PARSETTER TMM - Productivity Inc

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PARSETTER TMM Tool Presetting, Measuring and Inspection SystemsAmericasEuropeAsia PacificUNITED STATESTel: 585-425-4400Fax: 585-425-7542Tel: 800-866-5872Fax: 800-866-5917UNITED KINGDOMTel: 0117 967 4881Fax: 0117 960 3800CHINATel: 86-25-6661-2228Fax: 86-25-6661-2278101 Perinton ParkwayFairport, NY 14450USAParlec Limited25 Portview RoadAvonmouth, Bristol BS11 9LDNo. 360 Hushan RoadScience Park, Jiangning DistrictNanjing, China 211100MadeIn USA 2008 Parlec, Inc. All rights reserved. Y-PSCAT Volume 8

World-Class ProductsAdvanced EngineeringPrecision ManufacturingGlobal Service and SupportBY ANY MEASUREMeasurably Better

Table of ContentsStop Cutting Into Profits. 4Configuring a Tool Measuring System. 5ParleVision Technology. 6The Parsetter TMM System. 7Series 1500 TMM . 8Series 1800 TMM . 10Series 2500 TMM . 12ParleVision PSC.14ParleVision PGC Plus.18ParleVision CNC.28Spindle & Tool Holding Systems. 32 - 33, 42Adapters & Accessories. 34 - 36, 41HP Quick Change Spindle System.37Tool Cartridges & Accessories.39TRIBOS Parsetter TMM .43ShrinkSet TMM System.44Parsetter TMM System Accessories.48Request for Quotation.50MadeIn USA

3Measurably Better At Parlec, the phrase “measurably better” isn’t justa slogan. It’s our commitment to you. Our philosophyof providing “measurably better” products, supportand service to our customers guarantees that youwill be able to meet all of your quality, cost anddelivery requirements.Parlec Parsetter TMM Systems can improveefficiency and help you successfully compete in themarketplace, both today and tomorrow. Excellence indesign, engineering and manufacturing harnesses thebest technologies to produce the most accurate andreliable tool measuring systems in the world.As we pursue our commitment to the research of newtechnologies, Parlec will continue to set new standardsin precision tool measuring systems while providing ourcustomers with the highest level of support and service.For additional information on any of Parlec’smachining solutions products, contact Parlec at800-TOOL USA (800-866-5872), or visit our website at www.parlec.com.

Stop Cutting Into Profits4You’re using too much toolfor the job if you use yourexpensive machining centerfor presetting toolsThe financial argument for using Parlec presettersis compelling. They work quickly to produce toolmeasurements that are exceptionally accurate andconsistent. In fact, they can make those measurementsbetter than your expensive machining center becausethat’s what they were designed to do. Whether you areadjusting boring tools, setting chamfers, examiningtools for wear or defects, or checking toolgeometry, Parlec Parsetter TMM’s do it better andfaster than your machine tools. And while yourParsetter TMM is doing its job, your machine toolsare free to do what they do best make chips.So productivity is increased and profitability is enhanced.We’re so sure of that, every Parlec presetter comes withthe Parlec Payback Guarantee. If your Parsetter TMMsystem doesn’t pay for itself in just one year, we’llbuy it back! All across the world Parlec presetters areearning their keep in machining operations just likeyours. Talk to a Parlec representative or check outour new online cost payback calculator to see howfast your presetter investment will pay for itself. www.parlec.com 1-800-866-5872Thermal analysis of theParlec column shows a perfectlinear growth pattern with notwisting or distortion.Excellence in manufacturing and technologyThe thermal mass of a Parlec Parsetter TMM ensures the most stable and repeatablemeasuring platform for years to come. Rugged construction combines with superiordesign to provide trouble-free operation. Designed using Finite Element Analysis (FEA)and supported by rigorous testing and virtual simulations, our cast iron columnsand bases are crafted to minimize thermal expansion and distortion – achieving 50percent less deflection than other column designs. Using ‘SYMMETRY’ as a majordesign criterion, Parlec has eliminated twisting and distortion caused by temperaturefluctuations and produced a mechanical structure that provides exceptionallypredictable linear growth patterns. This solid design eliminates the need for frequentrecalibration due to temperature and humidity changes during the work shift.

Configuring a Tool Measuring SystemFour Questions5A Good FitTool measuring and presetting machines (TMM ) are key resourcesin any comprehensive tool management system. From basic toolmeasurement and label printing to high-end networking and integration,Parlec Presetters “fit in”. Our Tool Data Management software isWindows-based and is easily interfaced to virtually all cell control,FMS, CAM, and machine tool controls.To determine your presetting needs, simply Answerthe following four questions:1. What is your largest tool assembly?A tool presetter must have a measuring envelopethat accommodates the maximum length anddiameter of your largest tool assemblies. Besure to consider the capacity of your largesttool carousels and future machine tool purchases,and not only the tools you are currently running.2. What style of tooling are you measuring?A match-ground presetter spindle assures accurateand repeatable tool measurements. Sleeved adaptersprovide a cost-effective method for accommodatingmany different tooling styles without adding excessiverunout. For the most demanding accuracies ahigh-precision, quick change spindle offersdedicated tool cartridges that eliminate adapterstack-up and a retention knob clamping systemthat replicates the machine spindle.3. What are your Machining tolerances?The type of spindle, column designand bearing system all contributeto the repeatability and precision ofthe presetter system. So does theimaging system. Using an opticalprojector can result in inconsistentmeasurements from operator tooperator as much as 25 microns.Video imaging can provide a liveimage of the tool edge and surfacedisplayed on a computer screen. Advanced measuring, geometric andimaging functions are also available with this option. A well-designed videosystem should have a repeatability factor of /- .002 mm or better.4. What do you want to do with the Tool Data?Will printing the data to tool labels or setup sheets suffice? Or do yourequire posting of data to your network or Intranet? How will the TMMinteract with your existing DNC network or tool data management process?All Parsetter TMM PC-based controls offer generic post processing,label printing and tool tag ID compatibility right out of the box. Thecomprehensive tool database and unique tool catalogs make creating toollists and tools, complete with drawings and digital photos, easier thanever. Seamless integration of tool data and tool crib data is also possible.www.parlec.com 1-800-866-5872

ParleVision TechnologyPresetterThe Ultimate ImagingQuestionsSystem6Sub-micron Precision Imaging SystemParlevision psc is parlec’s proprietary precision imaging andmeasuring engine. it is at the heart of every parestter tmm systemParleVision, the most advanced and intuitive systempackage available, utilizes Texas Instruments TM microprocessing technology, the latest sub-micron, high-resolutionsensors, and a stable Linux operating system. ParleVisionis completely modular and easily upgradeable.Advanced Imaging SystemUsing a Micron Technology DigitalClarity megapixelsensor, the ParleVision system is an embeddedcomputerized imaging control designed andmanufactured exclusively by Parlec that significantlyreduces the pixel size, allowing our programmersto create algorithms that resolve and measure atthe sub-micron level with incredible image stability.A Team of ProgrammersA team of programmers, hardware and softwarespecialists create powerful measuring and inspectioncapabilities and easy user interfaces. Becauseour programmers have complete command of thecamera architecture, quick customization is possibleto match our customers’ specific requirements. www.parlec.com 1-800-866-5872Real-time CrosshairsReal-time crosshairs automatically track the tool edgeproviding instant feedback of the measuring data.On-Demand Geometry DisplaysOn-demand informational displays give the operatorone-click access to insert geometry for better controlover the tooling process.High Resolution Surface InspectionLED Array provides cool, even illumination to inspectall aspects of the cutting tool surface.User-Accessible Camera CalibrationAll cameras require regular calibration to correct forthe effects of temperature and humidity on the imagingsurface. Only Parlec makes these calibrations available,eliminating the need for costly service calls. Theuser-accessible camera calibration of the ParsetterTMM is possible due to its resistance to thermalexpansion and distortion – simplifying the calibrationof the measuring envelope.

The Parsetter TMM SystemConfigure To Fit Your Application7Series 1500 PlatformSeries 2500 PlatformTool diameters up to 420 mmTool lengths up to 600 mmTool diameters up to 950 mmTool lengths up to 1000 mmPARLEVISION PSCPARLEVISION PSCExceptionally AccurateFor applications that requireprecision measuringand tool inspection.PARLEVISION PGC PLUSFor applications that requirecomprehensive tool datamanagement and communications.MODular plug andplay technologylet’s you add capabilityat any time!ULTRA PRECISEFor applications that requireprecision measuringand tool inspection.PARLEVISION PGC PlusFor applications that requirecomprehensive tool datamanagement and communications.PARLEVISION CNCFor applications that requirefull 3-axis automationof the measuring andinspection process.www.parlec.com 1-800-866-5872

Series 1500 TMM Exceptional Value and Accuracy8Series 1500 with ParleVision PSCconfiguration provides completemeasuring and inspection at anaffordable price.The Series 1500 Parsetters are the most rugged, dependablemachines in their class. Perfectly suited for shop floor use, thesemachines can provide presetting, tool inspection and tool managementalong with exceptional repeatability under almost any condition.Utilizing Symmetry in its design, the 1500 is manufactured from ductile castiron and features an ergonomic, quick positioning system that combines rapid,smooth travel with minimal pressure applied to the column and bearing systems.Available in a variety of sizes and configurations to fit most shop tooling. www.parlec.comwww.parlec.com 1-800-866-58721-800-866-5872

Series 1500 TMM Exceptional Value and AccuracyTool Data Management and Communications9FEATURESMeasuring Range Diameter: 320 mm or 420 mm Length: 400 mm, 500 mm, 600 mm Extra 50 mm to the right of spindle for turningapplicationsPositioning Ergonomic quick positioning offers smooth travel andeffortless motionSeries 1500 with ParleVision PGC PLUS configuration adds comprehensive tooldata management and communications.Linear Encoders Heidenhain precision linear encoders on both axis Encoder resolution .0005 mm, readout resolution.001 mmBaseHeat Shrink Integration Ductile cast iron with symmetry design to eliminatethermal distortion Leveling elements and vibration dampeningmachine mounts assure stabilityHorizontal and Vertical Slides Precision ductile iron base and column withhardened and ground ways Precision pre-loaded linear bearings assureaccuracy Bearings and ways protected from the environment byaccordion bellowsThe 1500 platform is the perfect building block for an integrated shrink fit tooling system.Parlec is the world leader in researching and disseminating shrink fit technology.Turning ApplicationsSpindle ISO 50 or 40 taper for SK, CAT, BT, NMTB, andBig Plus tooling Sleeved adapters to fit most other tooling styles Custom spindles and fixturing available Power clamping HSK and CAPTO optionsDimensions and Weight Overall Width: 748 mm (30”) Depth: 527 mm (21”) Height: 890 mm (35”) w/ 400 mm Z-travel 1115 mm(44”) w/600 mm Z-travel Average Shipping Weight: 234 kg (515 lbs.)Utilities Electric: 110V 60HZ to 220V 50HZ Air: Standard shop air 60-90 PSI (for vacuum clampingor axis brake options only)Turning applications are perfectly suited to the 1500 platform. Combining travel overspindle centerline and a configurable digital readout control, Parlec presetters are themost economical way to handle the setup of turning tools.Options Fine adjust/axis brake system Tool surface inspection Centering optics for turning applications Full feature spindles & tool length adjustmentwww.parlec.com 1-800-866-5872

Series 1800TMM PresetterSimple. Powerful. QuestionsComplete.10Over fifteen measuring,presetting and inspectionroutines. One button executionParsetter 1800 TMM systemshown with optional PGCPlus Tool Data Managementof most functions!Dynamic Crosshairs for QuickMeasurementsControl Tool Run OutSurface Inspection and ToolGeometry DisplaysParlec has combined the features and capabilities of its best-selling presetterwith an incredibly simple user interface, durable steel cabinet base and a number ofadvanced features to create a complete tool measuring and inspection solution.The Parsetter Series 1800 TMM is a robust platform, powerful enough to run themost challenging applications with ease. It greatly reduces setup time, minimizesmaterial waste, and dramatically improves the life and utilization of cutting tools.Parlec–defining what a total presetting and tool measuring system should be–again! www.parlec.comwww.parlec.com 1-800-866-58721-800-866-5872Set Chamfering and HelicalTools Accurately

Series 1800 TMM 11Simple. Powerful. Complete.1800 TMM FEATURES ParleVision PSC Measuring System with Sub-Micron Imaging System One-Button Operation with Easy-to-Use, Stable Linux Interface Match Ground, Precision Roller-Bearing Spindle with Vacuum Clamping, 360 Brake,and 90 Position Lock LED Ring Light for Exceptionally Clear Tool Surface Inspection Dual-Axis Fine Adjust System 17” (432 mm) TFT Touchscreen Interface with Rubber Sealed Keyboard and Mouse Label Printer with Multiple Label Formats Integrated, Heavy-Duty Steel Cabinet with Locking Door and Retractable Leveling Feetfor Mobility and Vibration Dampening Storage for up to 500 Tool Assemblies (nominal dimensions and min-max tolerances) Storage for up to 99 calibration or offset coordinates1800 TMM System OptionsPGC PLUS Tool Data Management and CommunicationsFor applications that require a high degreeof measuring repeatability and advancedtool data management and communications, Parlec’s PGC PLUS software is aWindows-based enhancement to theParleVision PSC Measuring System.PGC Plus includes data processingto most machine tool controls,integration with Mazak , Okuma ,Mori Seiki , Makino , Fastems , TDM Systems , Balluff , and dozens of othermanufacturing systems.Using a MySQL database, PGC PLUS also allows the creation of a comprehensive toolassembly and component records with linking capability to other reference files on yournetwork–drawings, photos, work instructions, data files, etc.FEATURESMeasuring Range Diameter: 420 mm (additional 50 mm travel tothe right of spindle for turning applications) Length: 400 mm, 500 mm, or 600 mmResolution Heidenhain precision linear encoders on both axis Encoder resolution .0005 mm, readout resolution.001 mmLinear Guides Precision Linear Guide SystemPositioning Ergonomic quick positioning offers smooth travel andeffortless motionBase Ductile cast iron with symmetry design to eliminatethermal distortion Retractable caster leveling feet with vibration dampeningSpindle ISO 50 or 40 taper for SK, CAT, BT, NMTB, andBig Plus tooling Sleeved adapters to fit most other tooling styles Custom spindles and fixturing available Power clamping HSK and CAPTO optionsDimensions and Weight Overall Width: 1,524 mm (60”) Depth: 527 mm (21”) Height: 890 mm (35”) with 400 mm Z-travel 1,115 mm(44”) with 600 mm Z-travel Average Shipping Weight: 295 kg (650 lbs.)Utilities Electric: 110V 60HZ to 220V 50HZ Air: Standard shop air 60-90 PSIJob scheduling provides convenience and process control to help organize datacommunications and tool data file downloading to machine tool control systems.Spindle Adapters for Any Tooling StyleParlec offers a wide variety of adapters to fitHSK , CAPTO , KM , VDI , and almost any otherstyle of tooling.Parlec’s Engineered Solutions Division, combinedwith a large in-house manufacturing capability,assures high-quality results and quickturnaround times.www.parlec.com 1-800-866-5872

Series 2500 TMM Ultra-Precise Measuring Platform12Combined with the ParleVision CNC control system, the Series2500 is the most advancedand accurate tool measuringmachine in the world, providingunparalleled value and incrediblyfast return on investment.The Series 2500 Parsetter provides an exceptional mechanical structure with the mostaccurate, repeatable machine available anywhere. They are constructed for the mostdemanding automated or manual applications where micron repeatability is required.Series 2500 Parsetter provides a highly flexible, precise cornerstone to your toolmanagement capability. With a maximum measuring capability of 950 mm x 1000 mm,Series 2500 presetters combine symmetrical design methodology with stable and durablecast iron materials ensuring a thermally stable platform for the ultimate in precisionmeasuring and inspection. Parlec presetters are renowned for their longevity and durabilitywith thousands of customers attesting to their solid performance year after year. www.parlec.comwww.parlec.com 1-800-866-58721-800-866-5872

Series 2500 TMM Ultra-Precise Measuring Platform13FEATURESMeasuring Range Max. Tool Diameter: 300 mm, 400 mm, 500 mm,600 mm, 700 mm, 800 mm, 950 mm Max. Tool Length: 450 mm, 550 mm, 650 mm,750 mm, 850 mm, 1000 mm Extra 50 mm travel to the right of the spindle for turningapplicationsPower Clamping Options The Series 2500 may be configured withParlec’s high precision, quick change spindlesystem with retention knob clamping, full 3-axisCNC automation and many other device interfacesfor full-featured measuring and inspection andsub-micron performance.Positioning “Hands-Off” column movement utilizing servo motorscontrolled by eight-position joystick Dual speed power operation and unlimited manualfine adjustmentResolution Heidenhain precision linear encoders on both axis Resolution 0.001 mmBase Ductile cast iron mounted in heavy steel fabricated base Leveling elements and vibration dampening machinemounts assure stabilityHorizontal and Vertical Slides Precision ground ductile iron base and column withhardened and ground ways and symmetry design toeliminate thermal distortion Precision pre-loaded bearings assure accuracy Bearings and ways protected from the environment byaccordion bellowsSpindle ISO 50 taper with vacuum clamping for SK, CAT, BT,NMBT and Big Plus tooling Uses sleeved adapters to fit most other tooling styles HP Quick Change spindle option uses dedicated toolcartridges (may be configured with mechanical retentionknob universal clamping system) Easily handles tools up to 375 kgAutomation Options The Series 2500 can be configured with various levels of automation – from autofocusing/auto-indexing spin

our new online cost payback calculator to see how fast your presetter investment will pay for itself. exCellenCe in ManufaCTuring and TeChnology The thermal mass of a Parlec Parsetter TMM ensures the most stable and repeatable measuring platform for years to come. Rugged construction

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