LIGHTWEIGHT POSITIONER LWP-500-V2)
LIGHTWEIGHT POSITIONER(LWP-500-V2)USER MANUALPL 610-V2 REV N(11/2019)
TABLE OF CONTENTS.MANUFACTURER’S INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3DESCRIPTION OF EQUIPMENT AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3EC DECLARATION OF CONFORMITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4WARNING AND SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5OPERATOR TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5SAFETY LABEL DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5PRE-RUN SAFETY CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6SYSTEM ASSEMBLY - OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7LIGHTWEIGHT POSITIONER - OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8LIGHTWEIGHT POSITIONER CLAMP SELECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9LIGHTWEIGHT POSITIONER SET-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10STORAGE, TRANSPORTATION, AND HANDLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12PARTS DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13TERMS AND CONDITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222866-795-1586 WWW.STONEAGETOOLS.COM
MANUFACTURER’S INFORMATIONStoneAge Inc.StoneAge NL466 S. Skylane DriveReedijk 7QDurango, CO 81303, USA3274 KE HeinenoordPhone: 970-259-2869NetherlandsToll Free: 866-795-1586( 31) (0) 85 902 73 his manual must be used in accordance with all applicable national laws. The manual shall be regarded as a part of the machineand shall be kept for reference until the final dismantling of the machine, as defined by applicable national law(s).Updated manuals can be downloaded IONSTool ModelHorizontal Length*Vertical Length*Weight completeLWP-500-V2Standard 6 ft1830 mmStandard 6 ft1830 mm120 lb 54.4 kg*Custom rail lengths availableDESCRIPTION OF EQUIPMENT AND INTENDED USEKEY FEATURES:The Lightweight Positioner can be mounted to a variety of heatexchanger tube bundles and has pneumatic powered horizontal andvertical drives. It is intended to be used with AUTOBOX (ABX-2L)HOSE TRACTOR, AUTOBOX (ABX-3L) HOSE TRACTOR, and the(ABX-PRO-) TRACTOR.LIGHTWEIGHT POSITIONER (LWP-500-V2) Modular system designed for portability and easy assembly Quick install drive carriages Utilizes 2.5 in. (6.35 cm) box rail available in custom lengths Stainless Steel air motors Variety of clamp and bolt-on attachment options are available Scaffold mount capability for variable job site conditions866-795-1586 WWW.STONEAGETOOLS.COM3
EC DECLARATION OF CONFORMITYManufacturer: StoneAge Incorporated466 South Skylane DriveDurango, CO 81303USAAuthorized Representative:StoneAge Netherlands BVReedijk 7Q3274 KE HeinenoordNetherlandsBob Van Wordragen, Operations Manager StoneAge NLDeclare that:Light Weight Positioner (LWP-500-V2)for mounting and positioning hose tractors to heat exchangers.Is compliant with the following Directives and Standards:Directive 2006/42/EC (Machinery Directive)EN ISO 12100:2010 (E) Safety of machinery – General principles for design – Risk assessment and risk reductionThe Technical File for Light Weight Positioner (LWP-500-V2) is maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO81303, USA and was compiled by the Engineering Manager. The Technical File is available through the Authorized Representative.This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.02/11/2019StoneAge Incorporated, Durango, CO, USADateAdam Markham, Engineering Manager, Robotics4866-795-1586 WWW.STONEAGETOOLS.COM
WARNING AND SAFETY INSTRUCTIONSOPERATOR TRAININGManagers, Supervisors, and Operators MUST be trained in Healthand Safety Awareness of High-pressure Water Jetting and holda copy the Water Jetting Association (WJA) Code of Practice, orequivalent (see www.waterjetting.org.uk).Operators MUST be trained to identify and understand all applicablestandards for the equipment supplied. Operators should be trainedin manual handling techniques to prevent bodily injury.StoneAge has designed and manufactured this equipmentconsidering all hazards associated with its operation. StoneAgeassessed these risks and incorporated safety features in the design.StoneAge WILL NOT accept responsibility for the results of misuse.Operators MUST read, understand, and follow the Operational andTraining Requirements (Section 7.0) of WJTA-IMCA’s RecommendedPractices For The Use Of High-pressure Waterjetting Equipment, orequivalent.Operators MUST read, understand and follow the Warnings,Safety Information, Assembly, Installation, Connection, Operation,Transport, Handling, Storage, and Maintenance Instructions detailedin this manual.The risk assessment MUST consider potential material or substancehazards including: IT IS THE RESPONSIBILITY OF THE INSTALLER/OPERATORto conduct a job specific risk assessment prior to use. Job specificrisk assessment MUST be repeated for each different set up,material, and location. The risk assessment MUST conform to the Health and Safety atWork Act 1974 and other relevant Health and Safety legislation. PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTSUse of Personal Protective Equipment (PPE) is dependent onthe working pressure of water and the cleaning application.Managers, Supervisors, and Operators MUST carry out a jobspecific risk assessment to define the exact requirements for PPE.See Protective Equipment for Personnel (Section 6) of WJTAIMCA’s Recommended Practices For The Use Of High-pressureWaterjetting Equipment for additional information.Hygiene - Operators are advised to wash thoroughly after allwaterjetting operations to remove any waterblast residue which maycontain traces of harmful substances.First aid provision - users MUST be provided with suitable first aidfacilities at the operation site.AerosolsBiological and microbiological (viral or bacterial) agentsCombustible materialsDustsExplosionFibersFlammable substancesFluidsFumesGasesMistsOxidizing AgentsPPE may include: Eye protection: Full face visor Foot protection: Kevlar brand or steel toe capped,waterproof, non-slip safety boots Hand protection: Waterproof gloves Ear protection: Ear protection for a minimum of 85 dBA Head protection: Hard hat that accepts a full face visor andear protection Body protection: Multi-layer waterproof clothing approved forwaterjetting Hose protection: Hose shroud Respiratory protection: May be required; refer to job specificrisk assessmentSAFETY LABEL DEFINITIONThe Lightweight Positioner(LWP-500-V2) has the potentialto cause serious injury iffingers, hair, or clothingbecome caught between therollers.866-795-1586 WWW.STONEAGETOOLS.COM5
WARNING AND SAFETY INSTRUCTIONSWARNINGOperations with this equipment can be potentially hazardous.Caution MUST be exercised prior to and during machine and waterjet tool use. Please read and follow all of these instructions, in additionto the guidelines in the WJTA Recommended Practices handbook,available online at www.wjta.org. Deviating from safety instructionsand recommended practices can lead to severe injury and/or death.Refer to WJTA-IMCA’s, Recommended Practices For The Use OfHigh-pressure Waterjetting Equipment and/or The Water JettingAssociation’s, WJA Code of Practice for additional safety information. Complete a job specific risk assessment and act on the resultingactions. Adhere to all site specific safety procedures. Ensure the waterblasting zone is properly barricaded and thatwarning signs are posted. Ensure the work place is free of unnecessary objects (e.g. looseparts, hoses, tools). Ensure all Operators are using the correct Personal ProtectiveEquipment (PPE). Do not exceed the maximum operating pressure specified forany component in a system. The immediate work area MUST be marked off to keep outuntrained persons. Inspect the equipment for visible signs of deterioration,damage, and improper assembly. Do not operate if damaged,until repaired. Make sure all threaded connections are tight and free of leaks. Check that the air hoses are properly connected and tight. Users of the Lightweight Positioner (LWP-500-V2) MUST betrained and/or experienced in the use and application of highpressure technology and cleaning, as well as all associatedsafety measures, according to the WJTA RecommendedPractices for the use of High-pressure Waterjetting Equipment. Check all hoses and accessories for damage prior to use. Donot use damaged items. Only high quality hoses intended forwaterblast applications should be used as high-pressure hoses. Check all high-pressure threaded connections for tightness. 6PRE-RUN SAFETY CHECKAn anti-withdrawal device (back-out preventer) MUST be usedat all times. The back-out prevention device is the Hose StopCollet located within the Hose Guide Assembly. StoneAgeoffers several different size Hose Stop Collets. The Collet SizeReference guide is located on the Hose Guide Assembly. The Control Box should be located in a safe location wherethe Operator has good visibility of the pipe and hose. TheLightweight Positioner (LWP-500-V2) and Control Box MUSTbe supervised at all times and should never be left unattended. Always de-energize the system before servicing or replacing anyparts. Failure to do so can result in severe injury and/or death. When moving the Lightweight Positioner (LWP-500-V2) lift withcare to prevent bodily injury. **Ensure that a anti-withdrawal device (back-outpreventer), whip checks (hose whips), and all otherapplicable safety devices are installed and set-upproperly.** Ensure the doors of the Lightweight Positioner (LWP-500-V2)are closed and securely latched. Test the Control Box before operating the Lightweight Positioner(LWP-500-V2) with high-pressure water to verify the controlvalves move the hose in the intended direction, and that thedump valve and hose clamp are working properly. Ensure that Operators never connect, disconnect, or tightenhoses, adapters, or accessories with the high-pressure waterpump unit running. Ensure no personnel are in the hydroblasting zone.866-795-1586 WWW.STONEAGETOOLS.COM
SYSTEM ASSEMBLY - OVERVIEWLIGHTWEIGHT POSITIONER ASSEMBLY(LWP-500-V2)RAIL STOPHORIZONTALDRIVEASSEMBLYRAIL STOP2.5” SLOTTED RAILRAIL STOPCLAMP (3 OPTIONSARE AVAILABLE FORDIFFERENT FLANGETYPES)2.5” SLOTTED RAILVERTICALDRIVEASSEMBLYNOTICEHeat exchanger tube bundle face,shown for graphic representation only.Not included in assembly.2.5” NON-SLOTTED RAILBLANKHORIZONTALASSEMBLYRAIL STOP866-795-1586 WWW.STONEAGETOOLS.COM7
LIGHTWEIGHT POSITIONER - OVERVIEWLIGHTWEIGHT POSITIONERAND ACCESSORIESRAIL STOP ASSEMBLIESRAIL EXTENSIONS(2,4, OR 6 FT LENGTHS)(.61 m, 1.2 m, OR 1.8 ONERCONTROL LINESHORIZONTALSLOTTED RAILCLAMP TYPES(LWP 625 KITINCLUDES ALL KITSSHOWN HERE)25 FT / 7620 mmSTANDARDLENGTHVERTICALDRIVEASSEMBLYNON-SLOTTED RAILSLOTTEDQUICK CLAMP(LWP 620 KITCONTAINS 4)QUICK CLAMP(LWP 621 KITCONTAINS 4)BLANK HORIZONTALASSEMBLYSCAFFOLD QUICK CLAMP(LWP 554-K KIT CONTAINS 4)8RAIL STOPASSEMBLY866-795-1586 WWW.STONEAGETOOLS.COMPLATE CLAMP(LWP 622 KITCONTAINS 2)
LIGHTWEIGHT POSITIONER CLAMP SELECTIONCLAMP SELECTION is dependent upon the heat exchanger geometry, bolt holes, hole spacing, and flange accessibility.QUICK CLAMPS (LWP 518) are for use with heat exchanger flanges that provide a robust clamping surface or if flange holes areinaccessible. Align clamps on the surface of the flange to maximize flange engagement to clamps. (Figure 1)QUICK CLAMP(LWP 621 KIT CONTAINS 4)FIGURE 1SLOTTED QUICK (LWP 552) AND PLATE CLAMPS (LWP 519) are for use with heat exchanger flanges that have easily accessiblebolt holes. Use quick clamps or plate clamps, depending on the spacing of the hole pattern. (Figures 1 & 3)SLOTTED QUICK CLAMP(LWP 620 KIT CONTAINS 4)PLATE CLAMP(LWP 622 KITCONTAINS 2)FIGURE 2FIGURE 3SCAFFOLD QUICK CLAMPS (LWP 554) are for use with scaffolding in situationswhere they may be no way to clamp directly onto the heat exchanger. (Figure 4)SCAFFOLD QUICK CLAMP(LWP 554-K KIT CONTAINS 4)FIGURE 4866-795-1586 WWW.STONEAGETOOLS.COM9
LIGHTWEIGHT POSITIONER SET-UPLIGHTWEIGHT POSITIONER STEP BY STEP SET-UP1.Mount the appropriate frame Positioner Clamps to the tubebundle as shown on the previous page. (Shown in Figure 1 withSlotted Quick Clamps) Positioner Clamps should be alignedhorizontally with the direction of the tube rows. (Figure 1)NOTICEHeat exchanger tube bundle face, shown for graphicrepresentation only. Not included in assembly.2.Insert the Top Rail (slots facing out) into the upper mountingbrackets. If the rail is not closely aligned with the tube rows,loosen one of the upper mounting brackets and adjust untilthe top rail is parallel with the horizontal tube rows. Tighten theclamps securing the rail to the mounting brackets, and ensureupper mounting brackets are securely clamped or bolted to thetube bundle flange. (Figure 2)FIGURE 13.Insert the Lower Rail (non-slotted) into the lower mountingbrackets. It is not critical that this rail is aligned as precisely asthe top rail, but it should be close to parallel with the top rail forbest performance. Tighten the clamps securing the rail to themounting brackets, and ensure lower mounting brackets aresecurely clamped or bolted to the tube bundle flange. (Figure 3)FIGURE 24.Loosen the Quick Adjust Handle and pull the gearbox awayfrom the carriage plate. This will allow the Horizontal DriveCarriage to slide onto the rail without pneumatic power torotate the drive. Center the carriage on the top rail and pushthe gearbox back toward the carriage plate. This will engagethe gear into the rail slots. Verify the gear is engaging the slotscorrectly and tighten the adjustable handle. (Figure 4)FIGURE 3FIGURE 410866-795-1586 WWW.STONEAGETOOLS.COM
LIGHTWEIGHT POSITIONER SET-UP5.Slide the Idler Carriage onto the Lower Non-Slotted Rail.(Figure 5)FIGURE 56.Loosen the Large Adjustable Handle for the Vertical RailClamp. Align the Idler Carriage with the vertical rail clamp onthe horizontal carriage. Install the Vertical Rail with (slotsfacing out) down through the horizontal carriage clampand between the rollers on the idler carriage. Adjust theposition of the vertical rail as required and secure the clampon the horizontal carriage by tightening the large adjustablehandle. (Figure 6)FIGURE 67.Loosen the Quick Adjust Handle and pull the gearboxaway from the carriage plate. This will allow the VerticalDrive Carriage to slide onto the rail without pneumaticpower to rotate the drive. Center the carriage on the verticalrail and push the gearbox back toward the carriage plate.This will engage the gear into the rail slots. Verify the gearis engaging the slots correctly and tighten the adjustablehandle. (Figure 7)FIGURE 78.Install the four Rail Stops at both ends of the top, slotted,horizontal rail, and both ends of the vertical slotted rail.(Figure 8)NOTICEVerify the mounting brackets and rail clamps are securelytightened and that the drive carriages are securely engagedand the adjustable handles are tightened.Never loosen the vertical gearbox once the guide assemblyand tractor are installed, as it may result in the carriage fallingvertically down. This may cause damage and/or injury.FIGURE 8866-795-1586 WWW.STONEAGETOOLS.COM11
MAINTENANCEMaintenance ItemFrequencyMaintenance RequiredForward, reverse, and clamp fittingsBefore each useInspect threads for wear or damage.Carriage rollersEvery 100 Hours of use Lubricate Zerks on all Carriage Rollers using any multipurposeNLGI 2 grease.Vertical and Horizontal RailsAs NeededInspect for wear that would allow Carriage Rollers to slip off.Replace Rail as needed.All components the hoses pass throughAfter each useMost wear parts are made from 17-4 PH stainless steel andshould have a very long life. However, as wear occurs therounded edges could become sharp and damage hoses. Anycomponents showing excessive wear should be replaced.Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for theLightweight Positioner.STORAGE, TRANSPORTATION, AND HANDLINGUse mild soapy water to clean the machine in order to remove corrosive materials. Before storing the unit, use compressed air to blowoff debris and moisture. Apply a small amount of air tool oil directly into the Horizontal and Vertical Drive fittings. Then, briefly operate thecontrols at slow speed for a short duration in each direction to coat the interior parts of the motor. Install the dust caps onto all fittings tokeep moisture and dirt out.The Lightweight POSITIONER (LWP-500-V2), can be broken down into smaller components that should be stored in a clean and dry area.PARTS DIAGRAMLIGHTWEIGHT POSITIONER (CB 371-25)POSITIONER CONTROL LINE ASSEMBLY#12QTY.UNITS1GPSL 1000-NYL-G-BK 1.00 DIA BRAIDED EXPANDABLE HEAVY DUTY NYLONPART NUMBER124’2GPHS 2000-OLE-A-BK\ 2.00 DIA HEAVY DUTY MOISTURE SEAL HEAT-SHRINK25”3GPHO 0250-RUB-BK 1/4” ID X 1/2” OD PUSH-ON AIR HOSE, BUNA-N/PVC, 250 PSI, BLACK125’4GPHO 0250-RUB-RD 1/4” ID X 1/2” OD PUSH-ON AIR HOSE, BUNA-N/PVC, 250 PSI, RED125’5SRT 122 PUSH-ON BRASS HOSE FITTING 1/4” JIC4866-795-1586 WWW.STONEAGETOOLS.COM
PARTS DIAGRAMLIGHTWEIGHT POSITIONER ASSEMBLY(LWP-500-V2)#PART NUMBERQTY1BR 002-XX-001 2.5 BOX RAIL EXTRUSION12BU 002-XX-001 2.5 BOX RAIL EXTRUSION, SLOTTED23LWP-500.1 LIGHTWEIGHT POSITIONER PARTS1866-795-1586 WWW.STONEAGETOOLS.COM13
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (LWP 501)HORIZONTAL POSITIONERNOTE:1. BLUE LOCTITE: PN: 243 OR EQUIVALENT2. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE.14#PART NUMBERQTY.9SRT 547 MOUNT BLOCK112BR 055-SS ROLLER ASSY410SRT 548 HORIZONTAL MOUNTING PLATE1GS 325-03 SHCS .25-20 X .75 SS (TB 050)211SRT 549 HORIZONTAL RAIL CLAMP13GS 325-04 SHCS .25-20 X 1.00 SS (BC 053)212SRT 551 CLAMP FINGER14GS 331-20 SHCS .31-18 X 5.00 SS413SRT 552 ADJUSTABLE RAIL CLAMP15GSSH 0375-0500-SS SHOULDER SCREW214SRT 556 ADJUSTABLE HANDLE .38-16 X 1.56 SS16LP 652-1.38 AXLE-ZERK415SRT 557 ADJUSTABLE HANDLE .25-20 X 1.19 SS17SRT 506 HORIZONTAL CARRIAGE PLATE116LWP 503 MOTOVARIO DRIVE ASSY18SRT 546 HANDLE MOUNT BLOCK1866-795-1586 WWW.STONEAGETOOLS.COM
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (LWP 502)VERTICAL POSITIONERNOTE:1. BLUE LOCTITE: PN: 243 OR EQUIVALENT2. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE.#PART NUMBERQTY.13LWP 512 VERTICAL CARRIAGE PLATE11ABX 139-001 COLLET REFERENCE PLATE114LWP 513 UPPER RAIL CLAMP12BR 055-SS ROLLER ASSY415LWP 514 LOWER RAIL CLAMP13GB 337-05 BOLT, HEX .37-16 X 1.25 SS416SRT 557 ADJUSTABLE HANDLE .25-20 X 1.19 SS14GB 337-08 BOLT, HEX .37-16 X 2.00 SS217SRT 571 VERTICAL HANDLE MOUNT BLOCK15GS 325-03 SHCS .25-20 X .75 SS (TB 050)618SRT 573 VERTICAL MOUNT BLOCK16GS 337-07 SHCS .37-16 X 1.75 SS219SRT 579 CLEVIS PIN, SS WITH E-RING17GSB 313-0075 BHCS 6-32 X .188 LG SS420SRT 582 VERTICAL BOTTOM PIPE CLAMP18GSS 525-20-75CU SET SCREW121SRT 583 VERTICAL TOP PIPE CLAMP19GW 337-F FLAT WASHER SS622SRT 585 CLAMP SPACER110GW 337-L LOCK WASHER SS623SRT 586 SMALL CLAMP SPRING111LP 652-1.38 AXLE-ZERK424SRT 592 T-NUT FULL THD .38-16212LWP 503 MOTOVARIO DRIVE ASSY1866-795-1586 WWW.STONEAGETOOLS.COM15
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (LWP 503)MOTOVARIO DRIVE ASSEMBLYNOTE:1. USE THREAD SEALANT ON ALL TAPERED PIPE FITTINGS.2. BLUE LOCTITE: PN: 242 OR EQUIVALENT3. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. AN EQUIVALENTALTERNATIVE IS ACCEPTABLE.4. REMOVE MOUNTING FLANGE THAT COMES WITH GEARBOX. KEEPINPUT SHAFT FACING UP TO PREVENT OIL LEAKAGE.5. ASSURE LANYARD EYELET CAN ROTATE#16PART NUMBERQTY.16LWP 515 SPACER41GB 325-03 BOLT, HEX .25-20 X .75 SS117LWP 516 WASHER, OVERSIZED12GP 014-BK BLACK ID BAND, X-SM118LWP 520-001 AIR MOTOR13GP 014-R RED ID BAND, X-SM119LWP 538 O-RING14GS 3M6-30-1.0 SHCS M6X1.0 X 30 SS420LWP 542 NUT PLATE25GS 316-01 SHCS .16-32 X .25 SS221LWP 550 MOTOVARIO NMRV030301600 625IN16GS 319-025 SHCS .19-24 X .62 SS1222LWP 556 FTG, ADAPTER P2M J4M27GS 319-045 SHCS .19-24 X 1.125 SS423LWP 557 FTG, EXHAUST PROTECTOR P2M18LWP 504 TOP MOTOR MOUNT PLATE124SL 010 SEAL19LWP 505 GEAR COVER125SRT 209.1.1 WIRE ROPE FOR LWP(CUT TO LENGTH)110LWP 506 HANDLE SIDE MOUNTING PLATE126SRT 209.1.2 EYE FITTING FOR LANYARD211LWP 507 IDLE SIDE MOUNTING PLATE127SRT 209.1.3 ALUMINUM SLEEVE112LWP 508 REAR COVER128SRT 520 SPUR GEAR SS (6 DP, 14.5 PA, 26 T)113LWP 509 MOTOVARIO SHAFT129SRT 537 RETAINING RING, SS EXTERNAL214LWP 510-001 STEP SHAFT130SRT 558 J4 CAP215LWP 511 TOP GEARBOX SPACER1866-795-1586 WWW.STONEAGETOOLS.COM
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (SRT 560)BLANK HORIZONTAL ASSEMBLY#QTY.4SRT 561 BLANK HORIZONTAL CARRIAGE PLATE11BR 052-2.0 AXLE-ZERKPART NUMBER25SRT 562 BLANK ROLLER SPACER12BR 055-SS ROLLER ASSY66GS 337-03 SHCS .37-16 X .75 SS23LP 652-1.38 AXLE-ZERK4LIGHTWEIGHT POSITIONER (BU 152)RAIL STOP ASSEMBLY#PART NUMBERQTY.1BU 149 PLATE, RAIL STOP12BR 060 RAIL CLAMP13GB 537-05 BOLT, HEX .37-16 X 1.2514BU 151 HANDLE1866-795-1586 WWW.STONEAGETOOLS.COM17
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (LWP 518 )SLOTTED QUICK CLAMP ASSEMBLYCLAMP TYPES(LWP 625 KIT INCLUDES ALL KITS SHOWN HERE)NOTE:1. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. ANEQUIVALENT ALTERNATIVE IS ACCEPTABLE.2. BLUE LOCTITE: PN: 242 OR EQUIVALENT3. RED LOCTITE: PN: 262 OR EQUIVALENT4. IF SHAFT DOES NOT SLIDE THROUGH BUSHING EASILY,REAM BUSHING ID TO SHAFT OD .005/ .001.#1218PART NUMBERQTY.GS 325-03 SCREW, SHC, STAINLESS,1 4-20 UNC X 0.750L2GS 325-04 SCREW, SHC, STAINLESS,1 4-20 UNC X 1.000L2SLOTTED QUICK CLAMP(LWP 620 KIT CONTAINS 4)QUICK CLAMP(LWP 621 KIT CONTAINS 4)PLATE CLAMP(LWP 622 KITCONTAINS 2)8LWP 524 RAIL CLAMP PLATE118LWP 534 NUT, SQUARE, 3/4-1019LWP 525 STATIC RAIL CLAMP119LWP 535 THRUST WASHER110LWP 526 QUICK RAIL CLAMP FINGER120LWP 545 FLANGED BUSHING111LWP 527 FLANGE CLAMP SCREW121SRT 537 RETAINING RING112LWP 528 RAIL CLAMP SHAFT122LWP 547 SHIM13GSSH 0312-0750-SS SHOULDERSCREW113LWP 529 FLANGE CLAMP LEVER123LWP 548 FLANGED NUT14LWP 517 BALL NOSE SPRING PLUNGER114LWP 530 FLANGE CLAMP KNOB22415LWP 521 QUICK CLAMP BASE PLATE115LWP 531 RAIL CLAMP LEVER1LWP 555 BOLT, 3/4-10 X 7.00L, FULLYTHREADED6LWP 522 FLANGE CLAMP PLATE116LWP 532 RAIL CLAMP KNOB225SRT 333 NYLOCK HEX JAM NUT SS THIN17LWP 523 NUT CAP117LWP 533 NUT, BRASS, 3/4-101866-795-1586 WWW.STONEAGETOOLS.COM
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (LWP 519)PLATE CLAMP ASSEMBLYALSO SOLD AS LWP 623PLATE CLAMP SCREWASSEMBLY KITNOTE:1. BEFORE INSTALLING KNOB, INSTALL MIDDLE SPRING PIN & ADJACENT FLAT WASHER. APPLY A THIN LAYER OF GENERAL PURPOSE GREASETO UNTHREADED SECTION OF SHAFT THEN INSTALL SHAFT UP THROUGH SLIDE CLAMP. THREAD KNOB ON SHAFT AS FAR AS POSSIBLEWHILE STILL ALLOWING SHAFT TO FREELY ROTATE, THEN BACK OFF TO FIRST SPOT FOR SPRING PIN INSTALLATION.2. APPLY A THIN LAYER OF GENERAL PURPOSE GREASE TO ALL SURFACES OF PLATE THAT CLAMP WILL SLIDE ON3. THREAD PLUNGER IN SO BALL ENGAGES DETENTS IN SHAFT.DO NOT ALLOW BODY OF PLUNGER TO TOUCH SHAFT.4. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE.5. BLUE LOCTITE: PN: 242 OR EQUIVALENT#PART NUMBERCLAMP TYPES(LWP 625 KITINCLUDES ALL KITSSHOWN HERE)QTY.1BR 060 RAIL CLAMP22GB 337-05 BOLT, HEX HEAD, STAINLESS, 3 8-16 UNC X 1.250L43GW 337-L WASHER, LOCK, 3/8”, STAINLESS44LWP 536 MODIFIED KNOB15LWP 537 SLIDE CLAMP16LWP 539 BALL NOSE SPRING PLUNGER17LWP 540 PLATE CLAMP BASE PLATE18LWP 541 FLAT WASHER29LWP 543 SPRING PIN310LWP 544 CLAMP SHAFT111LWP 549 BRONZE THRUST BUSHING1SLOTTEDQUICK CLAMP(LWP 620 KITCONTAINS 4)QUICK CLAMP(LWP 621 KITCONTAINS 4)866-795-1586 WWW.STONEAGETOOLS.COMPLATE CLAMP(LWP 622 KITCONTAINS 2)19
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (LWP 552)SLOTTED QUICK CLAMP ASSEMBLYNOTE:1. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. AN EQUIVALENTALTERNATIVE IS ACCEPTABLE.2. BLUE LOCTITE: PN: 242 OR EQUIVALENT3. RED LOCTITE: PN: 262 OR EQUIVALENTCLAMP TYPES(LWP 625 KITINCLUDES ALL KITSSHOWN HERE)20#PART NUMBER1GS 325-03 SCREW, SHC, STAINLESS, 1 4-20 UNC X 0.750LQTY.22GSSH 0312-0750-SS SHOULDER SCREW13LWP 517 BALL NOSE SPRING PLUNGER14LWP 524 RAIL CLAMP PLATE15LWP 525 STATIC RAIL CLAMP16LWP 526 QUICK RAIL CLAMP FINGER17LWP 528 RAIL CLAMP SHAFT18LWP 531 RAIL CLAMP LEVER19LWP 532 RAIL CLAMP KNOB210LWP 535 THRUST WASHER111LWP 551 SLOTTED QUICK CLAMP BASE PLATE112SRT 333 NYLOCK HEX JAM NUT SS THIN1SLOTTEDQUICK CLAMP(LWP 620 KITCONTAINS 4)866-795-1586 WWW.STONEAGETOOLS.COMQUICK CLAMP(LWP 621 KITCONTAINS 4)PLATE CLAMP(LWP 622 KITCONTAINS 2)
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (LWP 554)SCAFFOLD QUICK CLAMP ASSEMBLYSCAFFOLD QUICK CLAMP(LWP 554-K KIT CONTAINS 4)#QTY9LWP 526 QUICK RAIL CLAMP FINGER11GS 325-03 SCREW, SHC, STAINLESS, 1 4-20 UNC X 0.750LPART NUMBER210LWP 528 RAIL CLAMP SHAFT12GS 337-025 SCREW, SHC, STAINLESS, 3 8-16 UNC X 0.625L111LWP 531 RAIL CLAMP LEVER13GSF 350-04 SCREW, FHSC, STAINLESS, 1 2-13 UNC X 1.000L112LWP 532 RAIL CLAMP KNOB24GSSH 0312-0750-SS SHOULDER SCREW, 5/16 DIA, 3/4 L, SS113LWP 535 THRUST WASHER15GW 337-L WASHER, LOCK, 3/8”, STAINLESS114LWP 553 SCAFFOLD QUICK CLAMP BASE PLATE16LWP 517 BALL NOSE SPRING PLUNGER115LWP 559 MODIFIED SCAFFOLD CLAMP17LWP 524 RAIL CLAMP PLATE116SRT 333 NYLOCK HEX JAM NUT SS THIN18LWP 525 STATIC RAIL CLAMP1866-795-1586 WWW.STONEAGETOOLS.COM21
PARTS DIAGRAMLIGHTWEIGHT POSITIONER (LWP 582-XX-V2)COMPLETE WINDOW, 2.5IN. BOX RAIL EXTENSION KIT#PART NUMBER2FT/QTY.4FT/QTY.6FT/QTY.12LWP 580-XX-001 2.5IN BOX RAIL EXTENSION KIT, SLOTTED (CAN BE PURCHASED SEPARATELY SEE BELOW)222LWP 581-XX-001 2.5IN BOX RAIL EXTENSION KIT (CAN BE PURCHASED SEPARATELY SEE BELOW)111LIGHTWEIGHT POSITIONER (LWP 580-XX-001)2.5IN. BOX RAIL EXTENSION KIT, SLOTTEDTOP VIEWSIDE VIEW#PART NUMBERDESCRIPTIONLWP 580-2 QTY.LWP 580-4 QTY.LWP 580-6 QTY.1BR 006-2.5-0012.5” SPLICE TUBE1112BR 008-2.5-0012.5” WEDGE BOLT ASSEMBLY2223BU 002-2-0012.5” BOX RAIL EXTENSION1--4BU 002-4-0012.5” BOX RAIL EXTENSION-1-5BU 002-6-0012.5” BOX RAIL EXTENSION--1LWP 581-2 QTY.LWP 581-4 QTY.LWP 581-6 QTY.LIGHTWEIGHT POSITIONER (LWP 581-XX-001)2.5IN. BOX RAIL EXTENSION KIT, NOT SLOTTED22#PART NUMBERDESCRIPTION1BR 006-2.5-0012.5” SPLICE TUBE1112BR 008-2.5-0012.5” WEDGE BOLT ASSEMBLY2223BR 002-02-0012.5” BOX RAIL EXTENSION1--4BR 002-04-0012.5” BOX RAIL EXTENSION-1-5BR 002-06-0012.5” BOX RAIL EXTENSION--1866-795-1586 WWW.STONEAGETOOLS.COM
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TERMS AND CONDITIONS1. Acceptance of Terms and Conditions. Receipt of these Terms andConditions of Sale (“Terms and Conditions”) shall operate as the acceptanceby StoneAge, Inc. (“Seller”) of the order submitted by the purchaser (“Buyer”).Such acceptance is made expressly conditional on assent by Buyer to theseTerms and Conditions. Such assent shall be deemed to have been givenunless written notice of objection to any of these Terms and Conditions(including inconsistencies between Buyer’s purchase order and thisacceptance) is given by Buyer to Seller promptly on receipt hereof.Seller desires to provide Buyer with prompt and efficient service.However, to individually negotiate the terms of each sales contract wouldsubstantially impair Seller’s ability to provide such service. Accordingly,the product(s) furnished by Seller are sold only according to the terms andconditions stated herein and with the terms and conditions stated in anyeffective StoneAge Dealer Agreement or StoneAge Reseller Agreement,if applicable. Notwithstanding any terms and conditions on Buyer’sorder, Seller’s performance of any contract is expressly made conditionalon Buyer’s agreement to these Terms and Conditions unless otherwisespecifically agreed to in writing by Seller. In the absence of such agreement,commencement of performance, shipment and/or delivery shall be for Buyer’sconvenience only and shall not be deemed or construed to be an acceptanceof Buyer’s terms and conditions.2. Payment/Prices. Unless other arrangements have been made in writingbetween Seller and Buyer, payment for the product(s) shall be made uponreceipt
HOSE TRACTOR, AUTOBOX (ABX-3L) HOSE TRACTOR, and the (ABX-PRO-) TRACTOR. KEY FEATURES: LIGHTWEIGHT POSITIONER (LWP-500-V2) Modular system designed for portability and easy assembly Quick install drive carriages Utilizes 2.5 in. (6.35 cm) box rail
Valtek XL Series Positioner Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 Figure 2: XL Series Positioner Mounted on Valtek Linear Actuator Figure 3: XL Series Positioner Mounted on Fisher 657 Actuator Calibration is easy using the XL positioner due to minimal interaction between zero and span. Also, the
sector involvement in water management. This mid-term performance evaluation has found that LWP’s objectives meet USAID/Lebanon’s Country Development Cooperation Strategy’s objectives and beneficiary needs. LWP’s assumptions remain valid. construction activities, management plans and Its
The Labor and Worklife Program (LWP) is Harvard University's forum for research and teaching on the world of work and its implications for society. Located at the Harvard Law School, the LWP brings together scholars and policy experts from a variety of disciplines to analyze critical labor issues in the law, economy, and society. The LWP
Auto Tune Adapting the response of the Logix 500 series positioner to a particular valve configuration is as simple as pressing a button. The Logix 500 positioner has a built-in auto-tuning func-tion that, when enabled, quickly adj
FIAT 500 1.2 69KS MT5 500 150.07C.8 14.250 500 Cabrio 150.57C.8 17.250 FIAT 500 1.0 70KS BSG Hybrid MT6 500 150.07G.8 14.950 500 Cabrio 150.57G.8 17.950 LOUNGE FIAT 500 1.2 69KS MT5 500 150.09C.8 15.350 11.390 111 500 Cabrio 150.59C.8 18.350 FIAT 500 1.0 70KS BSG Hybrid MT6 500 150.09G.8 16.050 500 Cabrio 150 .
2 Term 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 3 . Cost of Book, ID Card, Calender & Transportation will be additional at actuals. Grand Total 405.300 FEE STRUCTURE FOR INDIAN STUDENTS CL
Master Instruction 04.2009 MI EVE0105 E-(en) Repair and maintenance operations must be carried out by qualified personnel! SRD991 Intelligent Positioner – All Versions – The intelligent positioner SRD991 is designed to o
A/ B. COM - SEMESTER I – GENERAL ENGLISH (2019- 20) University Paper Style (total 4 questions, 70 marks, 2.30 hours) Unit/s Topic/s No MarksQuestion style I Lessons Beautiful Minds (Gujarati Medium) Pinnacle (English Medium) Q. 1. 1 to 3 (a) Answer in brief - 3/5 (b) Write a short note - 1/3 (09) (08) II Q. 2. Poems 1 to 3 (a) Answer in brief - 3/5 (b) Write a short note - 1/3 (09) (08) III .
