PRODUCT AND SERVICES GUIDE - Banlaw
PRODUCT AND SERVICES GUIDEPioneers ofUnified FuelManagementbanlaw.com(VERSIONFIVE)
PIONEERS OF UNIFIED FUSYSTEMS SOFTWARE& ERP INTEGRATIONFUEL MANAGEMENT& SECURITYACCURATE &SAFE REFUELLINGMECHANICAL& ELECTRICALENGINEERINGHIGH SPEEDFILLING SYSTEMS& COMPONENTS
UEL MANAGEMENT (UFM)FUEL SYSTEMS SERVICING& ACCOUNTABILITYCARBON EMISSIONMANAGEMENT & TAX REPORTINGFUEL CLEANLINESS
Barrick GoldGlobal(Multiple large, complex sites)In 2010, Barrick Gold selected FuelTrack astheir Global fuel management system. Now, Banlawmanage 14 Barrick sites across five countries withmore than 400 million litres p.a. of diesel measured andaccounted for with a level of accuracy not previouslypossible. The use of FuelTrack Enterprise softwareenables Barrick to develop a globally coherent viewof their fuel systems – all from the head office inToronto, Canada. Barrick have also selectedBanlaw to service their entire fuelinfrastructure based on Banlaw’sspecialist expertise.Pioneers ofUnified FuelManagementbanlaw.comi
OUR EXPERTISEJoin these industry leaders in mining, rail, port and roadtransport sectors who have looked to Banlaw for their RefuellingManagement Systems; Abi Group Downer Mining Liebherr Anderson Group D P World Maritime Container Anglo American Energy Resources ofAustralia Anglo CoalServices Mauritania Rail AngloGold Ashanti English Rail MMG ArcelorMittal Fortescue Metals Group Muswellbrook Coal Co Atlas Copco Hitachi Newcrest Mining Ltd Bard Engineering HWE Mining Orica Barrick Gold Industrea Pacific National Baulderstone Irish Rail Peabody Resources Bell Equipment JJ Robinson Perilya Mine BHP Billiton KTMB Malaysia QR National Bucyrus International Komatsu RailCorp Caterpillar KPC Mining Indonesia Rio Tinto Aluminium Calleja Transport Leighton Mining Rio Tinto Coal Letourneau Rio Tinto Iron Ore Sandvik Scottish RailKPC Sangatta(Large, complex site)KPC commissioned the largest Banlawinstallation to date with over 50 Banlaw FuelTrack depot consoles on one site in October 2009.Banlaw’s patented Banlaw FuelTrack Auto ID systemis successfully installed on and tracking over 2000 minevehicles including heavy, light and contractor vehicles. Fuelaccountability is consistent at 99.98% of their 630 millionlitres per year, or 1.7 million litres a day. Banlaw facilitateda new point of custody transfer agreement with KPC’sfuel supplier and is providing a full ongoing ServiceLevel Agreement through local partner AtlasCopco Fluidcon. Banlaw FuelTrack Systempayback period was 6 months. SRH Milk Haulage Taiwan Rail Thiess Contracting Translink Northern IrelandRailway United Group Rail Vale Xstrata Yancoalii
Pioneers ofUnified FuelManagementbanlaw.comiii
CONTENTSCONTENTSIntroduction to Products and Services . Page 2Fuel Management System. Page 6Non-pressurised Overfill Protection . Page 8Dry Break Refuelling. Page 10Nozzle Holsters & Anchors. Page 14Loading Arms & Break Away Valves. Page 15Filtered Vents. Page 16Standard Vents . Page 18Accessories. Page 20Check Valve Fuel Receiver. Page 21Oil Couplings - Flush Face Range. Page 22Oil Couplings - Classic Range. Page 26Underground Refuelling. Page 281
AUDITSERVICESReduce your risk and get Banlaw, theUnified Fuel Specialists, to audit yoursite and ensure you’re managing your fuelefficiently and effectively. A system audit andgap analysis from our specialist staff enablesyou to easily compare your currentposition to best practice and developintegrated solutions customisedto your budget.Pioneers ofUnified FuelManagementbanlaw.com2
INTRODUCTIONPRODUCTS AND SERVICESMECHANICAL ANDELECTRICAL ENGINEERINGSERVICESHaving quality refuelling products is a greatstart to managing your fuel but if they arenot integrated with each other and into youroperations it is wasted money. Time andagain companies install new equipment thatactually reduces their refuelling flow rates.Banlaw’s dedicated mechanical andelectrical engineering specialists are expertsin making sure your metering, flow rates,pressure, air-elimination, temperaturecorrection and filtrations systems andproducts are integrated and customisedto achieve the best fuel managementoutcomes possible on site.Banlaw invests significant resources into itsproduct and system research, developmentand quality. Our Quality Assurance System isaccredited by Lloyds Register to AS/NZS ISO9001.SOFTWARE DEVELOPMENTBanlaw is an expert in the critical area ofsoftware development. The most difficultaspect of fuel management is ensuringaccurate data capture.Banlaw’s team of specialist developersensure software is customised to improve itscompatibility with existing reporting systemsand processes. A range of wired and wirelessdata collection solutions are possible in arange of formats including cards, pins andtags. Banlaw’s enterprise software systemallows reporting to be done from a regionalor head office instead of at each mine, savingconsiderable reporting time and effort.PROJECT MANAGEMENTThe team at Banlaw can manage part of oryour entire hydrocarbon management project.With our in-depth knowledge of fuelmanagement we have the ability to developa complete fuel storage area and distributionsystems from the civil works to the installationand commissioning of tank farms, receivableand distribution areas as well as equipment.Banlaw work with your site managers andstaff to implement new systems efficientlyand effectively. Training, ongoing monitoringand reporting can all be taken care of for you.Banlaw has its own expert project staff aswell as a number of consulting and contractpartners to allow it to undertake majorprojects anywhere in the world.3
METERCALIBRATIONSERVICESBanlaw’shighly skilled andexperienced techniciansare up to date with thelatest mine safety andenvironmental standardsand operations. Banlawstaff have never had anLTI at a client site inover 30 years.Pioneers ofUnified FuelManagementbanlaw.com4Making sure that your meters areworking effectively will ensure you’renot wasting valuable resources. Properlymaintaining your meters can also be a legalrequirement. The Australian NationalMeasurement Institute requires allmeters be inspected and provenon a six monthly basis.
INTRODUCTIONPRODUCTS AND SERVICESREFUELLING FACILITIESMANAGEMENTREFUELLING COMPONENTSAND SYSTEMSIf you want to stay on top of your fuelmanagement without employing your ownfuel administrator, Banlaw’s expert staffcan be a more efficient and cost effectivealternative. They can be based on site orcome in to conduct periodic inspections,maintenance and calibrations. There is oftena benefit in having an independent thirdparty manage your facilities, separate fromyour fuel supplier and your staff.Banlaw FuelTrack provides precisemonitoring, reconciliation and centralisedreporting of any machine or vehicle’s fuel orlubricant use.Banlaw’s facilities management andmaintenance services are supported by aglobal help desk servicing Africa to theAmericas and staffed by specialists whocan solve issues on the spot. The BanlawHelp Desk offers FMS Health Checks thatproactively monitors the health of yoursystem, alerting you to issues before you evennotice them on the ground.REPAIR ANDPROGRAMMEDMAINTENANCE SERVICEBanlaw Refuelling Systemsmanufacture a variety ofindustry leading refuellinghardware with flow rates ashigh as 1000 Litres per minute.Banlaw FillSafe allows for the transfer offuel at rates of up to 1000 litres (265 gallons)per minute with zero overfill, zero tankpressure and zero spillage during refuelling.Banlaw LubeCentral is a scalablesystem that makes the transfer of oil andother fluids a clean, efficient and safeoperation. Easy to use push-to-connect,flush face, oil and coolant fittings will reducecontamination and increase flow rates whilsteliminating spills.Your refuelling systems need to be properlymaintained to ensure you gain the maximumbenefit from them. Regular inspection is alsoa legislative requirement in some countries forsome systems.After installing new systems, Banlaw canexecute a service agreement to make ongoingsupport cost effective and efficient so you getthe most from your new system or we are oncall to visit just when you need us.5
FUEL MANAGEMENT SYSTEMYou can’t manage whatyou can’t measureBANLAW FUELTRACK Being able to secure and trackfuel and fluid use is vitallyimportant, particularly withhigh fuel prices. BanlawFuelTrack puts you back incontrol with precise monitoring,reconciliation and centralisedreporting of any machine orvehicles’ fuel or fluid use.Banlaw’s unique, electronic fuel monitoringsystem provides a secure, efficient and userfriendly way to automatically measure andreport on the use of fuel and other costlyfluids. It is particularly useful for the mining,rail, and heavy transport industries where fuelloss is an expensive problem.The system comprises:Depot console to monitor and record fuel orfluid distribution data at each refuelling point.A range of vehicle auto ID systems including: Direct dry break nozzle connection Smart cards Smart-keys Splash-fill RFID ID and keypad entryA Windows based application for systemconfiguration, management and reportingBanlaw LevelTrack can integrate withautomatic tank gauging equipmentto eliminate the need for manual levelmeasurement and aid with fuel reconciliation.Pioneers ofUnified FuelManagementbanlaw.com6
FUEL MANAGEMENT SYSTEMBUY TO BURNBanlaw specialises in the design and installations of Industry best practice refuelling systems. BanlawFuelTrack will help you control your fuel inventory from the time fuel is delivered to site until fuel isdispensed to plant equipment.Verify deliveries, keep track of your current fuel stock and secure your dispensing using Banlaw FuelTrack .LegendTank LevelMonitoringFuel LineSignal Line to DepotNetworkLevelSwitchLevelTrack ureValveFlowMeterFlowMeterFMS adingPumpFMS SystemManagementand ReportingControlValveBowserNozzleLoading ArmAuto IDDeliveryLV DispensingHV Dispensing7
Non-PressurisedOverfill Protectionpressureless refuelLingBANLAW FILLSAFE In today’s competitive businessworld you cannot afford towaste fuel and time. Protectingthe safety of staff and theenvironment is paramount. Asthe Pioneers of Unified FuelManagement, Banlaw havedeveloped Banlaw FillSafe toallow you to transfer fuel andother liquids safely and efficiently.Advantages for your businessBanlaw FillSafe ensures zero overfill,zero tank pressure and zero spillage duringrefuelling in any environment. Rates of morethan 1000 litres (264 gallons) per minutecan be achieved with no increase in tankpressure.Installed onto a variety of miningand rail equipment including:Banlaw FillSafe is fully electronic andautomatic, making it a more reliable system.Eliminate the risk of fuel spillage or tankrupture during the refuelling process Increases efficiency through fasterrefuelling times Reduce contaminants entering the tank Reduce maintenance costs and extend theworking life of fuel tanks Reduce Occupational Health & Safetyrelated risks from spillages, staff manuallychecking tanks, and from fire Freight and passenger diesel locomotives Excavators/shovels Haul trucks Bulk fluid storage tanks Mobile service trucksBanlaw FillSafe is fully integrated anddesigned to be a low maintenance asset toall client refuelling applications.ValvevLeActuatedThe system components terminate fuelflow once the tank is full. Banlaw FillSafe removes the guesswork and manualchecking of tank levels when refuelling.hitcwSelPioneers ofUnified FuelManagementbanlaw.com8FillSafeController
NON-PRESSURISED OVERFILL PROTECTIONHYDRAU-FLO The Hydrau-Flo fuel filling systemincorporates robustly designed fuel filler safetyvalves and float control valves to provide areliable, hydraulically operated arrangementwhich depends on fluid level rather thanpressure. The system is designed to be usedin conjunction with existing “high speedrefuelling” systems.Hydrau-Flo fuel filling valve system: Prevents overfilling Prevents fuel spillage and wastage Removes the risk of tank rupture due topressure build up during and after filling Minimises the risk of fire as a result offuel spillage Reduces costs associated with fuelwastage and equipment damage Significantly improves safety andenvironmental outcomes9
DRY BREAK REFUELLINGTHE WORLD’S TOUGHESTAND SAFEST NOZZLESWe take pride in how well ournozzles perform in some of theharshest working conditions inthe world. You can depend onBanlaw nozzles to do the job.Banlaw nozzles have a proven safety recordas our dependable ball locking mechanismensuring the nozzle cannot ‘fly off’, riskingthe safety of the refuelling operator. Banlawnozzles are designed with the operator of thefield task in mind. Our products are easy tocarry and manouver, yet robust and reliable.When refuelling at ground level, an automaticcut-off means the Banlaw nozzle is easier touse and the refuelling operators don’t riskclimbing onto vehicles, thus reducing thechance of worker injury and compensation.The Banlaw Dry Break Automaticcut-off system reduces the risk offuel spills during the refuel process.This results in a refuelling area free from fuelrelated safety slip hazards. Fitting over loadarms, nozzle holsters and nozzle anchorsalso eliminates trip hazards from groundstored hoses.With a 2” bore, Banlaw nozzles havethe highest industry flow rates capability,reducing refuelling times. The choice of5 shut-off pressure settings allow fasterrefuelling times flexible solutions to the mostcomplex refuelling problems.The Banlaw nozzle is repairable,not disposable; they are robust and lastconsiderably longer in the field and canreduce refuelling times. Basically, it costs lessin the long run and is built to last.Pioneers ofUnified FuelManagementbanlaw.com10
DRY BREAK REFUELLING800 SERIESBNM800 Flowrate range for Diesel:90-800 LPM / 24-211GPM Mass (with plug): 3.4kg (7.5lbs)BPJN800M445Related Products AUS25A Filter Vent BPM1000MBRM23 Receiver445BPJN800M4451000 SERIES Flowrate range for Diesel:BN1000400-900 LPM / 106-264 GPM Mass (with plug): 4.3kg (9.5lbs)BPM1000M445Related Products AUS25A Filter Vents with AUS25AA-1 Coupling 2 Vents Required BRM43 Receiver11
DRY BREAK REFUELLINGRAILBanlaw provides integratedhydrocarbon managementsystems, products and expertadvice to help rail companiesimprove their productivity byreducing fuel loss, reducingfuel contamination, as well asensuring faster, safer refuelling.Whilst dry break refuelling is not a newphenomenon in the rail industry, pushing theboundaries for refuelling rates and safety is.Banlaw continues to strive to assist our clientswith innovative products and systems toimprove refuelling efficiencies and protect theenvironment at fuelling locations across theglobe.Unique to Banlaw is a range of rail industrydesigned fuelling components that allow ourclients to commonly enjoy flow rates of up to800 litres per minute.BNR800If pressureless refuelling is what you are afterBanlaw FillSafe is also becoming a popularchoice of innovative operators and OEM’s.This system offers the safety of pressurelessrefuelling with the added feature of achievinghigh flow rates.Banlaw FillSafe provides the safe, ‘no spill’,feature of a pressureless system but withimproved efficiencies, unmatched by our rivals,that offer our clients real savings every day.New to Banlaw is the tried and true rangeof ‘AeroQuip’ or ‘EDCA’ style of loco fuelcouplings and tank components. We carry acomplete range.AUS23RReceiverFillsafeinstallationfor rail12AUS25AA-1CouplingAUS25RVent
NOZZLESRAIL COMPANIES AROUNDTHE WORLD ARE BENEFITINGFROM BANLAW’S QUALITYPRODUCTS AND ITS EXPERTKNOWLEDGE AND SYSTEMS13
NOZZLE HOLSTERS & ANCHORSNOZZLE HOLSTERSREDUCE INCIDENTSAND SAVE MONEYDrive-aways not only risk seriousdamage to the fuel dispensingsystem, but may also cause fuelspillage and the risk of injury tobystanders.The latest range of Banlaw Nozzle Holstersprovide much improved reliability and aredesigned to withstand harsh operatingconditions encountered in miningapplications. Holsters are available to suitwith 800 or 1000 series in “Fixed stand” or“Service Truck” versions.BFTNH203A& BFTNH201AshownAn internal electronic proximity switch withinthe holster detects whether the refuellingnozzle is safely stored into the holster.This proximity switch can then be used toinitiate or control visual and/or audible alarmsto alert the driver that the refuelling nozzleremains connected to the vehicle.NOZZLE ANCHORSSECURE YOURNOZZLESEliminate the trip hazard of a groundstored nozzle. Secure your nozzleswith a Nozzle Anchor.14BP800049& AUS22049shown
LOADING ARMS & BREAK AWAY VALVESFUEL LOADING ARMSMORE BENEFITS THANJUST SAVING YOUR BACKBanlaw installs & fully commissionseach arm with a variety of fuel dispensing equipment whichhas established a reputation forits rugged design, performance,safety and reliability over 30 years.The Banlaw Fuel Loading Arm supports theweight of the hose and refuelling couplingwhich minimises the operator manual handlingloads and provides the best opportunity tooptimise the dispensed flowrate of the fuel. Upto 1000lpm can be achieved.Slip and trip hazards areminimised as the hose is notleft on the ground which alsoreduces wear and tear on thehose, ultimately leading to lessmaintenance and increases thehose service life.Tailored design to suit a varietyof applications, including fixedrefuelling bays and mobileservice trucks.BREAK AWAY VALVESPROTECTING THE LIFEOF YOUR EQUIPMENTThe Banlaw break away valve (BAV) isdesigned to provide a means of bothprotecting refuelling system componentsfrom damage and preventing spillage of fuelin the event of a vehicle drive-away.The 3 shear studs connecting each halfof the valve are designed to fracture at acertain stress, allowing the valve assembly toseparate into 2 dry break components.AUS4W-50BreakawayValve15
FILTERED VENTSREDUCES PARTICLESENTERING THE FUEL SYSTEMBanlaw has a wide range of ventsbuilt from high-grade materialsfor the ultimate in strength anddurability.Our vent systems provides overfill protectionby determining the refuelling systems shutofflevel. The vent mechanism guarantees sealingunder filling and prevents fuel spillage orleakage from the tank.Heavy equipment typically operates in dusty,dirty conditions. A generic Quick-Fill tankvent has no means of preventing airbornecontamination entering a tank, unlike theBanlaw Filtered Vent which comes with aserviceable air filter within the vent cap. Thisfilter protects against particles entering thetank via the vent, and thus entering the fuelsystem of the equipment. The service life ofOEM fuel filters is extended, reducing the riskof blocked filters and equipment downtime.Key Benefits Maintaining low emissions Maintaining engine performance Optimising fuel efficiency Reduced maintenance intervals of fuelfiltersPioneers ofUnified FuelManagementbanlaw.com16
FILTERED VENTSULTRA FINE FILTERED VENTA complete vent assembly withall the key functions integratedinto the one product.The integrated Banlaw Ultra-Fine FilteredVent greatly reduces the unwanted ingressof dust and other particals into the fuel tankvia air flow, especially during fuel usage.With modern and up coming diesel enginescalling for a low level of particulates in theirfuel before performance and engine life iscompromised, the Banlaw Ultra-Fine FilteredVent has been designed fit for purpose.BFV225A183BPJN800M183R172 CLEARANCER172FROMCLEARANCESOCKET FROM SOCKETVENT OUTLET VENT OUTLET1 1/4
Translink Northern Ireland Railway United Group Rail Vale Xstrata . Level Agreement through local partner Atlas Copco Fluidcon. Banlaw FuelTrack System payback period was 6 months. ii. iii banlaw.com i i Managemen
FillSafe Zero 2” Remote Flow Control Valve 2” NPT (M) – Internal Pilot Line u Ideal for applications where the receiver is mounted a distance from the fuel tank. u 2” NPT Female inlet port. u Diesel flow range of 100-800lpm. u Internal Pilot line only. u Suitable for all climate extremes. u Adaptors availabl
Guide: Multi Guide: Scrum Master Reading List 149 Guide: Multi Guide: Especially Pay Attention To. 150 Guide: Avoid Requirement Area Silos 151 Product 155 Guide: What Is Your Product? 157 Guide: Define Your Product 162 Guide: Expanding Product Definition 168 Guide: Product over Project or Program 168 Product Owner 171
Agile Product Lifecycle Management for Process Content Synchronization and Syndication User Guide Agile Product Lifecycle Management for Process Supplier Portal User Guide Agile Product Lifecycle Management for Process New Product Development User Guide Agile Product Lifecycle Management for Process Product Quality Management User Guide Agile .
Product Manager or Chief Product Owner Product Owner Strategic product decisions Product strategy, product roadmap, stakeholder management, financial forecast Tactical product decisions Product backlog management, epics and user
Parent topic: Product Basics Product Parts Locations See these sections to identify the parts on your product. Product Parts - Front Product Parts - Inside Product Parts - Back Parent topic: Product Basics Product Parts - Front 1 Rear paper feed 2
DESIGN - ENGINEER - BUILD: An OEM's Guide to COMPLEX Product Development & Manufacturing PRODUCT RESOURCES / 978-524-8500 Table of Contents Introduction 2 Step 1 - Product Concept 4 Step 2 - Product Requirements 5 Step 3 - Proof of Concept (Alpha Prototype) 6 Step 4 - Product Design (Beta Prototype) 7 Step 5 - Verification & Validation 8
Product Management 7 4. Click OK. Renaming a Product Family To rename a product family 1. In the Plant Applications Server Manager tree, expand Product Management. 2. Expand Product Families. 3. Right-click on the product family and click Rename product family . The product family name becomes an editable field. 4.
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