BASCO TYPE OP HEAT EXCHANGERS - API Heat Transfer

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BASCO TYPE OPHEAT EXCHANGERS

API Heat Transfer Tradition Ensures QualityQuality, Value and Performance. An API Heat Transfer Tradition.For over 58 years, original equipment manufacturers and aftermarket providers have looked to us for awide variety of heat transfer products. The Basco Type OP optimizes standardized components in a highlyconfigurable design for a wide variety of process applications. OP designs can be modified to include TEMA-C,B or R and stacked for duplex cooler arrangements.Standard Heat Exchanger DesignsDeliver Cost Effective Performance.First introduced in 1962, the Basco OP design hasproven to be the preferred TEMA Type AEW and BEWshell and tube heat exchanger in the market. The OP,or O-ring Protected design, is available in single ordual pass. It features removable tube bundle, nozzlelocation flexibility, and a uniquely threaded O-ring retainerthat permits removal of the reversing bonnet withoutdisturbing the piping or draining the shellside fluid.Removal of the channel cover permits full inspection andcleaning of the tubeside.The unique O-ring retainer prevents the possibility ofover-tightening the bolts and damaging the O-rings.This same retainer incorporates two telltale holes thatwarn the operator of any fluid leaks from either the shellor tubeside. API Heat Transfer has standardized thisdesign using stock components. This means the solutionto your cooling requirement is closer than ever.QualityValueValue means obtaining the best features and performancerequired to meet a particular need at the best price andlead time. API Heat Transfer knows this and has designedthe Basco OP to exceed your expectations. PerformanceThe wide range of OP configurations available have madethese durable performers the first choice for a variety ofcooling applications including:At API Heat Transfer, quality begins with properlyapplying the design to the process conditions, ensuringthe design of the heat exchanger is mechanically correctfor the service and applicable code requirements, andfinally manufacturing the unit to strict quality standardsusing only high-quality code materials. The Basco OPhas a proven track record for quality and service. Knowledgeable Application Engineers can designand price most of your heat exchanger requirementswithin hours of your request.ASME, API 614, ABS, USCG and other constructionsare available. API HEAT TRANSFERUnique double O-ring sealed floating heads provideleak detection and eliminate the possibility of overtightening bolts, avoiding damage to the O-rings.Dome type shell nozzles are available for higher flowrates at lower pressure drops.Highly efficient heat transfer is achieved using tightmanufacturing tolerances that minimize fluid bypasswith either bare or low-finned tubes.Flexible configurations all manufactured from stockcomponents ensure proven designs in the shortestpossible lead time. Compressed airSteam or gas turbine oilHydraulic oilLube oilBearing waterJacket waterGland seal condensersCondensate coolingShip board and marine engines

OP Exchanger Design TechnologyBasco Type OP Heat ExchangerOffers cost-effective performance by utilizing standardized designs and stock components.CHANNELSSteel or Stainless SteelSUPPORTSMovable U-Bolt Cradle 16”; fixed cradlesover 16” diameter.TUBESAvailable in Carbon Steel, Copper, 90/10or 70/30 CuNi, Stainless Steel, Admiralty orTitanium. Tubes are roller expanded. Sealwelding and grooving available. Tubes areavailable with low-finned enhancements.BAFFLESPrecision punched baffles assure effectivecirculation by providing minimum clearancesbetween the tubes and tube holes. Bafflecuts and spacing for each diameter areconsistent with best practices.Basco’s Double O-RingSeal ProtectionSHELLSAvailable in Steel and Stainless Steel.Minimum clearances between shell andbaffles reduce bypass and maximize heattransfer.O-Ring RetainerPermits tube bundle to expand and contract withoutstrain or intermixing of shell and tubeside fluids. O-Ringsretain compression and are unaffected by vibration andtemperature changes. Telltale holes reveal any leakage.TELLTALE HOLESFor leak detectionEvery other bolt hole is tapped,permitting removal of channelor bonnet without disturbingretainer or internal packingSHELL FLANGEREVERSING BONNETOR CHANNELSHELL PIPESpecial FeatureTUBEThe unique construction of the Basco OP permitsinspection and maintenance of the tubeside withoutdraining the shellside or disturbing the piping.FLOATING TUBESHEETStandard Design Pressures & TemperaturesDesign Press.Test Press.Design Temp*Shellside All models150 PSI10.5 BARper code300 F149 CTubeside 3"–18" models150 PSI10.5 BARper code300 F149 C75 PSI5.3 BARper code300 F149 C20"–42" modelsComplies with ASME-TEMA “C”, AEW design. USCG, ABS and TUV approved.* Nonferrous tube sheets designed for 300 F mean metal temperature. Higher design pressures and materials of construction are available upon request.

Single Pass Type OP Heat Exchangers ModelModelAABBCCD DKKLLMMPPQQ3 1/2 137 7/16111 8 9/16 8 3/8 4 3/4GG 7HH0312003120 6 3/8 2 5313/2 1180412004120 4 1/2 137 9/16111 8 11/16 8 1/2 4 7/8 7 7 3/8 2 64 4 118 05120051205 9/16 9 /16 5 4 1/20612006120 6 /81/2 / 137 110 8 /80812008120 8 5 /8 15/16140 109 3/8 10 101201012010 3/4 3/16145 10811 7/8 1212012120 12 3/4 1/2145 / 10513 /16 13 /8 6 /165141201412016120 16120181201812020120 3/1614011150/16 16 2079 16 315 161418111 150 15/1611 16153/ 3 16153/ E E 102 7/8 3102 /4 1103/4 15 /16 915 9/16 3 16 /16 11616 / 9 5 1/2 7 1/2 8 /16 4 15/16 5 /16 10 3/16 11 11/165 11/16 6 13/16 1 15 15/8 15 3/4 5 116 /2 1816 / 712 334 5 10 3/413 1 2 /412 1 /2 8 7 1134 6 3/4 x 1 3 /411 15 2 /414 /2 10 8 1/41136 6 3/4 x 1 172 1/2 16 119 1/2110 8 8 19 2 1/2 18 1210 1/2 1108 8 5 3/4141112 1/2108811 1 /213 1/210981214 1/2109812 1/215 1/210781316 /2105101417 1/210410101518 /1021012 13 14 15 1621 231 5 3/41 14 1/2 24120 1 3 1 3 1 3 20 1 2133 /2512025 3/4160 /299 /4 17 1/1619 /421 /11 /1621 /12 /5 /4 16 3 5 8 1 3 8 3 4 5 8 1 4 3 4 2912031120 31 3/4 5 3 /4 19 16311203312033 3/4 3312035120 35 3/4 97 1/4 21 7/8 22 1/4 12 11/16 22 35 1/4166 3/4 173 92 7/8 25 7/8 26 1/8 14 5/16 23 37 1/411 7/8 143/8 24 39 1/4 26 /42617391 /83512037120 37 3/43712039120421203912029 3/498 /420 /829 1/415 1/2 1 2 720 /8 3 9195 3/415 29120166 /275 3/4 27 3/4 111 /16 1825271202712098 /819 /810 7/161725120 162 /17 3/88/8 x 7/ 2 1018/8 x / 117 115 158 5/1631 /45 /45 /1718 1 1 2 19 1/2 102 108881010 12 3/4 x 1 1/43/4 x 1 1/4 /8/877/87/87/87/87/87/87 5 3 /4 22118 /2 1/220 9912 14 5 3 /4 23 19 1/2 1/221 9912 14 5 3 /4 24 20 1/2 1/222 9814 14 39 3/4 1/2 27 3/16 26 14 11/16 25 41 3/8 174 1/16 893 15 35 /4 29/16 29 7/8 16 /16 26 43 /8180 /16 8811 5 3 /4 2512 21 / /223 9514 16 1 43 1 1 12 182/ 86 /8 303/4 31 3/4 1615/16 28 46 /2 5 3 /426 22 1/2 25 94 16 16 142120 are specified otherwise. Catalog dimensions are subject Use only certified drawings Dimensionsin inchesunlessto variations.for construction. 7 /16 6 9 6 248/8 x / 1V /16 6 9 5 2412076 1 / 2 9 3/16 / x / 56 / 16 7/82 1/2 5 8 7 810 16 13/16 8 101 3/42 2 153 3/1611/2V 6 9 8/8 x 7/ /16 22212022118 TT51/2112012022120S21 /1 98 3/88 7/8 211/2S9 8 1/2158 1/49 1/8RR11111103F F 1 Dimensions are in inches unless specified otherwise. Catalog dimensions are subject to variations. Use only certified drawings for construction.Usingthe Dimension Chart Dimension chart shows common dimensions with 120" tubelength. You must adjust any length dimensions accordingly for your model. as follows: Example:Dimensionaladjustmentsfor a model 10144-1 pass with steel channelswould be B (overalllength)– 11' 6 3/16" 2' 0" 13' 6 3/16" C (nozzle ctr-to-ctr) – 9' 0" 2' 0" 11' 0"Q (bundle removal) – 9' 5" 2' 0" 11' 5"

TwoPass Type OP Heat Exchangers ModelA0312004120 05120 9 06120 08120 Model0312004120051200612008120A3 1/24 1/25 /166 5/88 5/8BCB CDED E 7F 7 FGHKGH76 /8277 3/82 1 1115 /87 /84 /41116 1/88 1/24 7/8131 1/41116 3/48 1/25 1/27 1/28 1/22132 15/16110 1/28 13/168 11/164 15/1689 1/22135 1/1610910 3/1610 /5 11/16911 1/2211 11/16 6 13/16 6 15/16 3 16 10120 10 3/4 138 3/16 108 111110120/16 12120 17/2 13/1612120 123/4 139 105 1/8 13 LK 3130 1/2129 10 13 3/4 3 11 15 /4 14 199 1 /815 21 132012020120 20 144 5 /8 103 /4 16 /8 16 1/8 3522120 7/8 22120 22 145 7 /16 101 /4 17 /8 168 7 /8 16 23 5 3/4 2412024120 24 148 3/16 7 101 3713 17 3/ 8 10 7 /8 17/1618 27 35 /4 5 /4 5 /4 4 11 1/4 21 3 31 92/16 20/16 151 / 98 /8 20 /8 11 29120 291208 153 / 98 1/4 11 19 29 /4 20 31 /4 35 /4 1 5 231120 31/4 22 /16 22 1 /4 12 11 /1631120 3/4 154 1/ 97 1 22 35 /4 33120331207 3 158 1/16/8 24 /4 26/16 92 1/ 8 14 5 23 1 37 /4 11 172/8 26 /8 26158 / 91 /8 24 1 39 /4 3512035120 33 3/4 35 3/4 7121637120 3737120 3/4 159 / 89 27 / 39120391204212042120 43 51 39 3/4 3/2 516 161 / 165 3/8 6 1/26 1/2 44 1/25 6 1181181181171151411 12 17 13 14 1115 5 3/4 19 16 19 1/2 1025 3/4 20 1/2222 18 1/ 995 3/4 21 1/2223 19 1/ 99/ x / 3/4 x 1 3/4 x 1 6 3/4 x 11/4 6 3/4 x 11/4 67/87/87/87/87/87/81 1220 / 22 /2 98 14 1412846 1/2 5 3/42694 122 1/2 7/87/81416 15/16 5 8 7 8 1126 /1614 6 /16/8 x /8 10 12126 /16/8 x /8/8 x /8 4 418 /2 102 10 1231 3 /4 8/8 x /8 5 7317 /2 104 10 1030 9/16 88 16 /2 105 10 101686 1/8 82 25 14 16V 5 7 9 95 6 1 1/2V 5 7 924 4 10123 1/2225 21 1/ 311 1/2T 5 7 985 3/4 2T 15 1 15 1/2 107 2/2 12 1/ 5 /4 1 1/2s8 311 1/2S14 1/2 109 15183R 8 8343 /8 26 25 41 11 9 1/2 110 12 10 1/2 110 16 5 /16 729 / 83 7/16 14 11R113 10 8 1/4 113 8 Q328 /8 5/8 3 /21Q 388 /4 126 14 3 /8 p321 33 / 21 /1/812 29 3/4 4185P12 1/2 108 313 1/2 109 25 /4 14 1/2 11 1/ 25 165 3/4 17 27120 27120 27 3/4 2 /2 2 1/2 169 3/ 101 825120 3/4 149 / 99 /4 19 /8 11 25120 25/16 19/16 12 1/2 12 /4 14 1/2 17 42 1/413 8 8/48 3 /8173 6 M5 14120 15 3/16 15 5/8 14120 14 142 1/16 103 16120 13 73 1612016142 /16102 /815 /16 15 3/4 35118120 11 18120 18 144/16 102/4 16 /16 16 /2ML 141 161Dimensionsare inareinchesunless g dimensionsare subject to arevariations.Usecertified Usedrawingsconstruction.Dimensionsin inchesCatalog drawings for construction. Usingthe Dimension Chart Dimensionchart shows commondimensions with 120"tube length.must adjustany length dimensionsfor You accordingly yourmodel. would be Example: Dimensional adjustments for a model 10144-1 pass with steel channelsas follows: 33B (overall length)– 11' 6 /16" 2' 0" 13' 6 /16"C (nozzle ctr-to-ctr) – 9' 0" 2' 0" 11' 0"Q (bundle removal) – 9' 5" 2' 0" 11' 5"

Heat transfer performance to the highest degree.We have a heritage of more than 140 years designing anddelivering world-class heat transfer products for nearly everyindustry application. With a global network of manufacturingfacilities and regional sales offices throughout the world,we are ready to serve. Our market-focused approach enablesus to work closely with you during every step of the process.The result? Value-added, custom-engineered solutions thathelp ensure your success.There’s heat transfer. And then there’sAPI Heat Transfer.“What differentiates API Heat Transferis the knowledge of the product—of ourproduct and their product. When youwant a heat exchanger, you go toAPI Heat Transfer.”– Specifying Design EngineerSee how our performance can improve yours.Contact your API Heat Transfer sales rep or visit apiheattransfer.com today.USABuffalo FacilityGlobal Headquarters2777 Walden AvenueBuffalo, NY 14225, USA 1.716.684.6700Franklin Facility4700 Ironwood DriveFranklin, WI 53132, USA 1.414.761.4500Arcade Facility91 North StreetArcade, NY 14009, USA 1.585.496.5755Iron Ridge Facility1025 Industrial RoadIron Ridge, WI 53035, USA 1.920.387.4200GERMANYCHINABretten FacilityLangenmorgen 475015 Bretten, Germany 49.7252.53.0Suzhou FacilitiesBuilding 1156 Qingqiu Street, 3rd DistrictSuzhou Industrial ParkSuzhou, Jiangsu 215126, China 86.512.8816.8000Dortmund FacilityBreisenbachstrasse 8744357 Dortmund, Germany 49.231.9920.119apiheattransfer.comBuilding 2126 Qingqiu Street, 3rd DistrictSuzhou Industrial ParkSuzhou, Jiangsu 215126, China 86.512.8816.8000Racine Facility5215 21st StreetRacine, WI 53406, USA 1.262.554.8330

API Heat Transfer Tradition Ensures Quality Standard Heat Exchanger Designs Deliver Cost Effective Performance. First introduced in 1962, the Basco OP design has proven to be the preferred TEMA Type AEW and BEW shell and tube heat exchanger in the market. The OP, or O-ring Protected design, is available in single or dual pass.

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of Basco shell and tube heat exchangers. It is important that the heat exchanger is easily accessible for inspection, maintenance, and cleaning. Straight Tube . heat exchangers (removable bundles) allow for . sufficient clearance at the stationary head end for removal of the bundle from the shell and provide adequate space beyond the