Mini Flour Mill (Chakki Atta), Wheat Flour Atta Plant .

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Mini Flour Mill (Chakki Atta),Wheat Flour Atta Plant,Packaged Wheat Flour (Atta)Manufacturing Plant, Detailed Project Report, Profile, Business Plan,Industry Trends, Market Research, Survey, Manufacturing Process,Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Cost and Revenue, Plant Economics, Production Schedule, WorkingCapital Requirement, Plant Layout, Process Flow Sheet, Cost of Project,Projected Balance Sheets, Profitability Ratios, Break Even Analysis

IntroductionAtta (wheat flour) is one of the staple and basic foods to Indiansnot only that, it is basic food ingredients for all the men lives inthe world.Wheat is grown in most parts of the world, from near-arctic tonear-equatorial latitudes. It is the most important crop amongthe cereals by area planted and is followed in importance rnationally exceeds that of all other grains. Furthermore, theprotein and caloric content of wheat is greater than that of anyother food crop.www.entrepreneurindia.co

Atta is manufactured from wheat which is cultivated inthe winter session or just before it. Though there isdevelopment of tissue culture base seeds which can becultivated throughout the year.Wheat has been collected from wheat field and store itin the godown and it has gone through for furtherprocessing.Wheat flour is the first choice of the health consciouspeople. Wheat flour is obtained by milling wheat. Thereare various types of wheat.www.entrepreneurindia.co

An excellent source of complex carbohydrates is wheatflour. Wheat flour contains B-vitamins, calcium, folacin,iron, magnesium, phosphorus, potassium, zinc, minimalamounts of sodium and other trace elements. Otherthan gluten flour, all types of wheat flour contain 9 to15 percent of calories derived from protein. Not morethan 5 percent calories are derived from fat. Becauseof its excellent nutritional value, the wheat flour hasbecome the most consumed flour in this world.www.entrepreneurindia.co

Uses of AttaWheat flour is used to make rotis, parathas etc. for daily meal.There are various other uses such as in bread and other bakeryproducts as well as in many other recipes in which wheat flour isused as main ingredient. Wheat is also used as an ingredient incompound feedstuffs, starch production and as a feed stock inethanol production. The whole wheat flour is dark brown in color.The whole wheat flour has more nutritional values than theenriched wheat flour because of that only; people nowadays areopting to use whole wheat flour in their diet.www.entrepreneurindia.co

PropertiesIt should be free flowing powdery material, it shouldcontain moisture level maximum 12%, It should notcontain any insects inside the packet, It should bewithin 40 mesh size powder with white colour. Thereis brownish speck available of wheat bran, it isgenerally contain 7-9% protein, It contains traceminerals which is useful for the health growth. It hasavailability of vitamin B complex compound.www.entrepreneurindia.co

Market SurveyAtta is the basic staple food for human being. It is directly usedforhuman consumption. There are few in organised sectormanufacturing atta from wheat for human consumption. There isgradual demand increase day by day of 5-10 kg packs.India produces more than 70 million tonnes of wheat. It is mainlyconsumed in the form of atta, suji, maida and baking flour. Mostof the wheat is milled in small capacity disc mills to produce wheatflour (atta).Wheat has been used in India for over 5,000 years.Wheat today is not the wheat grown up to 1970s. The wheat hasgone through major evolution.www.entrepreneurindia.co

Today there are two basic varieties of wheat produced in India tomake Atta: Durum and Aestivum. Aestivum is semi hard wheatcompared to hard Durum. In India, about 90% of Atta is madefrom Gehun. Durum is also called Semolina. Durum is harder thanany variety of Gehun.The demand for wheat flour is mainly determined by the tionofIncreased application of wheat flour for industriallyprocessing of food products such as pasta and macaroni would alsohave great bearing of future flour demand.www.entrepreneurindia.co

Wheat is the second most important cereal in India after rice.Wheat provides more than 50% of the calories to the people whomainly depend on it. India has witnessed a significant increase inthe wheat production over the years.Wheat flour is a powder obtained from the grinding of wheat usedfor human consumption.The Indian packaged wheat flour market consist of plenty ofbrands each one is trying to distinguish themselves with origin ofwheat, manufacturing process, quality, taste, textures and priceto attract customers. Besides leading brands, there are morethan 500 regional brands in India.www.entrepreneurindia.co

North Central region is the major consumer of the packagedwheat flour in India. Estimation for fiscal 2014-15, in terms ofvalue, the North-Central region comprises almost 44% of theoverall India’s packaged wheat flour market.The Packaged Wheat Flour Market in India started breaking theold age traditions of grinding wheat at local Chakki mills bygrowing at a whooping Compound annual growth rate (CAGR) of19% and may likely to be double the current size by end of thisdecade.Wheat Flour or Atta is the predominantly used in food items inIndia, such as chapatti, roti, naan and puri and in sweat itemstoo like halwa, pakoda, etc.www.entrepreneurindia.co

Owing to the public distribution system providing whole wheat whichhas to be grounded and also purchasing wheat from open marketand grinding it will be cheaper than the flour available in marketand we have the option to grind it to the consistency required.These advantages generate a huge market potential for MiniWheat Flour Mill.Wheat demand worldwide is calculated to rise by 40% from 1993to 2020 to reach 775 million tons. The expected increase indemand is partly motivated by population growth but also resultsfrom substitution out of rice and coarse grain cereals as incomesrise and populations become increasingly based in urban areas.www.entrepreneurindia.co

Reasons for buying the report: This report helps you to identify a profitable project for investingor diversifying into by throwing light to crucial areas like industrysize, market potential of the product and reasons for investing in theproduct This report provides vital information on the product like it’scharacteristics and segmentation This report helps you market and place the product correctly byidentifying the target customer group of the productwww.entrepreneurindia.co

This report helps you understand the viability of the project bydisclosing details like machinery required, project costs andsnapshot of other project financials The report provides a glimpseof government regulationsapplicable on the industry The report provides forecasts of key parameters which helps toanticipate the industry performance and make sound businessdecisionswww.entrepreneurindia.co

Our Approach Our research reports broadly cover Indian markets, present analysis,outlook and forecast for a period of five years. The market forecasts are developed on the basis of secondaryresearch and are cross-validated through interactions with theindustry players nformation from such sources is processed by us and included in thereportwww.entrepreneurindia.co

Scope of the ReportThe report titled “Market Survey cum Detailed Techno EconomicFeasibility Report on Atta Chakki Plant ” provides an insight into theAtta Chakki market in India with focus on uses, ManufacturingProcess, Process Flow Sheets, Plant Layout and Project Financials ofAtta Chakki project. The report assesses the market sizing andgrowth of the Indian Atta Chakki Industry. While expanding a currentbusiness or while venturing into new business, entrepreneurs areoften faced with the dilemma of zeroing in on a suitable product/line.And before diversifying/venturing into any product, they wish tostudy the following aspects of the identified product:www.entrepreneurindia.co

Good Present/Future Demand Export-Import Market Potential Raw Material & Manpower Availability Project Costs and Payback jectconsultancy and market research field, have demystified thesituation by putting forward the emerging business opportunity inthe Atta Chakki sector in India along with its business prospects.Through this report we have identified Atta Chakki project as alucrative investment avenue.www.entrepreneurindia.co

Project at a Glance(Rs. inlacs)PROJECT AT A GLANCEParticularsCOST OF PROJECTExistingProposedLand & Site Development Exp.0.00110.00Buildings0.0047.20Plant & Machineries0.0064.86Motor Vehicles0.005.00Office Automation Equipments0.0023.50Technical Knowhow Fees & Exp.0.008.00Franchise & Other Deposits0.00Preliminary& Pre-operative ExpTotalMEANS OF FINANCEParticularsExisting Proposed110.00 CapitalTotal0.0070.4270.4247.20 Share Premium0.000.000.0064.86 Other Type Share Capital0.000.000.000.000.000.000.000.000.008.00 Internal Cash Accruals0.000.000.000.00Long/Medium Term0.00 Borrowings0.00211.27211.270.002.002.00 Debentures / Bonds0.000.000.00Provision for Contingencies0.006.006.00 Unsecured Loans/Deposits0.000.000.00Margin Money - Working 0 Reserves & Surplus23.50 Cash Subsidy15.13281.69 TOTALwww.entrepreneurindia.co

Project at a arningsPayoutProbable P/E Ratio Yield Price/ BookMarketValuePriceNo.ofTimesEPSCEPSPer SharePer SharePer neurindia.co

Project at a GlanceYearD. S. C. R.Debt / - EquityDepositsasDebtEquityTotal ReturnNeton NetWorth WorthIndividua Cumulativ Overallle(Number of times)Initial(Number of times)3.003.00%%Profitability RatioGPMPBTPAT%%%Assets CurrentTurnover RatioRatioNetP/VContrib 210.82 .25%245.95 .27%281.09 .01%316.22 .56%351.36 29.28%2.002.971.93www.entrepreneurindia.co

Project at a GlanceBEPBEP - Maximum Utilisation Year5Cash BEP (% of Installed Capacity)45.19%Total BEP (% of Installed Capacity)48.38%IRR, PAYBACK and FACRInternal Rate of Return . ( In %age )Payback Period of the Project is ( In Years )Fixed Assets Coverage Ratio ( No. of times )24.70%2 Years 4 Months6.194www.entrepreneurindia.co

Major Queries/Questions Answered in the Report?1. What is Atta Chakki industry ?2. How has the Wheat Flour Atta industryperformed so far and how will it perform in thecoming years ?3. What is the Project Feasibility of a Atta ChakkiPlant ?4. What are the requirements of Working Capitalfor setting up a Atta Chakki Plant ?www.entrepreneurindia.co

5. What is the structure of the Wheat Flour AttaBusiness and who are the key/major players ?6. What is the total project cost for setting up AttaChakki Plant ?7. What are the operating costs for setting up a AttaChakki Plant ?8. What are the machinery and equipmentrequirements for setting up a Atta Chakki Plant ?www.entrepreneurindia.co

9. Who are the Suppliers and Manufacturers ofPlant & Machinery for setting up a Atta ChakkiPlant ?10. What are the requirements of raw material forsetting up a Atta Chakki Plant ?11. Who are the Suppliers and Manufacturers of Rawmaterials for setting up a Atta Chakki Plant ?12. What is the Manufacturing ProcessFormulations of Wheat Flour Atta Plant?andwww.entrepreneurindia.co

13. What is the total size of land required for setting upa Atta Chakki Plant ?14. What will be the income and expenditures for aAtta Chakki Plant ?15. What are the Projected Balance Sheets of a AttaChakki Plant ?16. What are the requirement of utilitiesoverheads for setting up a Atta Chakki Plant?and17. What is the Built up Area Requirement and cost forsetting up a Wheat Flour Atta Plant Business?www.entepreneurindia.co

18. WhatarethePersonnel(Manpower)Requirements for setting up a Wheat Flour AttaBusiness?19. What are Statistics of Import & Export for AttaChakki Plant ?20. What is the time required to break-even?21.What is the Break-Even Analysis of a Atta ChakkiPlant?22.What are the Project financials of a Atta ChakkiPlant?www.entepreneurindia.co

23. What are the Profitability Ratios of a Atta Chakkiplant?24. What is the Sensitivity Analysis-Price/Volume ofa Atta Chakki Plant?25.What are the Projected Pay-Back Period andIRR of a Atta Chakki Plant?26.What is the Process Flow Sheet Diagram of aAtta Chakki Plant project?www.entrepreneurindia.co

27.What are the Market Opportunities for settingup a Wheat Flour Atta Plant?28. What is the Market Study and Assessment forsetting up a Atta Chakki Plant?29. What is the Plant Layout for setting up aAtta Chakki Plant Business?www.entrepreneurindia.co

Table of Contentsof theProject Reportwww.entrepreneurindia.co

1. PROJECT LOCATION1.1 District Profile & Geotechnical Site 6.GeneralPhysical CharacteristicsClimate & RainfallMapTransportation And CommunicationsEconomy & Industry2.INTRODUCTION3.COMPOSITION OF WHEAT4.COMPOSITION OF FLOUR5.USES OF ATTAwww.entrepreneurindia.co

6.PROPERTIES7.MARKET SURVEY7.1. Projected Demand For Wheat Flour (Tonnes)7.2. World Wheat Exporter Competition To Increase8.EXPORT & IMPORT STATISTICS DATA OF INDIA8.1. Export Statistics Data On Wheat Flour8.2. Import Statistics Data On Wheat Flour9.RAW MATERIAL9.1. Wheat9.2. Composition9.3. Storagewww.entrepreneurindia.co

10.CLEANING AND CONDITIONING11.QUALITY AND GRADE12.LIST OF MACHINERIES13.MANUFACTURING PROCESS13.1. Raw Material Required13.2. Plant & Machinery Required13.3. Process Description14.PROCESS FLOW DIAGRAM15.GENERAL TESTS REQUIREMENTwww.entrepreneurindia.co

16.SUPPLIERS OF PLANT & MACHINERY16.1. Complete Machinery17.SUPPLIERS OF RAW MATERIAL18.PLANT LAYOUT19.MACHINERY, PRODUCT & RAW MATERIALPHOTOGRAPHS20.QUOTATION OF PLANT, MACHINERY ANDEQUIPMENTS FROM SUPPLIERwww.entrepreneurindia.co

Project Financials Project at a GlanceAnnexure Assumptions for Profitability workings .1 Plant Economics .2 Production Schedule 3 Land & Building . 4Factory Land & BuildingSite Development Expenseswww.entrepreneurindia.co

Plant & Machinery . .5Indigenous MachineriesOther Machineries (Miscellaneous, Laboratory etc.) Other Fixed Assets . .6Furniture & FixturesPre-operative and Preliminary ExpensesTechnical KnowhowProvision of Contingencies Working Capital Requirement Per Month . 7Raw MaterialPacking MaterialLab & ETP Chemical CostConsumable Storewww.entrepreneurindia.co

Overheads Required Per Month and Per Annum . . 8Utilities & Overheads (Power, Water and Fuel Expenses etc.)Royalty and Other ChargesSelling and Distribution Expenses Salary and Wages . .9 Turnover Per Annum . 10 Share Capital .11Equity CapitalPreference Share Capitalwww.entrepreneurindia.co

Annexure 1 :: Cost of Project and Means of Finance Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/RealisationExpenses/Cost of Products/Services/ItemsGross ProfitFinancial ChargesTotal Cost of SalesNet Profit After TaxesNet Cash Accrualswww.entrepreneurindia.co

Annexure 3 :: Assessment of Working Capitalrequirements Current AssetsGross Working CapitalCurrent LiabilitiesNet Working CapitalWorking Note for Calculation of Work-inprocess Annexure 4 :: Sources and Disposition of Fundswww.entrepreneurindia.co

Annexure 5 ::Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) Annexure 6::Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratiowww.entrepreneurindia.co

Annexure 7::Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.Pwww.entrepreneurindia.co

Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEPwww.entrepreneurindia.co

Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/Itemswww.entrepreneurindia.co

Annexure 14::Product wise Domestic SalesRealisation Annexure 15::Total Raw Material Cost Annexure 16::Raw Material Cost per unit Annexure 17::Total Lab & ETP Chemical Cost Annexure 18::Consumables, Store etc. Annexure 19::Packing Material Cost Annexure 20::Packing Material Cost Per Unitwww.entrepreneurindia.co

Annexure 21::Employees Expenses Annexure 22::Fuel Expenses Annexure 23::Power/Electricity Expenses Annexure 24::Royalty & Other Charges Annexure 25::Repairs & MaintenanceExpenses Annexure 26::Other Manufacturing Expenses Annexure 27::Administration Expenses Annexure 28::Selling Expenseswww.entrepreneurindia.co

Annexure 29 :: Depreciation Charges – as per Books(Total) Annexure 30 :: Depreciation Charges – as per Books(P & M) Annexure 31 :: Depreciation Charges - as per IT ActWDV (Total) Annexure 32 :: Depreciation Charges - as per IT ActWDV (P & M) Annexure 33 :: Interest and Repayment - Term Loans Annexure 34 :: Tax on Profits Annexure 35 :: Projected Pay-Back Period and IRRwww.entrepreneurindia.co

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It should be free flowing powdery material, it should contain moisture level maximum 12%, It should not contain any insects inside the packet, It should be within 40 mesh size powder with white colour. There is brownish speck available of wheat bran, it is generally contain 7-9% protein, It contains trace minerals which is useful for the health .

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