Rosemount 1151 Rosemount 1151 Smart Pressure Transmitter

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4593 Rev AB.fm Page 1 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151Rosemount 1151 SmartPressure TransmitterStartStep 1: Mount the TransmitterStep 2: Consider Housing RotationStep 3: Connect the Wiring and Power UpStep 4: Set SwitchesStep 5: ConfigurationStep 6: Trim the TransmitterProduct CertificationsEnd 2006 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and theRosemount logotype are registered trademarks of Rosemount Inc.HART 00825-0100-4593X www.rosemount.com

4593 Rev AB.fm Page 2 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151Emerson Process ManagementRosemount DivisionEmerson Process ManagementGmbH & Co. OHG8200 Market BoulevardChanhassen, MN USA 55317T (US) (800) 999-9307T (Intnl) (952) 906-8888F (952) 949-7001Shipping Address:Argelsrieder Feld 382234 WesslingGermanyT 49 (8153) 9390F49 (8153) 939172Emerson Process ManagementAsia Pacific Private LimitedBeijing Rosemount Far EastInstrument Co., Limited1 Pandan CrescentSingapore 128461T (65) 6777 8211F (65) 6777 0947/65 6777 0743No. 6 North Street,Hepingli, Dong Cheng DistrictBeijing 100013, ChinaT (86) (10) 6428 2233F (86) (10) 6422 8586IMPORTANT NOTICEThis installation guide provides basic guidelines for Rosemount 1151transmitters. It does not provide instructions for configuration, diagnostics,maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, orintrinsically safe (I.S.) installations. Refer to the Rosemount 1151 referencemanual (document number 00809-0100-4593) for more instruction.This manual is also available electronically on www.rosemount.com.WARNINGExplosions could result in death or serious injury:Installation of this transmitter in an explosive environment must be inaccordance with the appropriate local, national, and international standards,codes, and practices. Please review the approvals section of the 1151reference manual for any restrictions associated with a safe installation. Before connecting a HART-based communicator in an explosiveatmosphere, make sure the instruments in the loop are installed inaccordance with intrinsically safe or non-incendive field wiring practices. In an Explosion-Proof/Flame-Proof installation, do not remove thetransmitter covers when power is applied to the unit.Process leaks may cause harm or result in death. To avoid process leaks, only use the o-ring designed to seal with thecorresponding flange adapter.Electrical shock can result in death or serious injury. Avoid contact with the leads and the terminals. High voltage that may bepresent on leads can cause electrical shock.

4593 Rev AB.fm Page 3 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 1: MOUNT THE TRANSMITTERLiquid Flow Applications1. Place taps to the side of the line.2. Mount beside or below the taps.FlowGas Flow Applications1. Place taps in the top orside of the line.2. Mount beside or above the taps.FlowSteam Flow Applications1. Place taps to the side of the line.2. Mount beside or below the taps.3. Fill impulse lines with water.Flow

4593 Rev AB.fm Page 4 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 1 CONTINUED.Pipe MountPanel Mount(1)Flat Mount(1) Panel bolts are customer supplied.

4593 Rev AB.fm Page 5 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 2: CONSIDER HOUSING ROTATIONTo improve field access or to better view the optional LCD display:1. Loosen the housing lock nut.2. Rotate the housing clockwise to the desired position – up to 90 from its original position. Over rotating will damage the transmitter.3. If the desired position is attained, tighten the housing lock nut.4. If the desired position cannot be reached because the housing willnot rotate further, rotate the housing counterclockwise until in thedesired position (up to 90 from its original position).5. Tighten the housing lock nut to 420-in/lb. Use a sealing compound(Loctite 222 – Small Screw Threadlocker) on the threads to ensurea watertight seal on the housing.NOTEIf the desired position cannot be attained within the 90 limit, thetransmitter will need to be disassembled. See the Rosemount 1151reference manual (document number 00809-0100-4593) for furtherinstruction.Housing Lock Nut

4593 Rev AB.fm Page 6 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 3: CONNECT WIRING AND POWER UPUse the following steps to wire the transmitter:1. Remove the housing cover on the side marked TERMINALS on thenameplate.2. Connect the positive lead to the “ ” terminal and the negative leadto the “–” terminal.NOTEDo not connect the powered signal wiring to the test terminals. Powercould damage the test diode in the test connection. Twisted pair cableshould be used for best results. In high EMI/RFI environments, useeither transient terminal block or shielded signal wiring. Use 12 to 24AWG wire and do not exceed 5,000 feet (1500 meters).3. Plug and seal unused conduit connections.4. If applicable, install wiring with a drip loop. Arrange the drip loopso the bottom is lower than the conduit connections and thetransmitter housing.Figure 1 shows wiring connections necessary to power a 1151 andenable communications with a hand-held HART communicator. AHART Interface may be connected at any termination point in the loop.signal loop must have 250 ohms minimum load for communications.Signal loop may be grounded at any point or left ungrounded

4593 Rev AB.fm Page 7 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151Figure 1. Field Wiring DiagramPowerSupplyCurrentMeterOptionalIndicatorRL 250

4593 Rev AB.fm Page 8 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 3 CONTINUED.Power SupplyThe dc power supply should provide power with less than two percentripple. The total resistance load is the sum of the resistance of thesignal leads and the load resistance of the controller, indicator, andrelated pieces. Note that the resistance of intrinsic safety barriers, ifused, must be included.Figure 2. Load n12Vmax45Rmin0VSRmax1650VmaxRL at Supply Voltage (VS)RL 43.5 (VS – 12)(1) A minimum of 250 Ω is required for communication.

4593 Rev AB.fm Page 9 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 4: SET THE SWITCHESFailure Mode Alarm Switch1. Remove the housing cover.2. Locate the failure mode switch (see Figure 3).3. Move the switch to the desired alarm setting. To set the failuremode to high alarm, position the switch toward “HI.” To set thefailure mode to low alarm, position the switch to “LO.”4. Replace the housing cover.Write-Protect SwitchIn the “ON” position, the write-protect switch prevents changes to theconfiguration data.1. Remove the housing cover.2. Move the write-protect switch to the “OFF.”3. Verify transmitter configuration (see “Verify TransmitterConfiguration”).4. Move the write-protect switch to the “ON.”5. Replace the housing cover.Figure 3. Switch LocationsWrite-Protection SwitchFailure Mode SwitchHIZero AdjustmentButtons

4593 Rev AB.fm Page 10 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 5: VERIFY CONFIGURATIONVerify Transmitter ConfigurationNOTE:A check (3) indicates the basic configuration parameters. At minimum,these parameters should be verified as part of the configuration andstartup procedure.Table 1. HART Communicator Fast Key SequenceFunctionFast Key SequencesAnalog Output3Analog Output Alarm1, 4, 3, 3Burst Mode Control1, 4, 3, 4, 3Burst Operation1, 4, 3, 4, 4Calibration1, 2, 3Characterize1, 4, 1, 1, 2, 2 Damping1, 3, 6Date1, 3, 4, 1Descriptor1, 3, 4, 2Digital-to-Analog Trim (4–20 mA Output)1, 2, 3, 2, 1Field Device Information1, 4, 4, 1Full Trim1, 2, 3, 3Keypad Input1, 2, 3, 1, 1Loop Test1, 2, 2Lower Range Value4, 1Lower Sensor Trim1, 2, 3, 3, 2Message1, 3, 4, 3Meter Type1, 3, 4, 5Number of Requested Preambles1, 4, 3, 4, 2Percent Range1, 1, 2Poll Address1, 4, 3, 4, 1Pressure2 Range Values1, 3, 3Rerange1, 2, 3, 1Scaled D/A Trim (4–20 mA Output)1, 2, 3, 2, 2Self-Test (Transmitter)1, 2, 1, 1Sensor Information1, 4, 4, 2

4593 Rev AB.fm Page 11 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Sensor Trim PointsStatus Tag Transfer Function (Setting Output Type)Transmitter Security (Write Protect)Trim Analog Output Units (Process Variable)Upper Range ValueUpper Sensor TrimZero TrimRosemount 11511, 2, 3, 3, 41, 2, 1, 21, 3, 11, 3, 51, 3, 4, 41, 2, 3, 21, 3, 25, 21, 2, 3, 3, 31, 2, 3, 3, 1Configure LCD DisplayFigure 4. LCD Meter.Digital Bar GraphLeftConfigurationButtonRetaining RingRightConfigurationButtonNOTEThe LCD display time-out is approximately 16 seconds. If keys are notpressed within this period, the indicator reverts to reading the signal.

4593 Rev AB.fm Page 12 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 5 CONTINUED.Position the Decimal Point and Select the Meter Function1. Unscrew the retaining ring shown in Figure 4 and remove the LCDdisplay cover.2. Press the left and right configuration buttons simultaneously andrelease immediately.3. To move the decimal point to the desired location, press the leftconfiguration button. Note that the decimal point wraps around.4. To scroll through the mode options, press the right configurationbutton until the desired mode is displayed (see Table 2).5. Press both configuration buttons simultaneously for two seconds.6. Replace the LCD Display cover.Table 2. LCD Display ModesOptionsRelationship between Input Signal and Digital DisplayL inLinearL in FLinear with five-second filterSrtSquare rootSrtFSquare root with five-second filterSquare root function: relates to the digital display. The bar graph outputremains linear with the current signal.Square root response: digital display will be proportional to the square root ofthe input current where 4 mA 0 and 20 mA 1.0, scaled per the calibrationprocedure. The transition point from linear to square root is at 25% of full scaleflow.Filter response: operates upon “present input” and “input received in theprevious five second interval” in the following manner:Display (0.75 x previous input) (0.25 x present input)This relationship is maintained provided that the previous reading minus thepresent reading is less than 25% of full scale.NOTEThe meter displays “----” for approximately 7.5 seconds while theinformation is being stored.

4593 Rev AB.fm Page 13 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 5 CONTINUED.Set the Display Equivalent to a 4 mA Signal1. Unscrew the retaining ring shown in Figure 4 and remove the LCDdisplay cover.2. Press the left button for two seconds.3. To decrement the display numbers, press the left configurationbutton and to increment the numbers, press the right configurationbutton. Set the numbers between –999 and 1000.4. To store the information, press both configuration buttonssimultaneously for two seconds.5. Replace the LCD display cover.Set the Display Equivalent to a 20 mA Signal1. Unscrew the retaining ring shown in Figure 4 and remove the LCDdisplay cover.2. Press the right button for two seconds.3. To decrement the display numbers, press the left configurationbutton on the display and to increment the numbers, press the rightconfiguration button. Set the numbers between –999 and 9999.The sum of the 4 mA point and the span must not exceed 9999.4. To store the information, press both configuration buttonssimultaneously for two seconds. The LCD display is nowconfigured.5. Replace the LCD Display cover.

4593 Rev AB.fm Page 14 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 6: TRIM THE TRANSMITTERNOTETransmitters are shipped fully calibrated per request or by the factorydefault of full scale (span upper range limit).Full TrimA full trim is a two-point sensor calibration where two end-pointpressures are applied, and the transmitter process variable output isadjusted to agree with the pressure input.Using the HART CommunicatorHART Fast Keys1, 2, 3, 3Steps1. Equalize or vent the transmitter and connect HARTcommunicator.2. At the menu, input the HART Fast Key sequence.3. Follow the commands to perform a full trim.Zero TrimA zero trim is a single-point adjustment used for compensatingmounting position effects. When performing a zero trim, ensure thatthe equalizing valve is open and all wet legs are filled to the correctlevel. If zero offset is less than 3% of true zero, follow the “Using theHART Communicator” instructions below. If zero offset is greater than3% of true zero, follow the “Using the Transmitter Zero AdjustmentButtons” instructions.Using the HART CommunicatorHART Fast Keys1, 2, 3, 3, 1Steps1. Equalize or vent the transmitter and connect HARTcommunicator.2. At the menu, input the HART Fast Key sequence.3. Follow the commands to perform a zero trim.

4593 Rev AB.fm Page 15 Friday, September 22, 2006 9:16 AMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151STEP 6 CONTINUED.Using the Transmitter Zero Adjustment ButtonsPerform the following steps to perform a rerange using the zeroadjustment buttons (see Figure 3).1. Apply a pressure equivalent to the lower calibrated value on thehigh side of the transmitter.2. Remove the circuit side cover to expose the span and zerobuttons. Hold both the span and zero buttons down simultaneouslyfor at least five seconds to activate the controls.3. Press the zero button for five seconds to set the 4 mA point. Verifythat the output is 4 mA.4. Apply a pressure equivalent to the higher calibrated value to thehigh side of the transmitter.5. Press the span button for five seconds to set the 20 mA point.Verify that the output is 20 mA.4-20 mA Output TrimA 4-20 mA output trim adjusts the transmitter milliampere output tomatch plant standards. This procedure is used to trim the transmitterusing a current meter.Using the HART CommunicatorHART Fast Keys1, 2, 3, 2, 2Steps1. Equalize or vent the transmitter and connect HARTcommunicator.2. At the menu, input the HART Fast Key sequence.3. Follow the commands to perform a full trim.

4593 Rev AB.fm Page 16 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151PRODUCT CERTIFICATIONSApproved Manufacturing LocationsRosemount Inc. — Chanhassen, Minnesota, USAFisher-Rosemount GmbH & Co. — Wessling, GermanyEmerson Process Management Asia PacificPrivate Limited — SingaporeBeijing Rosemount Far East Instrument Co., Limited – Beijing, ChinaEuropean Directive InformationThe EC declaration of conformity for all applicable European directivesfor this product can be found on the Rosemount website atwww.rosemount.com. A hard copy may be obtained by contacting ourlocal sales office.ATEX Directive (94/9/EC)Emerson Process Management complies with the ATEX Directive.European Pressure Equipment Directive (PED) (97/23/EC)1151GP9, 0; 1151HP4, 5, 6, 7, 8 Pressure Transmitters— QS Certificate of Assessment - EC No. PED-H-20Module H Conformity AssessmentAll other 1151 Pressure Transmitters— Sound Engineering PracticeTransmitter Attachments:Diaphragm Seal - Process Flange - Manifold— Sound Engineering PracticeElectro Magnetic Compatibility (EMC) (89/336/EEC)All models— EN 50081-1: 1992; EN 50082-2:1995;EN 61326-1:1997 – Industrial

4593 Rev AB.fm Page 17 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151Hazardous Locations CertificationsNorth American CertificationsFactory Mutual (FM) ApprovalsFM Explosion Proof tag is standard. Appropriate tag will be substitutedif optional certification is selected.I5Explosion Proof: Class I, Division 1, Groups B, C, and D.Dust-Ignition Proof: Class II, Division 1, Groups E, F, and G;Class III, Division 1. Indoor and outdoor use. NEMA 4X. FactorySealed.Intrinsically safe for Class I, II, and III Division 1, Groups A, B, C,D, E, F, and G hazardous locations in accordance with entityrequirements and Control drawing 01151-0214 and 00268-0031.Non- incendive for Class I, Division 2, Groups A, B, C and Dhazardous locations.For entity parameters see control drawing 01151-0214.Canadian Standards Association (CSA) ApprovalsE6 Explosion proof for Class I, Division 1, Groups C and D; Class II,Division 1, Groups E, F, and G; Class III, Division 1 HazardousLocations. Suitable for Class I, Division 2, Groups A, B, C, and D;CSA enclosure type 4X. Factory Sealed.I6Intrinsically safe for Class I, Division 1, Groups A, B, C, and Dhazardous locations when connected per Drawing 01151-2575.For entity parameters see control drawing 01151-2575.Temperature Code T2D.

4593 Rev AB.fm Page 18 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151European CertificationsE8ATEX FlameproofCertification Number CESI03ATEX037ATEX MarkingII 1/2 GEEx d IIC T6 (–40 Ta 40 C)EEx d IIC T4 (–40 Ta 80 C)1180V 60 Vdc maximumATEX Intrinsic Safety CertificationI1 Certification Number BAS99ATEX1294XATEX MarkingII 1 GDEEx ia IIC T5 (–60 Ta 40 C)EEx ia IIC T4 (–60 Ta 80 C)Dust Rating: T90 C (Ta –20 to 40 C)IP661180Entity ParametersUi 30VIi 125 mAPi 1.0 W (T4) or 0.67 W (T5)Ci 0.034 µFLi 20 µHSpecial Conditions for safe use (x):The apparatus is not capable of withstanding the 500V insulationtest required by EN50020:1994. This must be taken into accountwhen installing the apparatus.

4593 Rev AB.fm Page 19 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006Rosemount 1151ATEX Type N and Dust CertificationN1 Certificate Number: BAS99ATEX3293XATEX Marking:II 3 GDEEx nL IIC T5 (-40 Ta 40 C)EEX nL IIC T4 (-40 Ta 80 C)Dust Rating: T90 C (Ta -20 to 40 C)Ui 45 Vdc maximumIP66Special Conditions for safe use (x):The apparatus is not capable of withstanding the 500V insulationtest required by EN 50021:1999. This must be taken into accountwhen installing the apparatus.Australian CertificationsStandards Association of Australia (SAA) CertificationE7 FlameproofCertificate Number Ex 494XEx d IIB H2 T6DIP T6 IP65Special Conditions for safe use (x):For transmitters having NPT, PG or G cable entry threads, anappropriate flameproof thread adaptor shall be used to facilitateapplication of certified flameproof cable glands or conduit system.

4593 Rev AB.fm Page 20 Thursday, September 21, 2006 3:12 PMQuick Installation Guide00825-0100-4593, Rev ABSeptember 2006I7Rosemount 1151Intrinsically SafeCertificate Number: Ex 122XEx ia IIC T5 (Tamb 40 C)Ex ia IIC T4 (Tamb 80 C)Special Conditions for Safe Use (x):The equipment has been assessed to the entity concept andaccordingly the following electrical parameters must be taken intoaccount during installation.Table 3. Entity ParametersUi 30VIi 125 mAPi 1.0 W (T4) or 0.67W (T5)Ci 14.8 nFLi 20 µHN7 Type NCertificate Number: Ex 887XEx n IIC T6 (Tamb 40 C)Ex n IIC T5 (Tamb 80 C)Special Conditions for safe use (x):The equipment must be connected to a supply voltage whichdoes not exceed the rated voltage. The enclosure end caps mustbe correctly fitted whilst the equipment is energized.Combination CertificationsStainless steel certification tag is provided when optional approval isspecified. Once a device labeled with multiple approval types isinstalled, it should not be reinstalled using any other approval types.Permanently mark the approval label to distinguish it from unusedapproval types.C6 Combination of I6 and E6, CSA Explosion Proof and Intrinsic SafetyApproval. Factory Sealed.K5 Combination of Explosion Proof, Intrinsic Safety, andNon-incendive Approvals.

www.rosemount.com 00825-0100-4593X Quick Installation Guide 00825-0100-4593, Rev AB September 2006 Rosemount 1151 HART Rosemount 1151 Smart Pressure Transmitter

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