 7.87 8.90 9.84 10.80 11.40 12.00 13.10 14.40 16.00 17.70 3.20 3.62 4.33 4.92 5.50 6.14 6.73 7.10 7.40 8.25 8.70 9.50 10.90 1.60 1.80 2.10 2.30 2.70 3.00 3.15 3.50 3.70 3.90 4.33 5.00 5.50 2.40 2.64 2.91 3.27 3.78 4.20 4.50 4.90 5.20 5.60 6.20 7.10 7.90 Weight (lbs) 15 24 36 48 68 92 119 155 187 260 310 400 710 MBL Minimum Breaking Load All sockets are supplied in a hot dipped galvanized finish. APS 522 - APS 540 are also available in aqua-blue primer (RAL 5018). For more information read our ‘Warnings and instructions for use’. 17

AQUALLINE PRODUCTS Open Spelter Sockets with pin with bolt ø ø ø ø Available for wire rope sizes from ø 6 mm to ø 128 mm (1/4” to 5 ”) with an efficiency rating of 100%. Standard version with pin and cotter pin. Also available with bolt, nut and cotter pin. 18 ø

AQUALLINE OPEN SPELTER SOCKET. MM DIMENSIONS Model Number OSS 196 OSS 197 OSS 198 OSS 199 OSS 100 OSS 104 OSS 108 OSS 111 OSS 115 OSS 118 OSS 120 OSS 125 OSS 128 OSS 130 OSS 132 OSS 135 OSS 138 OSS 140 OSS 142 OSS 144 OSS 146 OSS 150 AQUALLINE PRODUCTS MBL For Wire Rope Structural Approx. Resin Dimensions (mm) (Mtons) Ø mm Strand Ø mm Volume (cc) 8 12 20 25 40 55 80 100 130 160 200 250 300 375 450 500 600 650 750 900 1200 1400 6-7 8 - 10 11 - 13 14 - 16 18 - 19 20 - 22 23 - 26 27 - 30 31 - 36 37 - 39 40 - 42 43 - 48 49 - 54 55 - 60 61 - 68 69 - 75 76 - 80 81 - 86 87 - 93 94 - 102 108 - 115 120 - 128 12 - 13 14 - 16 18 - 19 20 - 22 24 - 26 27 - 28 30 - 32 33 - 35 36 - 40 42 - 45 46 - 48 50 - 54 56 - 62 64 - 67 70 - 73 76 - 80 83 - 92 96 - 108 112 - 121 10 20 35 50 80 125 160 210 350 425 500 700 1250 1425 1850 2300 3400 4100 5200 7700 10500 14000 A B C D E F G ØH ØK ØP 105 122 142 171 205 238 273 306 338 394 415 467 552 603 654 696 736 790 849 922 1110 1185 46 54 64 76 89 101 114 127 139 152 165 191 216 229 248 279 305 330 356 381 440 490 40 45 51 63 76 89 101 114 127 162 165 178 228 254 273 279 286 300 318 343 450 440 19 23 27 32 40 48 58 65 72 80 85 98 108 120 133 138 145 160 175 198 220 255 34 40 48 56 68 80 98 110 124 140 148 170 186 210 230 240 250 275 300 336 370 430 9 11.2 12.7 14.5 16.5 20.5 22.5 25 28 30 33.5 39 46 53 60 73 76 79 82 89 100 113 18 20.6 25.6 32 38 45 51 57 63 76 76 89 101 113 127 133 146 159 172 191 205 225 10 13.5 15 18.5 22.5 26.8 29.5 34 40 44.5 48 53 58.5 68.5 77.5 83 89 95 99 110 128 143 20 26 30 38.5 46 55 62 70 83 90 97 112 125 135 150 160 170 180 200 215 250 270 17.5 20.6 25.4 30 35 41 51 57 63 70 76 89 95 108 121 127 133 140 152 178 195 220 Weight (kg) 0.4 0.8 1.1 1.9 3.2 5.3 8.4 11.3 16 23 29 43 64 85 119 158 186 227 280 375 525 680 AQUALLINE OPEN SPELTER SOCKET. INCH DIMENSIONS Model Number OSS 196 OSS 197 OSS 198 OSS 199 OSS 100 OSS 104 OSS 108 OSS 111 OSS 115 OSS 118 OSS 120 OSS 125 OSS 128 OSS 130 OSS 132 OSS 135 OSS 138 OSS 140 OSS 142 OSS 144 OSS 146 OSS 150 MBL For Wire Rope Structural Approx. Resin Dimensions (inch) (Mtons) Ø inch Strand Ø inch Volume (cc) 8 12 20 25 40 55 80 100 130 160 200 250 300 375 450 500 600 650 750 900 1200 1400 1/4 5/16 - 3/8 7/6 - 1/2 9/16 - 5/8 3/4 7/8 1 1 1/8 1 1/4 - 1 3/8 1 1/2 1 5/8 3 1 /4 - 1 7/8 2 - 2 1/8 2 1/4 - 2 3/8 2 1/2 - 2 5/8 2 3/4 - 2 7/8 3 - 3 1/8 3 1/4 - 3 3/8 3 1/2 - 3 5/8 3 3/4 - 4 4 1/4 - 4 1/2 4 3/4 - 5 - 1/2 9/16 - 5/8 11/16 - 3/4 13/16 - 7/8 15/16 - 1 1 1 /16 - 1 1/8 1 3/16 - 1 1/4 1 5/16 - 1 3/8 1 7/16 - 1 5/8 1 11/16 - 1 3/4 1 13/16 - 1 7/8 1 15/16 - 2 1/8 2 3/16 - 2 7/16 2 1/2 - 2 5/8 2 3/4 - 2 7/8 3 - 3 1/8 3 1/4 - 3 3/8 3 3/4 - 4 1/4 4 7/16 - 4 3/4 10 20 35 50 80 125 160 210 350 425 500 700 1250 1425 1850 2300 3400 4100 5200 7700 10500 14000 A B C 4.13 4.80 5.60 6.70 8.10 9.40 10.70 12.00 13.30 15.50 16.30 18.40 21.70 23.70 25.70 27.40 29.00 31.10 1.81 2.16 2.52 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.50 8.50 9.00 9.70 11.00 12.00 13.00 1.60 1.80 2.00 2.50 3.00 3.50 4.00 4.50 5.00 6.40 6.50 7.00 9.00 10.00 10.70 11.00 11.30 11.80 33.40 36.30 43.70 46.70 14.00 15.00 17.30 19.30 12.50 13.50 17.70 17.30 D E 0.75 1.34 0.90 1.57 1.10 1.89 1.30 2.20 1.60 2.76 1.90 3.15 2.30 4.00 2.60 4.33 2.80 4.80 3.15 5.52 3.35 5.90 3.86 6.70 4.25 7.30 4.72 8.27 5.23 9.10 5.43 9.45 5.70 9.84 6.30 10.83 6.90 7.80 8.70 10.00 11.80 13.20 14.60 17.00 F G ØH ØK ØP 0.35 0.44 0.50 0.57 0.65 0.81 0.89 1.00 1.10 1.18 1.30 1.53 1.81 2.10 2.36 2.90 3.00 3.12 0.71 0.81 1.00 1.26 1.50 1.75 2.00 2.25 2.50 3.00 3.00 3.50 4.00 4.50 5.00 5.25 5.75 6.25 0.39 0.53 0.60 0.73 0.89 1.05 1.16 1.39 1.57 1.75 1.90 2.10 2.30 2.70 3.05 3.25 3.50 3.75 0.78 1.02 1.18 1.52 1.81 2.17 2.44 2.76 3.27 3.50 3.80 4.40 4.90 5.30 5.90 6.30 6.70 7.10 0.69 0.81 1.00 1.19 1.38 1.63 2.00 2.25 2.50 2.75 3.00 3.50 3.75 4.25 4.75 5.00 5.25 5.50 3.25 3.50 4.00 4.40 6.75 7.50 8.10 8.90 3.90 7.90 4.33 8.50 5.00 9.80 8.60 10.60 Weight (lbs) 6.00 7.00 7.70 8.70 MBL Minimum Breaking Load All sockets are supplied in a hot dipped galvanized finish. OSS 111 - OSS 150 are also available in aqua-blue primer (RAL 5018). For more information read our ‘Warnings and instructions for use’. 0.9 1.8 2.4 4.2 7 11.7 18 25 35 51 64 95 141 190 260 348 410 500 615 825 1150 1500 19

AQUALLINE PRODUCTS Closed Spelter Sockets ø ø Available for wire rope sizes from ø 6 mm to ø 128 mm (1/4” to 5”) with an efficiency rating of 100%. 20

AQUALLINE CLOSED SPELTER SOCKET. MM DIMENSIONS Model Number CSS 296 CSS 297 CSS 298 CSS 299 CSS 200 CSS 201 CSS 204 CSS 207 CSS 212 CSS 215 CSS 217 CSS 219 CSS 222 CSS 224 CSS 226 CSS 227 CSS 228 CSS 229 CSS 230 CSS 231 CSS 233 CSS 240 AQUALLINE PRODUCTS MBL For Wire Rope Structural Approx. Resin Dimensions (mm) (Mtons) Ø mm Strand Ø mm Volume (cc) 8 12 20 25 40 55 80 100 130 160 200 250 300 375 450 500 600 650 750 900 1200 1400 6-7 8 - 10 11 - 13 14 - 16 18 - 19 20 - 22 23 - 26 27 - 30 31 - 36 37 - 39 40 - 42 43 - 48 49 - 54 55 - 60 61 - 68 69 - 75 76 - 80 81 - 86 87 - 93 94 - 102 108 - 115 120 - 128 12 - 13 14 - 16 18 - 19 20 - 22 24 - 26 27 - 28 30 - 32 33 - 35 36 - 40 42 - 45 46 - 48 50 - 54 56 - 62 64 - 67 70 - 73 76 - 80 83 - 92 96 - 108 112 - 121 10 20 35 50 80 125 160 210 350 425 500 700 1250 1425 1850 2300 3400 4100 5200 7700 10500 14000 A B C D E F G ØH ØK 102 120 140 162 194 224 253 282 312 358 390 443 502 550 597 46 54 64 76 89 101 114 127 139 152 165 190 216 229 248 45 52 59 65 78 90 103 116 130 155 171 198 224 248 270 11 14 17 21 27 33 36 39 43 51 54 55 62 73 79 14 17.5 23 26 32 38 45 51 57 63 70 76 82 92 102 38 44 53 67 77 92 101 114 127 140 148 171 193 219 241 22 24 30 36 42 50 57 65 71 80 84 95 111 125 140 10 13.5 15 18.5 22.5 26.8 29.5 34 40 44.5 48 53 58.5 68.5 77.5 20 26 30 38.5 46 55 62 70 83 90 97 112 125 135 150 644 689 736 788 845 965 1070 279 305 330 356 381 440 490 286 298 311 330 356 400 450 79 86 95 102 108 125 130 124 133 146 159 178 190 205 273 292 311 330 362 405 450 159 171 184 197 216 235 260 83 89 95 99 110 128 143 160 170 180 200 215 250 270 Weight (kg) 0.3 0.5 0.7 1.3 2.1 3.6 5.1 7 10.4 15 18.5 27.5 39.5 51 67 96 118 142 175 230 315 390 AQUALLINE CLOSED SPELTER SOCKET. INCH DIMENSIONS Model Number CSS 296 CSS 297 CSS 298 CSS 299 CSS 200 CSS 201 CSS 204 CSS 207 CSS 212 CSS 215 CSS 217 CSS 219 CSS 222 CSS 224 CSS 226 CSS 227 CSS 228 CSS 229 CSS 230 CSS 231 CSS 233 CSS 240 MBL For Wire Rope Structural Approx. Resin Dimensions (inch) (Mtons) Ø inch Strand Ø inch Volume (cc) 8 12 20 25 40 55 80 100 130 160 200 250 300 375 450 500 600 650 750 900 1200 1400 1/4 5/16 - 3/8 7/16 - 1/2 9/16 - 5/8 3/4 7/8 1 1 1/8 1 1/4 - 1 3/8 1 1/2 1 5/8 3 1 /4 - 1 7/8 2 - 2 1/8 2 1/4 - 2 3/8 2 1/2 - 2 5/8 2 3/4 -2 7/8 3 - 3 1/8 3 1/4 - 3 3/8 3 1/2 - 3 5/8 3 3/4 - 4 4 1/4 - 4 1/2 4 3/4 - 5 - 1/2 9/16 - 5/8 1 1/16 - 3/4 1 3/16 - 7/8 15/16 - 1 1 1 /16 - 1 1/8 1 3/16 - 1 1/4 1 5/16 - 1 3/8 1 7/16 - 1 5/8 1 11/16 - 1 3/4 1 13/16 - 1 7/4 1 15/16 - 2 1/8 2 3/16 - 2 7/16 2 1/2 - 2 5/8 2 3/4 - 2 7/8 3 - 3 1/8 3 1/4 - 3 3/8 3 3/4 - 4 1/4 4 7/16 - 4 3/4 10 20 35 50 80 125 160 210 350 425 500 700 1250 1425 1850 2300 3400 4100 5200 7700 10500 14000 A B C D E F G ØH ØK 4.00 4.70 5.50 6.40 7.60 8.80 10.00 11.10 12.30 14.10 15.40 17.40 19.80 21.70 23.50 25.40 27.10 29.00 31.00 33.30 38.00 42.00 1.81 2.16 2.52 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.50 8.50 9.00 9.76 11.00 12.00 13.00 14.00 15.00 17.30 19.30 1.77 2.00 2.32 2.56 3.07 3.54 4.05 4.60 5.12 6.10 6.70 7.80 8.50 9.76 10.60 11.30 11.70 12.20 13.00 14.00 15.70 17.70 0.43 0.55 0.67 0.83 1.06 1.30 1.42 1.54 1.70 2.00 2.13 2.17 2.40 2.87 3.10 3.10 3.40 3.70 4.00 4.30 5.00 5.10 0.55 0.69 0.91 1.02 1.26 1.50 1.77 2.00 2.24 2.48 2.76 3.00 3.23 3.63 4.00 4.90 5.20 5.70 6.50 7.00 7.50 8.10 1.50 1.74 2.10 2.52 2.95 3.54 4.00 4.50 5.00 5.60 5.90 6.70 7.60 8.60 9.50 10.70 11.50 12.30 13.00 14.30 16.00 17.70 0.87 0.95 1.18 1.42 1.65 1.97 2.24 2.56 2.80 3.10 3.20 3.74 4.37 4.92 5.50 6.30 6.70 7.20 7.80 8.50 9.30 10.30 0.39 0.53 0.60 0.73 0.89 1.05 1.16 1.39 1.57 1.75 1.90 2.10 2.30 2.70 3.05 3.25 3.50 3.75 3.90 4.33 5.00 5.60 0.78 1.02 1.18 1.52 1.81 2.17 2.44 2.76 3.27 3.50 3.80 4.40 4.90 5.30 5.90 6.30 6.70 7.10 7.90 8.50 9.80 10.60 Weight (lbs) 0.7 1.1 1.6 3 4.5 8 11 15 23 33 41 61 87 112 148 211 258 312 385 506 695 860 MBL Minimum Breaking Load All sockets are supplied in a hot dipped galvanized finish. CSS 207 - CSS 240 are also available in aqua-blue primer (RAL 5018). For more information read our ‘Warnings and instructions for use’. 21

AQUALLINE PRODUCTS Open Wedge Sockets with pin ø with bolt ø Available in sizes from ø 7 mm to ø 86 mm (5/16” to 3 3/8”) with an efficiency rating of 80%. Standard version with pin and cotter pin. Also available with bolt, nut and cotter pin. Meets the performance requirements of the EN 13411-6 norm. 22

AQUALLINE PRODUCTS AQUALLINE OPEN WEDGE SOCKET. MM DIMENSIONS Model Number MBL (Mtons) For Wire Rope Dimensions (mm) Ø mm A D E OWS 0.25 OWS 0.5 OWS 1 OWS 2 OWS 3 OWS 4 OWS 5 OWS 6 OWS 7 OWS 8 OWS 9 OWS 10 OWS 11 OWS 12 OWS 13 OWS 14 OWS 15 8 12 20 25 40 55 80 100 120 130 160 200 250 300 375 450 600 7-8 9 - 10 11 - 13 14 - 16 17 - 19 20 - 22 23 - 26 27 - 29 30 - 32 34 - 36 37 - 39 40 - 42 43 - 48 49 - 52 54 - 58 60 - 68 72 - 76 130 150 183 224 272 312 370 413 455 508 548 589 674 733 816 950 1057 20 23 27 32 40 48 58 65 72 76 80 85 98 108 120 133 145 34 40 48 56 68 80 100 110 124 132 140 150 170 186 210 230 250 OWS 16 650 81 - 86 1160 160 275 F G 9 18 11 20.5 12.7 25.6 14.5 32 16.5 38 20.5 45 22.5 51 25 57 28 63 28 70 30 76 33 76 39 89 46 101 53 113 60 127 76 146 79 159 Weight (kg) H ØP X 110 125 156 192 232 264 312 348 384 432 468 504 576 625 696 817 912 17.5 20.6 25.4 30 35 41 51 57 63 63 70 76 89 95 108 121 133 40 45 60 65 70 80 90 100 110 125 140 155 175 195 220 250 280 0.7 1.2 2.3 3.6 6.3 10.3 16 21.5 30 36 50 60 90 125 175 250 400 1000 140 330 515 AQUALLINE OPEN WEDGE SOCKET. INCH DIMENSIONS Model Number MBL (Mtons) OWS 0.25 OWS 0.5 OWS 1 OWS 2 OWS 3 OWS 4 OWS 5 OWS 6 OWS 7 OWS 8 OWS 9 OWS 10 OWS 11 OWS 12 OWS 13 OWS 14 OWS 15 8 12 20 25 40 55 80 100 120 130 160 200 250 300 375 450 600 OWS 16 650 For Wire Rope Dimensions (inch) Ø inch A D E F G H 0.80 0.90 1.06 1.26 1.58 1.90 2.28 2.60 2.80 3.00 3.15 3.35 3.86 4.25 4.70 5.24 5.70 1.34 1.60 1.90 2.20 2.76 3.15 3.94 4.33 4.80 5.20 5.50 5.90 6.70 7.32 8.26 9.10 9.84 0.35 0.43 0.50 0.57 0.65 0.81 0.89 1.00 1.10 1.10 1.20 1.30 1.53 1.81 2.10 2.36 3.00 0.70 0.83 1.00 1.26 1.50 1.77 2.00 2.25 2.50 2.75 3.00 3.00 3.50 4.00 4.50 5.00 5.75 4.30 4.92 6.14 7.56 9.13 10.40 12.30 13.70 15.10 17.00 18.40 19.85 22.70 24.60 27.40 32.10 35.90 ØP X Weight (lbs) 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 - 1 7/8 2 2 1/4 2 1/2 3 5.12 5.90 7.20 8.80 10.70 12.30 14.60 16.30 17.90 20.00 21.50 23.20 26.50 28.90 32.10 37.40 41.60 0.69 1.60 0.81 1.77 1.00 2.36 1.18 2.56 1.38 2.76 1.60 3.15 2.00 3.54 2.25 3.94 2.50 4.33 2.50 4.92 2.75 5.50 3.00 6.10 3.50 6.90 3.75 7.70 4.25 8.66 4.75 9.84 5.25 11.00 1.6 2.6 4.6 8 14 22.5 35 47.5 66 79 110 132 198 275 385 550 880 3 1/4 - 3 3/8 45.70 10.80 10.80 3.10 6.25 39.40 5.50 13.00 1130 5/16 3/8 7/16 9/16 - 1/2 - 5/8 3/4 7/8 MBL Minimum Breaking Load X Depending on the actual wire rope diameter, rope construction and fill factor All sockets are supplied in a hot dipped galvanized finish. OWS 4 - OWS 16 are also available in aqua-blue primer (RAL 5018). For more information read our ‘Warnings and instructions for use’. 23

AQUALLINE PRODUCTS Closed Wedge Sockets F G E D H A Available in sizes from ø 17 mm to ø 86 mm (3/4” to 3 3/8”) with an efficiency rating of 80%. Meets the performance requirements of the EN 13411-6 norm. 24

AQUALLINE PRODUCTS AQUALLINE CLOSED WEDGE SOCKET. MM DIMENSIONS Model Number CWS 303 CWS 304 CWS 305 CWS 306 CWS 307 CWS 308 CWS 309 CWS 310 CWS 311 CWS 312 CWS 313 CWS 314 CWS 315 CWS 316 MBL (Mtons) 40 55 80 100 120 130 160 200 250 300 375 450 600 650 For Wire Rope Dimensions (mm) Ø mm 17 - 19 20 - 22 23 - 26 27 - 29 30 - 32 34 - 36 37 - 39 40 - 42 43 - 48 49 - 52 54 - 58 60 - 68 72 - 76 81 - 86 A D E F G H X 317 368 422 473 519 580 620 665 750 820 890 1045 1200 40 45 52 58 62 66 72 80 90 100 106 120 140 36 40 45 50 55 60 66 72 80 90 95 105 120 100 115 130 150 160 168 175 195 220 242 255 280 330 42 50 60 65 72 76 82 90 100 110 120 130 150 277 323 370 415 457 514 548 585 660 720 784 925 1060 100 110 125 140 160 175 190 210 240 260 280 330 400 1340 155 130 375 170 1185 475 Weight (kg) 7 9 14 22 30 38 49 65 110 140 170 240 380 490 AQUALLINE CLOSED WEDGE SOCKET. INCH DIMENSIONS Model Number CWS 303 CWS 304 CWS 305 CWS 306 CWS 307 CWS 308 CWS 309 CWS 310 CWS 311 CWS 312 CWS 313 CWS 314 CWS 315 CWS 316 MBL (Mtons) 40 55 80 100 120 130 160 200 250 300 375 450 600 650 For Wire Rope Dimensions (inch) Ø inch 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 - 1 7/8 2 2 1/4 2 1/2 3 3 1/4 - 3 3/8 A D E F G H X 12.50 14.50 16.60 18.60 20.50 22.80 24.40 26.20 29.50 32.30 35.00 41.10 47.20 52.80 1.60 1.80 2.00 2.30 2.50 2.60 2.80 3.15 3.50 4.00 4.20 4.70 5.50 6.10 1.40 1.60 1.80 2.00 2.15 2.50 2.60 2.80 3.15 3.50 3.70 4.10 4.70 5.10 4.00 4.50 5.10 5.90 6.30 6.60 6.90 7.70 8.70 9.50 10.00 11.00 13.00 14.80 1.65 2.00 2.30 2.60 2.80 3.00 3.20 3.50 4.00 4.30 4.70 5.10 5.90 6.70

Solid Wire Rope Thimbles Our solid Wire Rope Thimbles have an efficiency rate of 90%. When using a thimble, the wire rope should fit properly into the groove of the thimble. As with other wire rope terminations, thimbles should be regularly inspected for irregularities, such as cracks or sharp edges. Wire Rope Clips

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