ABB Control Systems Annual Partner Conference 2019

—ABB Control Systems Annual Partner Conference 2019SEPTEMBER 2019, SEVILLA, SPAINFreelance 2019 – New functions and highlights

—PresenterGlobal Product Manager FreelancePresenterIngo Mauritz, Global Product Manager, FreelanceABB Automation GmbHMobile: 49 172 5231 493E-Mail: ingo.mauritz@de.abb.comSeptember 19, 2019Slide 2

—AgendaFreelance Version 2019 – What’s newOther news around FreelanceSuccess Story – Byworth BoilerQ&ASlide 3

—AgendaFreelance Version 2019 – What’s newOther news around FreelanceSuccess Story – Byworth BoilerQ&ASlide 4

—Freelance 2019 – What’s newImprovements over the whole r 19, 2019Slide 5

—Freelance 2019Extended AC 900F Controller Portfolio: PM 904FPM 901FPM 902FPM 904F–Controller Redundancy–Controller Redundancy–Controller Redundancy–Serial interfaces–Serial interfaces–Serial Interfaces–Optional display–Optional display–Optional display–4x Ethernet Ports–3x Ethernet Ports–4x Ethernet Ports–4x Communication interfaces–2x Communication interfaces–2x Communication interfaces–Extended application memoryPM 904F: More Connectivity, More Application MemorySeptember 19, 2019Slide 6

—Freelance 2019PM 904F: The newest controller in the family4 slots for communication modulesOptional Display ModuleBattery (underneath display)LED‘s: Power, Error,Run/Stop, Prim/Sec, Batt.SD card slot for loading programs, backup,loading firmwareSwitches/Buttons: Reset, Toggle,Run/ StopUp to 10 direct I/O modules can be connectedPower 24 V4 x Ethernet 10/100 MBSeptember 19, 2019Slide 71 x Diagnosis/ Radio-Clock2 x serial lines, Modbus or Telecontrol

—Freelance 2019PM 904F: Newest technology for upgrades and new projectsParametersPM 802FPM 803FPM 901FPM 902FPM 904FCPU redundancyAlternative to PM 803F byPM 902FPM 904F SD card support--PROFIBUS Master modules44224 CAN Bus modules11111 FF HSE modules44--- Modbus RTU ports88222 Modbus TCP ports22344 IEC 60870-5-101 ports88222 IEC 60870-5-104 ports22344 Direct IOs-- Typically IOs400100040015001500 Application memory4MB16MB11MB*24MB*48MB* 0 – 600 – 60-20 – 70-20 – 70-20 – 70 optionaloptionalstandardstandardstandard Ambience temperature [ C]G3 compatible*The AC 900F Controller Family has a different Memory architecture than the AC 800F/DCP. Memory figures between the controller families are not comparable.September 19, 2019Slide 8

—Memory architecture – principles*DCP8MB SRAMAppl. Data1 AC 800F4/16MB SRAMRAMSRAMRAMAppl. Data1 RAMPRAMConfig1.PRAMAppl. Data2 Appl. Data2 Config1.Appl. Data1 AC 900F11/24/48 MB SRAM DRAMPRAMConfig1.Config2 Config2 OthersOthersDRAMAppl. Data2 Config2 Config CopyOthersSeptember 19, 2019Slide 9

—Freelance 2019AC 900F: Permanent Storage of User VariablesAvailble for all AC 900F controller–Permanent storage of variables, e.g. lifetime counter andmetering data–The values will be kept during Cold Start Load Whole Station Power Down Without Battery Firmware Update Version Upgrade–Export capabilities and Identifier to avoid using wrong data(e.g. controller replacement)–Configurable initial values and write cycle timeSeptember 19, 2019Slide 10

—Freelance 2019Freelance OperationsVarious improvements like –High Performance HMI style–Three tabs for faster navigation and handling–Menu behind button to get more space for alarms–Advanced search function in Display Explorer and Trends–Configurable User Auto Log Off–Larger Font Sizes and Buttons–Quad Monitor support– Increased Operator effectiveness with full compatibility to existing user applicationSeptember 19, 2019Slide 11

—Freelance 2019Freelance Operations – Quad Monitor supportAdvanced configuration options–Amount of monitor to be used by Freelance is selectable (14).–Amount and numbering of available monitors is detected byWindows (display settings).–Display types which shall be shown on each monitor isselectable.Increased Operator effectiveness with full compatibility to existing user applicationSeptember 19, 2019Slide 12

—Freelance 2019Freelance EngineeringVarious improvements like –High Performance HMI style–Auto routing capabilities in the FB Diagram editor–Larger Buttons in the Tool Bar–Search and sorting functionality–Visualizations between Modes–Advanced configuration options like for Display assignment–Project Backup’s on SD Card–Reduction of side effects– Increased Engineering effectiveness with full compatibility to existing user applicationSeptember 19, 2019Slide 13

—Freelance 2019SecurityExtended User Management––Security improvements Alternative user management and authenticationbased on Windows User Accounts Auto-logoff, Password aging, Password complexity,min. Password length, Central PasswordManagement Password management via Local User Accounts orDomain ServerOptions for User Management Security Lock (known from former Versions) Extended User Management (based on WindowsAccounts)September 19, 2019Slide 14

—Freelance 2019User Management - Overview and comparisonNo SecurityNo security featuresGroup based permissionsAuto log-offSecurity LockLocal AccountsGroup based permissionsAuto log-offPassword policies with Single Sign-On OptionDomain AccountsGroup based permissionsAuto log-offPassword policies with Single Sign-On OptionCentralized Password ManagementIndependent user management options to fit all needsSeptember 19, 2019Slide 17To be configured inFreelance Settingstool

—Freelance 2019Supported Operating SystemSupported Operating SystemFreelance9.2Freelance9.2 SP1/2Supported Operating Systems in Freelance 2019Freelance2013 / 2016Freelance2016 SP1Freelance2019––xx--Operating Systems Windows 7 Windows 10Mixed architecture, that means combinations of Windows 7and Windows 10 PC’s within the same system are possibleBenefits--September 19, 2019Slide 18x-x-xxx–Easy upgrade from older Freelance Version without theneed to update the Operating Systems–Smooth and stepwise upgrade of Operating Systems in theplant, no need to update all PCs at once–Easy expansion in the installed base, e.g. additionalOperator Stations by using newest PC’sx

—Freelance 2019Live DemoSeptember 19, 2019Slide 19

—Freelance 2019SummaryEnhanced scalability: New PM 904F controllerImproved usability: Increase Operator and Engineering efficiencyMore connectivity: Up to 4 communication Interfaces for AC 900FCompatibility: Support of Windows 7 and Windows 10Enhanced Security: New Extended User ManagementFreelance 2019 - significant improvements in all areas: scalability, usability, connectivity, compatibility and securitySeptember 19, 2019Slide 20

—AgendaFreelance Version 2019 – What’s newOther news around FreelanceSuccess Story – Byworth Boiler - Not confirmed yet!Q&ASlide 21

—Other news around FreelanceModular AutomationReduce cost, risk and schedule by–Focus on core business of production of goods – partnersfor modules–Higher flexibility in production in terms of scaling andchange of product variants–Faster Time to market (from idea to market introduction)–Over the plant life cycle reduced cost as upgrades can bedone on smaller granularity–Standardization in process modules enables flexibility ofsuppliers ABB solution already released Freelance is ready made for MTP’sSeptember 19, 2019Slide 22ProcessModule

—Other news around FreelanceAutomation for Modular Plants - System architecture3BSE092094 en A

—AgendaFreelance Version 2019 – What’s newOther news around FreelanceSuccess Story – Byworth BoilersQ&ASlide 24

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—What We Do Manufacture industrial steam andhot water boilers Boiler house installations Boiler service and commissioning Steam plant training

—Traditional Boiler Control Several independent controllers Older technology Heavily restricted functionality Reliant on 3rd party development

—Why ABB Freelance Single programming environment Distributed control (multi-boiler) Configurability Connectivity

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—Remote Monitoring Cellular network Modbus TCP communication Remote alarms / management

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—Remote Support Full dial in access Remote fault analysis Peace of mind for customer

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—Jura Outcome12% fuel volume reduction“Using less fuel reduces your carbonfootprint and that’s multifacetedbecause using less fuel reduces carbonall through the fuel supply chain. Thereduction means maybe 2 less lorries amonth having to come to Jura.”Andy Jardine – Whyte and McKay

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—AgendaFreelance Version 2019 – What’s newOther news around FreelanceSuccess Story – Byworth Boiler - Not confirmed yet!Q&ASlide 48

—Questions?September 19, 2019Slide 49

—Next session

August 12, 2019Slide 51

SD card slot for loading programs, backup, loading firmware Up to 10 direct I/O modules can be connected 4 x Ethernet 10/100 MB 1 x Diagnosis/ Radio-Clock 2 x serial lines, Modbus or Telecontrol Power 24 V 4 slots